Multi-directional alignment positioning device for disc shaft assembly part

Abstract

The utility model discloses a multidirectional alignment positioning device of a disc shaft assembly part, which is used for positioning the disc shaft assembly part and comprises a bottom plate, and a supporting plate is arranged on the bottom plate. An adjusting plate is further arranged on the bottom plate, the position of the adjusting plate is adjusted in a displacement mode in the long edge direction of the bottom plate, a supporting clamp is arranged on the supporting plate, an adjusting clamp is arranged on the adjusting plate, a lifting assembly is further arranged on the adjusting plate, and the adjusting clamp is connected to the lifting assembly, so that the adjusting clamp ascends and descends to adjust the height. The utility model has the beneficial effects that through the displacement adjustment of the adjusting plate along the long side direction of the bottom plate and the height adjustment of the adjusting clamp by the lifting assembly, the device can be simultaneously adapted to shaft bodies with different lengths and accurately adjust the levelness of the shaft bodies, so that a disc shaft assembly part can quickly reach a horizontal positioning state in the length direction and the height direction; and a stable reference is provided for subsequent alignment operation.

Description

Technical Field

[0001] This utility model relates to a multi-directional alignment and positioning device for disc shaft assembly parts. Background Technology

[0002] In the field of mechanical assembly, the coaxiality alignment of disc and shaft assemblies (such as turbine rotors, gear shafts, etc.) is a key process to ensure the operational accuracy of equipment.

[0003] Traditional alignment methods typically rely on manual adjustment of shims or replacement of fixtures to achieve positioning. However, fixed fixtures are difficult to accommodate shafts of different lengths, requiring frequent tooling changes, which leads to cumbersome operation and low efficiency. In view of this, this utility model proposes a multi-directional alignment and positioning device for disc shaft assemblies to solve the above problems. Utility Model Content

[0004] The purpose of this utility model is to provide a multi-directional alignment and positioning device for disc shaft assembly to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A multi-directional alignment and positioning device for a disc shaft assembly is used to position the disc shaft assembly, including a base plate on which a support plate is provided;

[0007] An adjustment plate is also provided on the base plate. The adjustment plate is moved along the long side of the base plate to adjust its position. A support clamp is provided on the support plate. An adjustment clamp is provided on the adjustment plate. A lifting assembly is also provided on the adjustment plate. The adjustment clamp is connected to the lifting assembly so that the adjustment clamp can be raised and lowered to adjust its height, thereby driving the shaft on the disc shaft assembly to maintain a horizontal state between the support clamp and the adjustment clamp.

[0008] As an improvement to the above technical solution, the support fixture includes a support frame, and a support through groove is provided between the support plate and the support frame;

[0009] The support plate is symmetrically provided with two sets of first support bearings that are rotatably connected, and the support frame is provided with a second support bearing that is rotatably connected, with the second support bearing positioned between the two sets of first support bearings.

[0010] As an improvement to the above technical solution, the support frame is provided with two sets of support connection parts, and support bolts are provided between the support connection parts and the support plate;

[0011] The support connection part is slidably connected to the support bolt, and the support connection part is threadedly connected to the support plate.

[0012] As an improvement to the above technical solution, a support spring is sleeved on the outer wall of the support bolt, and a support washer is also sleeved on the outer wall of the support bolt. The support washer contacts the support connection part, and the head of the support bolt contacts the support spring, so that the support washer is pressed tightly on the support connection part.

[0013] As an improvement to the above technical solution, the adjusting fixture includes an adjusting frame, and an adjusting groove is provided between the adjusting plate and the adjusting frame;

[0014] The adjusting plate is symmetrically provided with two sets of first adjusting bearings that are rotatably connected, and the adjusting frame is provided with a second adjusting bearing that is rotatably connected, with the second adjusting bearing positioned between the two sets of first adjusting bearings.

[0015] As an improvement to the above technical solution, the adjusting frame is provided with two sets of adjusting connecting parts, and adjusting bolts are provided between the adjusting connecting parts and the adjusting plate;

[0016] The adjusting connection part is slidably connected to the adjusting bolt, and the adjusting connection part is threadedly connected to the adjusting plate.

[0017] As an improvement to the above technical solution, an adjusting spring is sleeved on the outer wall of the adjusting bolt, and an adjusting shim is also sleeved on the outer wall of the adjusting bolt. The adjusting shim contacts the adjusting connection part, and the head of the adjusting bolt contacts the adjusting spring, so that the adjusting shim is pressed against the adjusting connection part.

[0018] As an improvement to the above technical solution, two sets of movable T-slots are provided on the base plate, and a movable plate is provided on the adjustment plate;

[0019] Two sets of movable T-blocks are symmetrically arranged at the bottom of the movable plate. The movable T-blocks are provided with threaded holes. A screw is rotatably arranged in the movable T-slot. The screw is threaded into the threaded hole and has an internal hexagonal hole.

[0020] As an improvement to the above technical solution, the movable plate is provided with two sets of lifting and reinforcing plates, and the lifting assembly is disposed between the lifting and reinforcing plates;

[0021] Two sets of fixed plates are provided between the two sets of lifting and reinforcing plates. The adjusting plate is slidably disposed between the two sets of fixed plates. The adjusting plate is also slidably disposed between the two sets of lifting and reinforcing plates.

[0022] As an improvement to the above technical solution, the lifting assembly includes a lifting bolt, which is rotatably mounted on the moving plate, and the lifting bolt is also threadedly connected to the adjusting plate;

[0023] An adjusting nut is fixedly installed on the outer wall of the lifting bolt.

[0024] Compared with the prior art, the beneficial effects of this utility model are:

[0025] By adjusting the displacement of the adjusting plate along the long side of the base plate and adjusting the height of the adjusting clamp by the lifting assembly, shafts of different lengths can be adapted to each other and their levelness can be precisely adjusted, so that the disc shaft assembly can quickly reach a horizontal positioning state in both length and height directions, providing a stable benchmark for subsequent alignment operations.

[0026] The support fixture and the adjusting fixture work together to flexibly clamp and fix the shaft, ensuring that the shaft remains stable during rotation. Combined with the lever dial indicator, the measurement accuracy is significantly improved, the time spent on repeated manual adjustments is reduced, the alignment efficiency and measurement accuracy are significantly improved, and the equipment complexity and operating costs are reduced. Attached Figure Description

[0027] Figure 1 This is a schematic diagram of the structure of this utility model;

[0028] Figure 2 This is a schematic diagram of the structure of the base plate of this utility model;

[0029] Figure 3 This utility model Figure 2 Enlarged structural diagram at point A;

[0030] Figure 4 This is a schematic diagram showing the positions of the adjusting plate and the moving plate of this utility model;

[0031] Figure 5 This is a schematic diagram of the structure of the adjusting clamp of this utility model;

[0032] Figure 6 This is a schematic diagram of the structure of the support clamp of this utility model;

[0033] Figure 7 This is a schematic diagram illustrating the use of the adjusting clamp and supporting clamp of this utility model.

[0034] In the diagram: 10. Base plate; 11. Screw; 12. Socket hexagonal hole; 13. Moving T-slot; 20. Support plate; 21. First support bearing; 30. Support clamp; 31. Support bolt; 32. Support connection part; 33. Support shim; 34. Support spring; 35. Support through slot; 36. Support frame; 37. Second support bearing; 40. Moving plate; 41. Moving T-block; 42. Threaded hole; 43. Lifting reinforcement plate; 44. Fixed plate; 50. Adjusting plate; 51. First adjusting bearing; 60. Adjusting clamp; 61. Adjusting bolt; 62. Adjusting connection part; 63. Adjusting through slot; 64. Adjusting shim; 65. Adjusting spring; 66. Adjusting frame; 67. Second adjusting bearing; 70. Lifting assembly; 71. Adjusting nut; 72. Lifting bolt; 80. Disc shaft assembly. Detailed Implementation

[0035] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0036] Example:

[0037] like Figure 1-7 As shown, this embodiment proposes a multi-directional alignment and positioning device for a disc shaft assembly 80, which is used to position the disc shaft assembly 80. The device includes a base plate 10, on which a support plate 20 is provided.

[0038] An adjusting plate 50 is also provided on the base plate 10. The adjusting plate 50 is displaced and adjusted along the long side of the base plate 10. A supporting clamp 30 is provided on the supporting plate 20. An adjusting clamp 60 is provided on the adjusting plate 50. A lifting assembly 70 is also provided on the adjusting plate 50. The adjusting clamp 60 is connected to the lifting assembly 70, so that the adjusting clamp 60 is raised and lowered to adjust the height, thereby driving the shaft on the disc shaft assembly 80 to maintain a horizontal state between the supporting clamp 30 and the adjusting clamp 60.

[0039] In this embodiment, when aligning the disc shaft assembly 80, the position of the adjusting plate 50 on the base plate 10 is adjusted until the distance between the adjusting plate 50 and the support plate 20 matches the shaft length of the disc shaft assembly 80. Then, the adjusting clamp 60 is raised or lowered by the lifting assembly 70 so that the shaft on the disc shaft assembly 80 remains horizontal between the support clamp 30 and the adjusting clamp 60. Then, the shaft of the disc shaft assembly 80 is fixed by the support clamp 30 and the adjusting clamp 60. The disc on the disc shaft assembly 80 is manually rotated between the support clamp 30 and the adjusting clamp 60, and the shaft is aligned by contacting the position to be tested with a dial indicator.

[0040] By adjusting the displacement of the adjusting plate 50 along the long side of the base plate 10, and by adjusting the height of the adjusting clamp 60 by the lifting component 70, shafts of different lengths can be adapted to each other and their levelness can be precisely adjusted, so that the disc shaft assembly 80 can quickly reach a horizontal positioning state in both length and height directions, providing a stable benchmark for subsequent alignment operations.

[0041] The support fixture 30 and the adjusting fixture 60 work together to flexibly clamp and fix the shaft, ensuring that the shaft remains stable during rotation. Combined with the lever dial indicator, the measurement accuracy is significantly improved, the time spent on repeated manual adjustments is reduced, the alignment efficiency and measurement accuracy are significantly improved, and the complexity of the equipment and the operating cost are reduced.

[0042] Specifically, the support clamp 30 includes a support frame 36, and a support through groove 35 is provided between the support plate 20 and the support frame 36;

[0043] The support plate 20 is symmetrically provided with two sets of first support bearings 21 that are rotatably connected, and the support frame 36 is provided with a second support bearing 37 that is rotatably connected, with the second support bearing 37 positioned between the two sets of first support bearings 21.

[0044] In this embodiment, when fixing the shaft of the disc shaft assembly 80, the shaft is placed in the support through groove 35 so that the shaft contacts the first support bearing 21. Then, by pressing down the second support bearing 37, the shaft is positioned on the two sets of first support bearings 21.

[0045] Specifically, the support frame 36 is provided with two sets of support connection parts 32, and support bolts 31 are provided between the support connection parts 32 and the support plate 20;

[0046] The support connection part 32 is slidably connected to the support bolt 31, and the support connection part 32 is threadedly connected to the support plate 20.

[0047] Specifically, a support spring 34 is sleeved on the outer wall of the support bolt 31, and a support washer 33 is also sleeved on the outer wall of the support bolt 31. The support washer 33 contacts the support connection part 32, and the head of the support bolt 31 contacts the support spring 34, so that the support washer 33 is pressed against the support connection part 32.

[0048] In this embodiment, when the shaft of the disc shaft assembly 80 is placed in the support through groove 35, the support spring 34 is compressed from its original normal state. Under the action of elastic potential energy, the second support bearing 37 can always press against the surface of the shaft to ensure the stability of the shaft during rotation.

[0049] Specifically, the adjusting fixture 60 includes an adjusting frame 66, and an adjusting through groove 63 is provided between the adjusting plate 50 and the adjusting frame 66;

[0050] The adjusting plate 50 is symmetrically provided with two sets of first adjusting bearings 51 that are rotatably connected, and the adjusting frame 66 is provided with a second adjusting bearing 67 that is rotatably connected, and the second adjusting bearing 67 is located between the two sets of first adjusting bearings 51.

[0051] In this embodiment, when fixing the shaft of the disc shaft assembly 80, the shaft is placed in the adjustment slot 63 so that the shaft contacts the first adjustment bearing 51. Then, by pressing down the second adjustment bearing 67, the shaft is positioned on the two sets of first adjustment bearings 51.

[0052] Specifically, the adjustment frame 66 is provided with two sets of adjustment connecting parts 62, and an adjustment bolt 61 is provided between the adjustment connecting parts 62 and the adjustment plate 50;

[0053] The adjusting connection part 62 is slidably connected to the adjusting bolt 61, and the adjusting connection part 62 is threadedly connected to the adjusting plate 50.

[0054] Specifically, an adjusting spring 65 is fitted on the outer wall of the adjusting bolt 61, and an adjusting shim 64 is also fitted on the outer wall of the adjusting bolt 61. The adjusting shim 64 contacts the adjusting connection part 62, and the head of the adjusting bolt 61 contacts the adjusting spring 65, so that the adjusting shim 64 is pressed against the adjusting connection part 62.

[0055] In this embodiment, when the shaft of the disc shaft assembly 80 is placed in the adjusting groove 63, the adjusting spring 65 is compressed from its original normal state. Under the action of elastic potential energy, the second adjusting bearing 67 can always press against the surface of the shaft to ensure the stability of the shaft during rotation.

[0056] Specifically, the base plate 10 is provided with two sets of movable T-slots 13, and the adjusting plate 50 is provided with a movable plate 40;

[0057] Two sets of movable T-blocks 41 are symmetrically arranged at the bottom end of the movable plate 40. The movable T-blocks 41 are provided with threaded holes 42. A screw 11 is rotatably arranged in the movable T-slot 13. The screw 11 is threadedly connected to the threaded hole 42. The screw 11 is provided with an internal hexagonal hole 12.

[0058] In this embodiment, when the distance between the adjusting plate 50 and the support plate 20 is adapted to the length of the shaft, an internal hex wrench is inserted into the internal hex hole 12 to drive the screw 11 to rotate. Through the threaded engagement between the screw 11 and the threaded hole 42, the movable T-block 41 is displaced in the movable T-slot 13, thereby completing the displacement adjustment process of the adjusting plate 50 to adapt to shafts of different lengths.

[0059] Specifically, the movable plate 40 is provided with two sets of lifting and reinforcing plates 43, and the lifting assembly 70 is disposed between the lifting and reinforcing plates 43;

[0060] Two sets of fixed plates 44 are provided between the two sets of lifting and reinforcing plates 43. The adjusting plate 50 is slidably disposed between the two sets of fixed plates 44. The adjusting plate 50 is also slidably disposed between the two sets of lifting and reinforcing plates 43.

[0061] Specifically, the lifting assembly 70 includes a lifting bolt 72, which is rotatably mounted on the movable plate 40 and is also threadedly connected to the adjusting plate 50.

[0062] An adjusting nut 71 is fixedly installed on the outer wall of the lifting bolt 72.

[0063] In this embodiment, when the shaft on the disc shaft assembly 80 needs to be in a horizontal state, the adjusting nut 71 is rotated by a wrench, thereby causing the lifting bolt 72 to rotate. Through the threaded engagement between the lifting bolt 72 and the adjusting plate 50, the adjusting plate 50 is raised and lowered between the two sets of fixed plates 44 until the shaft on the disc shaft assembly 80 is in a horizontal state.

[0064] By using the threaded engagement between the lifting bolt 72 and the adjusting plate 50, combined with the operation of rotating the adjusting nut 71 driven by a wrench, the precise linear displacement of the adjusting plate 50 in the vertical direction is achieved. This design allows the shaft height of the disc assembly 80 to be finely adjusted to a precise horizontal state, providing a high-precision benchmark for subsequent alignment and testing. Moreover, the adjusting plate 50 is simultaneously slidably positioned between two sets of fixed plates 44 and two sets of lifting reinforcement plates 43, forming a multi-guide constraint structure. This design effectively limits the radial displacement of the adjusting plate 50 during the lifting process, ensuring the verticality and stability of the lifting trajectory and avoiding positioning errors caused by tilting.

[0065] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A multi-directional alignment and positioning device for a disc shaft assembly, used for positioning a disc shaft assembly (80), characterized in that: Includes a base plate (10), on which a support plate (20) is provided; An adjustment plate (50) is also provided on the base plate (10). The adjustment plate (50) is displaced and adjusted along the long side of the base plate (10). A support clamp (30) is provided on the support plate (20). An adjustment clamp (60) is provided on the adjustment plate (50). A lifting assembly (70) is also provided on the adjustment plate (50). The adjustment clamp (60) is connected to the lifting assembly (70), so that the adjustment clamp (60) can be raised and lowered to adjust its height, thereby driving the shaft on the disc shaft assembly (80) to remain horizontal between the support clamp (30) and the adjustment clamp (60).

2. The multi-directional alignment and positioning device for a disc shaft assembly according to claim 1, characterized in that: The support clamp (30) includes a support frame (36), and a support through groove (35) is provided between the support plate (20) and the support frame (36). The support plate (20) is symmetrically provided with two sets of first support bearings (21) that are rotatably connected, and the support frame (36) is provided with a second support bearing (37) that is rotatably connected, and the second support bearing (37) is located between the two sets of first support bearings (21).

3. The multi-directional alignment and positioning device for a disc shaft assembly according to claim 2, characterized in that: The support frame (36) is provided with two sets of support connection parts (32), and support bolts (31) are provided between the support connection parts (32) and the support plate (20). The support connection part (32) is slidably connected to the support bolt (31), and the support connection part (32) is threadedly connected to the support plate (20).

4. The multi-directional alignment and positioning device for a disc shaft assembly according to claim 3, characterized in that: The outer wall of the support bolt (31) is fitted with a support spring (34), and the outer wall of the support bolt (31) is also fitted with a support washer (33). The support washer (33) contacts the support connection part (32), and the head of the support bolt (31) contacts the support spring (34), so that the support washer (33) is pressed on the support connection part (32).

5. The multi-directional alignment and positioning device for a disc shaft assembly according to claim 1, characterized in that: The adjusting clamp (60) includes an adjusting frame (66), and an adjusting through groove (63) is provided between the adjusting plate (50) and the adjusting frame (66). The adjusting plate (50) is symmetrically provided with two sets of first adjusting bearings (51) that are rotatably connected, and the adjusting frame (66) is provided with a second adjusting bearing (67) that is rotatably connected, and the second adjusting bearing (67) is located between the two sets of first adjusting bearings (51).

6. A multi-directional alignment and positioning device for a disc shaft assembly according to claim 5, characterized in that: The adjusting frame (66) is provided with two sets of adjusting connecting parts (62), and adjusting bolts (61) are provided between the adjusting connecting parts (62) and the adjusting plate (50). The adjusting connection part (62) is slidably connected to the adjusting bolt (61), and the adjusting connection part (62) is threadedly connected to the adjusting plate (50).

7. A multi-directional alignment and positioning device for a disc shaft assembly according to claim 6, characterized in that: An adjusting spring (65) is fitted on the outer wall of the adjusting bolt (61), and an adjusting shim (64) is also fitted on the outer wall of the adjusting bolt (61). The adjusting shim (64) contacts the adjusting connection part (62), and the head of the adjusting bolt (61) contacts the adjusting spring (65), so that the adjusting shim (64) is pressed on the adjusting connection part (62).

8. The multi-directional alignment and positioning device for a disc shaft assembly according to claim 1, characterized in that: Two sets of movable T-slots (13) are provided on the base plate (10), and a movable plate (40) is provided on the adjustment plate (50). Two sets of movable T-blocks (41) are symmetrically arranged at the bottom end of the movable plate (40). The movable T-blocks (41) are provided with threaded holes (42). A screw (11) is rotatably arranged in the movable T-slot (13). The screw (11) is threadedly connected in the threaded hole (42). The screw (11) is provided with an internal hexagonal hole (12).

9. A multi-directional alignment and positioning device for a disc shaft assembly according to claim 8, characterized in that: The movable plate (40) is provided with two sets of lifting and reinforcing plates (43), and the lifting assembly (70) is disposed between the lifting and reinforcing plates (43); Two sets of fixed plates (44) are provided between the two sets of lifting and reinforcing plates (43), and the adjusting plate (50) is slidably disposed between the two sets of fixed plates (44). The adjusting plate (50) is also slidably disposed between the two sets of lifting and reinforcing plates (43).

10. A multi-directional alignment and positioning device for a disc shaft assembly according to claim 9, characterized in that: The lifting assembly (70) includes a lifting bolt (72), which is rotatably mounted on the moving plate (40) and is also threadedly connected to the adjusting plate (50); An adjusting nut (71) is fixedly installed on the outer wall of the lifting bolt (72).

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