Ship water rust removal vacuum recovery device

By introducing a combination of a conical centrifugal separator and a negative pressure fan into the ship water rust removal vacuum recovery device, the problem of the existing device's inability to effectively separate solids and liquids has been solved, realizing automatic separation and collection of solids and liquids, improving efficiency and durability.

CN224255093UActive Publication Date: 2026-05-19CHIZHOU ZHIHANG TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHIZHOU ZHIHANG TECHNOLOGY CO LTD
Filing Date
2025-05-28
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

Existing ship water rust removal vacuum recovery devices lack a gravity-linked separation mechanism, which makes it impossible to effectively separate solids and liquids, resulting in poor performance.

Method used

An adsorption separation assembly comprising a conical centrifugal separator and a negative pressure fan was designed. The conical centrifugal separator is driven to rotate by a drive motor, and solid-liquid separation is achieved by using centrifugal force and gravity. A connecting buffer assembly is also provided to support and buffer the drain pipes, thereby enhancing the service life of the device.

Benefits of technology

It achieves automatic separation and collection of solids and liquids, improves the efficiency of rust removal equipment and the service life of drainage pipes, and facilitates subsequent solid-liquid treatment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of ship rust removal, and discloses a ship water rust removal vacuum recovery device which comprises a collection hopper, a waste liquid discharge assembly is arranged in the collection hopper, an adsorption separation assembly is arranged at the top of the collection hopper, and a connection buffer assembly is arranged at the bottom of the adsorption separation assembly. According to the ship water rust removal vacuum recovery device, the adsorption separation assembly is arranged, a driving motor can be started to drive a rotating rod to rotate, a conical centrifugal separator can be driven to rotate, and due to the conical structure and high-speed rotation of the conical centrifugal separator, rust slag and other solid particles are thrown to the inner wall of the separator under the action of centrifugal force; the liquid slides to the liquid cylinder at the bottom along the inner wall and falls into the outer annular collecting piece at the outer ring of the liquid cylinder; under the combined action of centrifugal force and gravity, the wastewater gathers towards the center of the separator and flows into an inner liquid collecting barrel in the center of the interior of the liquid barrel, so that automatic solid-liquid separation and collection are realized.
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Description

Technical Field

[0001] This utility model relates to the field of ship rust removal technology, specifically a ship water rust removal vacuum recovery device. Background Technology

[0002] Ships, as vital tools for water transportation and marine resource development, operate in complex marine environments. Their hulls are susceptible to corrosion from seawater, sea breezes, and salt spray. Corrosion not only reduces the structural strength of the hull and threatens navigational safety but also shortens the ship's lifespan and increases maintenance costs. Therefore, regular rust removal and maintenance are crucial.

[0003] The prior art discloses a device for treating and recycling waste residue from high-pressure water rust removal and cleaning of ships, with publication number CN210713120U. This recycling device can separate and recycle waste residue generated from high-pressure water rust removal and cleaning, effectively solving the problems mentioned in the background art. It includes a side-opening box with bases at the four corners of the bottom. A drain pipe for the rust removal and cleaning equipment runs through the top of the box from top to bottom. An air inlet for the suction pump of the rust removal and cleaning equipment is fixedly installed on the top of the box to the left of the drain pipe. A drain pipe is also provided on the bottom plate of the box, extending to the left side of the box. A waste residue basket is placed directly below the drain pipe. A lifting mechanism is located in the box to the right of the waste residue basket, with lifting lugs on the top of the fixing frame for cooperation with the lifting mechanism. A power distribution box for cooperation with the lifting mechanism is fixedly installed on the right side of the box. It is simple to operate, convenient to use, and suitable for various locations.

[0004] The aforementioned ship water rust removal vacuum recovery device can introduce the waste residue sucked by the rust removal and cleaning equipment into the tank for subsequent processing, and the drain pipe at the bottom is used to discharge the liquid in the waste residue. However, the aforementioned ship water rust removal vacuum recovery device does not have a gravity linkage separation mechanism, so it cannot perform solid-liquid separation for convenient recycling and processing. The effect during use is not good and needs to be improved. Utility Model Content

[0005] The purpose of this invention is to provide a vacuum recovery device for ship water rust removal, in order to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a vacuum recovery device for ship water rust removal, comprising a collection hopper, a waste liquid discharge component inside the collection hopper, an adsorption separation component at the top of the collection hopper, and a connecting buffer component at the bottom of the adsorption separation component.

[0007] The adsorption separation assembly includes a conical centrifugal separator, a connecting strip, and an adsorption element. A hollow cylinder is connected to the left side of the adsorption element, and a connecting pipe is fixedly connected to the left side of the hollow cylinder. A discharge connecting pipe is fixedly connected to the left side of the connecting pipe, and a limiting ring is fixedly connected to the bottom of the discharge connecting pipe. The conical centrifugal separator is slidably connected to the inner ring of the limiting ring. A first gear is fixedly connected to the surface of the conical centrifugal separator near the top, and a second gear is meshed with the first gear. A rotating rod is fixedly connected inside the second gear. A drive motor is fixedly connected to the top of the connecting strip, and the rotating rod is fixedly connected to the output shaft of the drive motor. A hollow connecting shell is fixedly connected to the left side of the discharge connecting pipe, and a negative pressure fan is provided on the left side of the hollow connecting shell. A baffle plate is provided inside the hollow connecting shell, and ventilation slots are formed inside the baffle plate.

[0008] Preferably, the connecting buffer assembly includes a discharge pipe, a liquid drain pipe, a support frame, a limiting ring plate, a surface reinforcing ring plate, and an inner elastic pad. The discharge pipe is fixedly connected to the bottom of the hollow cylinder, the liquid drain pipe is fixedly connected to the bottom of the discharge pipe, the support frame is fixedly connected to the inside right side of the collecting hopper, the limiting ring plate is fixedly connected to the left side of the support frame, the surface reinforcing ring plate is fixedly connected to the surface of the limiting ring plate, and the inner elastic pad is fixedly connected to the inside of the limiting ring plate.

[0009] Preferably, the waste liquid discharge assembly includes a liquid cylinder, a discharge extraction pipe, a hollow box, a liquid outlet pipe body, a liquid pump, a waste liquid tank, and a discharge pipe. The liquid cylinder is fixedly connected to the bottom center of the collection hopper, the hollow box is fixedly connected to the front of the liquid cylinder, the discharge extraction pipe is fixedly connected to the top of the hollow box, the liquid outlet pipe body is fixedly connected to the front of the hollow box, the waste liquid tank is fixedly connected to the front of the collection hopper, the liquid pump is fixedly connected to the top of the waste liquid tank, the end of the liquid outlet pipe body away from the hollow box is fixedly connected to the top of the liquid pump, and the discharge pipe is fixedly connected to the front of the waste liquid tank. The liquid cylinder includes an outer annular collecting element and an inner liquid collecting cylinder.

[0010] Preferably, the top diameter of the conical centrifuge is adapted to the inner diameter of the limiting ring, which can limit the sliding of the conical centrifuge, while the two are connected to ensure that the waste can fall into the interior of the conical centrifuge.

[0011] Preferably, the limiting ring plate has an annular groove inside, and the diameter of the limiting ring plate is adapted to the width of the annular groove.

[0012] Preferably, the end of the discharge extraction pipe away from the hollow box extends and connects to the bottom of the liquid cylinder. The right side of the inside of the collection hopper is provided with a support frame, a limiting ring plate and a surface reinforcing ring plate, which can support and buffer the discharge pipe, increase the service life of the discharge pipe and discharge the waste liquid.

[0013] Preferably, a placement ring plate is fixedly connected to the surface of the drain pipe fitting, and a connecting strip is fixedly connected to the top of the placement ring plate.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. This ship water rust removal vacuum recovery device, equipped with an adsorption separation component, can start a drive motor to rotate a rotating rod, which in turn drives a conical centrifugal separator. Due to the conical structure and high-speed rotation of the conical centrifugal separator, solid particles such as rust residue are thrown against the inner wall of the separator under centrifugal force and slide down the inner wall to the bottom liquid cylinder, and fall into the outer ring collection component of the outer ring of the liquid cylinder. Wastewater, under the combined action of centrifugal force and gravity, gathers towards the center of the separator and flows into the inner liquid collection cylinder in the center of the liquid cylinder, realizing automatic solid-liquid separation and collection.

[0016] 2. The ship's water-based rust removal vacuum recovery device is equipped with a connecting buffer assembly. The inside right side of the collection hopper is equipped with a support frame, a limiting ring plate, and a surface reinforcing ring plate, which can support and buffer the drain pipe fittings, increasing their service life.

[0017] 3. This ship water rust removal vacuum recovery device is equipped with a waste liquid discharge component. The discharge extraction pipe extends to the inner liquid collection cylinder. When in use, the liquid pump can be started to generate negative pressure suction to adsorb the liquid and enter the interior of the waste liquid tank. The liquid is then discharged through the discharge pipe, which allows for convenient treatment of the internal liquid after solid-liquid separation. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention;

[0019] Figure 2 This utility model Figure 1 Enlarged structural diagram at point A in the middle;

[0020] Figure 3 This is a three-dimensional structural diagram of the present invention;

[0021] Figure 4 This utility model Figure 3 Enlarged structural diagram at point B.

[0022] In the diagram: 1. Collection hopper; 2. Waste liquid discharge assembly; 201. Liquid cylinder; 202. Discharge extraction pipe; 203. Hollow box; 204. Liquid outlet pipe body; 205. Liquid pump; 206. Waste liquid tank; 207. Discharge pipe; 3. Adsorption separation assembly; 301. Conical centrifuge; 302. First gear; 303. Second gear; 304. Rotating rod; 305. Drive motor; 306. Connecting strip; 307. Adsorption element; 308. Hollow cylinder; 309. Connecting pipe; 310. Discharge connecting pipe; 311. Hollow connecting shell; 312. Negative pressure fan component; 313. Limiting ring component; 4. Connecting buffer assembly; 401. Discharge pipe component; 402. Liquid discharge pipe component; 403. Support frame; 404. Limiting ring plate; 405. Surface reinforcing ring plate; 406. Inner elastic pad. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-4 The present invention provides the following technical solution:

[0025] A vacuum recovery device for rust removal in shipbuilding includes a collection hopper 1, a waste liquid discharge component 2 inside the collection hopper 1, an adsorption separation component 3 at the top of the collection hopper 1, and a connecting buffer component 4 at the bottom of the adsorption separation component 3.

[0026] The adsorption separation assembly 3 includes a conical centrifugal separator 301, a connecting strip 306, and an adsorption element 307. A hollow cylinder 308 is connected to the left side of the adsorption element 307. A connecting pipe 309 is fixedly connected to the left side of the hollow cylinder 308. A discharge connecting pipe 310 is fixedly connected to the left side of the connecting pipe 309. A limiting ring 313 is fixedly connected to the bottom of the discharge connecting pipe 310. The conical centrifugal separator 301 is slidably connected to the inner ring of the limiting ring 313. A first gear 302 is fixedly connected to the surface of the conical centrifugal separator 301 near the top. The first gear 302 is meshed with a second gear 303. The interior of the second gear 303 is fixedly connected to... A rotating rod 304 is connected to the top of the connecting strip 306, and a drive motor 305 is fixedly connected to it. The rotating rod 304 is fixedly connected to the output shaft of the drive motor 305. A hollow connecting shell 311 is fixedly connected to the left side of the discharge connecting pipe 310. A negative pressure fan component 312 is provided on the left side of the hollow connecting shell 311. A baffle plate is provided inside the hollow connecting shell 311, and a ventilation groove is opened inside the baffle plate. The top diameter of the conical centrifugal separator 301 is adapted to the inner diameter of the limiting ring component 313, which can limit the sliding of the conical centrifugal separator 301. At the same time, the two are connected to ensure that the waste can fall into the interior of the conical centrifugal separator 301.

[0027] The connecting buffer assembly 4 includes a discharge pipe 401, a drain pipe 402, a support frame 403, a limiting ring plate 404, a surface reinforcing ring plate 405, and an inner elastic pad 406. The discharge pipe 401 is fixedly connected to the bottom of the hollow cylinder 308, the drain pipe 402 is fixedly connected to the bottom of the discharge pipe 401, the support frame 403 is fixedly connected to the inside right side of the collecting hopper 1, the limiting ring plate 404 is fixedly connected to the left side of the support frame 403, the surface reinforcing ring plate 405 is fixedly connected to the surface of the limiting ring plate 404, the inner elastic pad 406 is fixedly connected to the inside of the limiting ring plate 404, a placement ring plate is fixedly connected to the surface of the drain pipe 402, and a connecting strip 306 is fixedly connected to the top of the placement ring plate. An annular groove is formed inside the limiting ring plate 404, and the diameter of the limiting ring plate 404 is adapted to the width of the annular groove.

[0028] The waste liquid discharge assembly 2 includes a liquid cylinder 201, a discharge extraction pipe 202, a hollow box 203, a liquid outlet pipe body 204, a liquid pump 205, a waste liquid tank 206, and a discharge pipe 207. The liquid cylinder 201 is fixedly connected to the bottom center of the collecting hopper 1. The hollow box 203 is fixedly connected to the front of the liquid cylinder 201. The discharge extraction pipe 202 is fixedly connected to the top of the hollow box 203. The liquid outlet pipe body 204 is fixedly connected to the front of the hollow box 203. The waste liquid tank 206 is fixedly connected to the front of the collecting hopper 1. The liquid pump 205 is fixedly connected to the top of the waste liquid tank 206. The end of the tube 204 away from the hollow box 203 is fixedly connected to the top of the liquid pump 205. The discharge pipe 207 is fixedly connected to the front of the waste liquid tank 206. The liquid cylinder 201 includes an outer annular collecting element and an inner liquid collecting cylinder. The end of the discharge extraction pipe 202 away from the hollow box 203 extends and is connected to the bottom of the inside of the liquid cylinder 201. The right side of the inside of the collection hopper 1 is provided with a support frame 403, a limiting ring plate 404 and a surface reinforcing ring plate 405, which can support and buffer the discharge pipe 402, increase the service life of the discharge pipe 402 and discharge the waste liquid.

[0029] In use, the adsorption component 307 is attached to the side of the ship requiring rust removal. Then, the negative pressure fan 312 is activated to generate negative pressure suction. This suction is transmitted through the discharge connecting pipe 310 and the connecting pipe 309, creating a negative pressure environment within the pipes and generating vacuum suction. Simultaneously, a rust removal spray gun is installed inside the adsorption component 307. After being attached to the ship, rust removal is performed, and the suction draws the removed rust into the pipe. The rust residue and wastewater mixture generated during rust removal are sucked into the recovery pipe. A portion of the wastewater mixture flows through the discharge pipe 401 into the drain pipe 402, and then into the collection hopper 1. The right side of the collection hopper 1 is equipped with a support frame 403, a limiting ring plate 404, and a surface reinforcing ring plate 405, which support and buffer the drain pipe 402, increasing its service life. Most of the mixture and rust residue reach the inner wall of the discharge connecting pipe 310 and then fall into the conical centrifugal separator 301. In operation, the drive motor 305 can be started to drive the rotating rod 304 to rotate, which in turn drives the second gear 303 to rotate. The rotation of the second gear 303 drives the first gear 302 meshing with it to rotate, which in turn drives the conical centrifugal separator 301 to rotate. Due to the conical structure and high-speed rotation of the conical centrifugal separator 301, solid particles such as rust are thrown towards the inner wall of the separator under the action of centrifugal force and slide down the inner wall to the bottom liquid cylinder 201, and fall into the outer annular collection part of the outer ring of the liquid cylinder 201. The wastewater, under the combined action of centrifugal force and gravity, gathers towards the center of the separator and flows into the inner liquid collection cylinder in the center of the liquid cylinder 201, realizing automatic solid-liquid separation and collection. The effect is good in use. The discharge extraction pipe 202 extends to the inner liquid collection cylinder. In use, the liquid pump 205 can be started to generate negative pressure suction to adsorb the liquid and enter the interior of the waste liquid tank 206, and then discharge it through the discharge pipe 207, which can facilitate the treatment of the internal liquid after solid-liquid separation.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A ship water rust removal vacuum recovery device comprising a collecting hopper (1), characterized in that: The collection hopper (1) is equipped with a waste liquid discharge component (2), the top of the collection hopper (1) is equipped with an adsorption separation component (3), and the bottom of the adsorption separation component (3) is equipped with a connecting buffer component (4). The adsorption separation assembly (3) includes a conical centrifuge (301), a connecting strip (306), and an adsorption element (307). A hollow cylinder (308) is connected to the left side of the adsorption element (307). A connecting pipe (309) is fixedly connected to the left side of the hollow cylinder (308). A discharge connecting pipe (310) is fixedly connected to the left side of the connecting pipe (309). A limiting ring (313) is fixedly connected to the bottom of the discharge connecting pipe (310). The conical centrifuge (301) is slidably connected to the inner ring of the limiting ring (313). A surface near the top of the conical centrifuge (301) is fixedly connected to... A first gear (302) is meshed with a second gear (303). A rotating rod (304) is fixedly connected inside the second gear (303). A drive motor (305) is fixedly connected to the top of the connecting strip (306). The rotating rod (304) is fixedly connected to the output shaft of the drive motor (305). A hollow connecting shell (311) is fixedly connected to the left side of the discharge connecting pipe (310). A negative pressure fan component (312) is provided on the left side of the hollow connecting shell (311). A baffle plate is provided inside the hollow connecting shell (311). A ventilation slot is opened inside the baffle plate.

2. A ship water rust removal vacuum recovery device according to claim 1, characterized in that: The connecting buffer assembly (4) includes a discharge pipe (401), a drain pipe (402), a support frame (403), a limiting ring plate (404), a surface reinforcing ring plate (405), and an inner elastic pad (406). The discharge pipe (401) is fixedly connected to the bottom of the hollow cylinder (308), the drain pipe (402) is fixedly connected to the bottom of the discharge pipe (401), the support frame (403) is fixedly connected to the inside right side of the collecting hopper (1), the limiting ring plate (404) is fixedly connected to the left side of the support frame (403), the surface reinforcing ring plate (405) is fixedly connected to the surface of the limiting ring plate (404), and the inner elastic pad (406) is fixedly connected to the inside of the limiting ring plate (404).

3. A ship water rust removal vacuum recovery device according to claim 1, characterized in that: The waste liquid discharge assembly (2) includes a liquid cylinder (201), a discharge extraction pipe (202), a hollow box (203), a liquid outlet pipe (204), a liquid pump (205), a waste liquid tank (206), and a discharge pipe (207). The liquid cylinder (201) is fixedly connected to the bottom center of the collection hopper (1), the hollow box (203) is fixedly connected to the front of the liquid cylinder (201), the discharge extraction pipe (202) is fixedly connected to the top of the hollow box (203), and the liquid outlet pipe (207) is fixedly connected to the top of the hollow box (203). (204) is fixedly connected to the front of the hollow box (203), the waste liquid tank (206) is fixedly connected to the front of the collection hopper (1), the liquid pump (205) is fixedly connected to the top of the waste liquid tank (206), the end of the liquid outlet pipe (204) away from the hollow box (203) is fixedly connected to the top of the liquid pump (205), the discharge pipe (207) is fixedly connected to the front of the waste liquid tank (206), and the liquid cylinder (201) includes an outer annular collection component and an inner liquid collection cylinder.

4. A ship water rust removal vacuum recovery device according to claim 1, characterized in that: The top diameter of the conical centrifugal separator (301) is adapted to the inner diameter of the limiting ring (313).

5. A ship water rust removal vacuum recovery device according to claim 2, characterized in that: The limiting ring plate (404) has an annular groove inside, and the diameter of the limiting ring plate (404) is adapted to the width of the annular groove.

6. A ship water rust removal vacuum recovery device according to claim 3, characterized in that: The end of the discharge extraction tube (202) away from the hollow box (203) extends and is connected to the bottom of the liquid cylinder (201).

7. A ship water rust removal vacuum recovery device according to claim 2, characterized in that: The surface of the drain pipe fitting (402) is fixedly connected to a placement ring plate, and the connecting strip (306) is fixedly connected to the top of the placement ring plate.