Locomotive controller chain assembly combined assembly platform

Abstract

The utility model relates to the field of controller assembly, in particular to a locomotive controller linkage assembly combined assembly platform which comprises a supporting plate, a baffle, a workbench, a cleaning assembly and the like, after a controller is placed on the workbench, an air pump is started, dust left on the controller is cleaned, and the controller is cleaned. Parts and a controller which need to be installed can be accurately installed and connected, the assembling precision is improved, after assembling is completed, a first motor is started to enable a cleaning brush to move on a working table top, the working table top is cleaned, dust is prevented from entering the controller, a control panel is adjusted to turn on an electric lamp, and the assembling efficiency is improved. A second motor is started to enable an electric lamp to move up and down above the workbench, the illumination angle can be flexibly adjusted, all parts of the controller can be better illuminated, the assembling accuracy and quality are improved, a hand wheel is rotated to enable two sets of clamping plates to move in the same direction, the moving distance of the clamping plates can be accurately controlled, and the assembling efficiency is improved. And the controllers with different sizes are clamped and fixed.

Description

Technical Field

[0001] This utility model relates to the field of controller assembly, and in particular to a locomotive controller interlocking assembly platform. Background Technology

[0002] In the railway transportation sector, locomotive controllers are the core equipment for locomotive operation control, and their performance and quality directly affect the safe operation and efficient functioning of locomotives. With the continuous development of railway technology, increasingly higher demands are being placed on the reliability, stability, and assembly precision of locomotive controllers. Improving the assembly quality and efficiency of locomotive controllers, reducing production costs, and adapting to diverse production needs make the development of a locomotive controller interlocking assembly platform of significant practical importance. This assembly platform aims to automate, refine, and expedite the locomotive controller assembly process through advanced design concepts and technologies, providing reliable equipment support for the railway transportation industry. During controller assembly, dust may remain on top of the controller. Residual dust particles can cause uneven fit clearances, affecting the accurate installation and connection of components, thus reducing assembly precision and leading to unstable controller performance or malfunctions. Furthermore, the inability to clamp and fix controllers according to their different sizes during assembly makes it difficult to accurately position them on the assembly platform, resulting in deviations in the installation positions of components and affecting assembly precision.

[0003] Meanwhile, when staff are assembling the controller, the inability to provide appropriate lighting intensity based on the actual conditions of the work site can lead to insufficient or excessive light, affecting the staff's line of sight, causing errors during the assembly process, and reducing work efficiency. Utility Model Content

[0004] To address the technical issue that dust may remain on top of the controller during assembly, causing uneven clearances, affecting the accurate installation and connection of components, reducing assembly precision, and leading to unstable controller performance or malfunctions, [further details are needed].

[0005] The technical solution of this utility model is as follows: a locomotive controller interlocking assembly platform, including a support plate, a baffle and a cleaning component. A telescopic component is provided above the support plate, a worktable is provided above the telescopic component, a cleaning component is provided above the worktable, a baffle is provided above the worktable, a connecting frame is provided above the baffle, an air pump is provided inside the connecting frame, a through hole is provided above the baffle, a connecting pipe is provided on one side of the air pump and passes through the through hole above the baffle, a nozzle is provided below the connecting pipe, a first motor is provided on the outside of the worktable, a groove is provided inside the worktable, a first threaded rod is provided inside the groove, the output end of the first motor is connected to the first threaded rod, a sliding frame is provided above the first threaded rod, and a cleaning brush is provided below the sliding frame.

[0006] Preferably, a through groove is provided on one side of the baffle, and a through groove with the same length as the through groove is provided above the worktable. A collection groove is provided inside the through groove, and fixed plates are provided on both sides of the collection groove. A groove with the same size as the fixed plate is provided above the worktable.

[0007] Preferably, the telescopic assembly includes a support frame and an electric telescopic rod. A through slot is provided on the top of the support plate, and a support frame is provided on the outside of the through slot. An electric telescopic rod is provided inside the support frame. Two sets of electric telescopic rods are provided, and the electric telescopic rods are fixedly connected to the worktable.

[0008] Preferably, a support leg is fixedly connected to the bottom of the support plate, and four sets of support legs are provided. A control panel is provided on the outside of the support frame, and the control panel is electrically connected to the electric telescopic rod.

[0009] Preferably, a groove is provided on one side of the baffle, a second threaded rod is provided inside the groove, a second motor is provided above the baffle, the output end of the second motor is connected to the second threaded rod, a movable frame is provided above the second threaded rod, and a light is provided below the movable frame, and the light is electrically connected to the control panel.

[0010] Preferably, the baffle has grooves on both sides, a third threaded rod is installed inside the grooves, a third motor is installed above the baffle, the output end of the third motor is connected to the third threaded rod, a sliding rod is installed inside the groove on the other side, and a moving block is installed above the third threaded rod and the sliding rod.

[0011] Preferably, a mounting frame is fixedly connected to the lower part of the two sets of movable blocks. A mounting plate is provided inside the mounting frame. A fourth threaded rod is provided inside the mounting frame. The fourth threaded rod passes through the mounting plate. A hand crank is rotatably connected to one end of the fourth threaded rod that passes through the mounting frame. The thread lines from one end of the fourth threaded rod to the mounting plate are opposite. Two sets of clamping plates are provided above the fourth threaded rod. The two sets of clamping plates are on opposite thread lines. An anti-slip pad is provided on one side of each of the two sets of clamping plates.

[0012] The beneficial effects of this utility model are as follows: Through ingenious structural design, after the controller is placed on the workbench, the air pump is started to clean the dust remaining on the controller, allowing the components to be installed and the controller to be accurately installed and connected, improving assembly precision. After assembly, the first motor is started to move the cleaning brush on the workbench surface to clean the workbench surface and prevent dust from entering the controller's interior. The control panel is adjusted to turn on the light, and the second motor is started to move the light up and down above the workbench, allowing for flexible adjustment of the illumination angle and better illuminating various parts of the controller, thus improving assembly accuracy and quality. Rotating the hand crank moves the two sets of clamping plates in the same direction, allowing for precise control of the clamping plate's movement distance and clamping and fixing controllers of different sizes. Attached Figure Description

[0013] Figure 1 The diagram shown is a first three-dimensional structural schematic of this utility model;

[0014] Figure 2 The diagram shown is a second three-dimensional structural schematic of this utility model;

[0015] Figure 3 The diagram shown is a third-dimensional structural schematic of this utility model;

[0016] Figure 4 The diagram shown is a fourth perspective structural schematic of this utility model;

[0017] Figure 5 The diagram shown is a fifth perspective structural schematic of this utility model;

[0018] Explanation of reference numerals in the attached drawings: 101, support plate; 102, baffle; 103, workbench; 104, connecting frame; 105, air pump; 106, connecting pipe; 107, nozzle; 108, first motor; 109, first threaded rod; 110, sliding frame; 111, cleaning brush; 112, collection trough; 201, fixing plate; 202, electric telescopic rod; 203, support frame; 204, support leg; 205, control panel; 206, second threaded rod; 207, second motor; 208, moving frame; 209, light; 210, third threaded rod; 211, third motor; 301, sliding rod; 302, moving block; 303, mounting frame; 304, mounting plate; 305, fourth threaded rod; 306, hand crank; 307, clamping plate; 308, anti-slip mat. Detailed Implementation

[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0020] Please see Figures 1-4This utility model provides an embodiment: a locomotive controller interlocking assembly platform, including a support plate 101, a baffle 102, and a cleaning component. A telescopic component is disposed above the support plate 101, a workbench 103 is disposed above the telescopic component, the cleaning component is disposed above the workbench 103, the baffle 102 is disposed above the workbench 103, a connecting frame 104 is disposed above the baffle 102, an air pump 105 is disposed inside the connecting frame 104, and a through hole is opened above the baffle 102 for the air pump 105. A connecting pipe 106 is provided on one side, and the connecting pipe 106 passes through the through hole above the baffle 102. A nozzle 107 is provided below the connecting pipe 106. A first motor 108 is provided on the outer side of the workbench 103. A groove is formed inside the workbench 103, and a first threaded rod 109 is provided inside the groove. The output end of the first motor 108 is connected to the first threaded rod 109. A sliding frame 110 is provided above the first threaded rod 109, and a cleaning brush 111 is provided below the sliding frame 110. A nozzle 107 is provided on one side of the baffle 102. A through groove, with a length equal to the through groove, is provided above the worktable 103. A collection groove 112 is provided inside the through groove, and fixing plates 201 are provided on both sides of the collection groove 112. A groove of the same size as the fixing plates 201 is provided above the worktable 103. Before assembling the controller, after placing the controller on the worktable 103, the air pump 105 is started, allowing air to enter the nozzle 107 through the connecting pipe 106 and be sprayed out to clean the dust remaining on the controller, ensuring accurate installation and connection of the components and controller to be installed. Next, to improve assembly accuracy and reduce controller malfunctions, after assembly, the first motor 108 is started to drive the first threaded rod 109 to rotate. The rotation of the first threaded rod 109 causes the sliding frame 110 to move linearly above the first threaded rod 109, causing the cleaning brush 111 to move on the surface of the worktable 103 to clean the surface of the worktable 103. The cleaning brush 111 will clean the dust remaining on the worktable 103 into the collection groove 112, which can prevent dust from entering the controller's interior during the next assembly of the controller.

[0021] Please see Figures 1-2In this embodiment, the telescopic assembly includes a support frame 203 and an electric telescopic rod 202. A through slot is provided above the support plate 101, and the support frame 203 is provided on the outside of the through slot. The electric telescopic rod 202 is provided inside the support frame 203. There are two sets of electric telescopic rods 202, and the electric telescopic rods 202 are fixedly connected to the workbench 103. Support legs 204 are fixedly connected to the bottom of the support plate 101. There are four sets of support legs 204. A control panel 205 is provided on the outside of the support frame 203. The control panel 205 is electrically connected to the electric telescopic rod 202. When the height of the workbench 103 needs to be adjusted, the control panel 205 is adjusted to start the electric telescopic rod 202, which can control the electric telescopic rod 202 to extend and retract up and down, so that the workers can adjust the workbench 103 according to the appropriate height, making it easier for the workers to complete the assembly work.

[0022] Please see Figures 3-5In this embodiment, a groove is provided on one side of the baffle 102, and a second threaded rod 206 is disposed inside the groove. A second motor 207 is disposed above the baffle 102, and the output end of the second motor 207 is connected to the second threaded rod 206. A movable frame 208 is disposed above the second threaded rod 206, and a light 209 is disposed below the movable frame 208. The light 209 is electrically connected to the control panel 205. Adjusting the control panel 205 turns on the light 209. Starting the second motor 207 drives the second threaded rod 206 to rotate. The rotation of the second threaded rod 206 drives the movable frame 208 to rotate on the second threaded rod 206. The rod 206 moves linearly upwards, causing the lamp 209 to move up and down above the worktable 103. This allows for flexible adjustment of the lighting angle, enabling better illumination of various parts of the controller, especially the interiors and corners of complex structures, reducing shadows and allowing operators to see assembly details more clearly, thus improving assembly accuracy and quality. The baffle 102 has grooves on both sides, with a third threaded rod 210 installed inside each groove. A third motor 211 is located above the baffle 102, with its output connected to the third threaded rod 210. A sliding rod 301 is installed inside the groove on the other side. A movable block 302 is provided above the three-threaded rod 210 and the sliding rod 301. A mounting bracket 303 is fixedly connected below the two sets of movable blocks 302. A mounting plate 304 is provided inside the mounting bracket 303. A fourth threaded rod 305 is provided inside the mounting bracket 303, passing through the mounting plate 304. A hand crank 306 is rotatably connected to one end of the fourth threaded rod 305 that passes through the mounting bracket 303. The thread lines from one end of the fourth threaded rod 305 to the mounting plate 304 are opposite. Two sets of clamping plates 307 are provided above the fourth threaded rod 305, and the two sets of clamping plates 307 are on opposite thread lines. An anti-slip pad 308 is provided on one side of the clamping plate 307. When it is necessary to fix the controller, first place the controller on top of the mounting bracket 303, turn the hand crank 306, and the rotation of the hand crank 306 will cause the fourth threaded rod 305 to rotate, so that the two clamping plates 307 move in the same direction respectively, thereby fixing the controller on top of the mounting bracket 303. Then, the controller can be assembled. The movement distance of the clamping plate 307 can be precisely controlled, and controllers of different sizes can be clamped and fixed. The anti-slip pad 308 can better prevent the controller from sliding and reduce the damage of the clamping plate 307 to the surface of the object.

[0023] During operation, before assembling the controller, the controller is placed on the workbench 103, and the air pump 105 is started. Air is then pumped through the connecting pipe 106 into the nozzle 107 to clean any residual dust on the controller. This ensures accurate installation and connection of the components and the controller, improving assembly precision and reducing controller malfunctions. After assembly, the first motor 108 is started, driving the first threaded rod 109 to rotate. The rotation of the first threaded rod 109 causes the sliding frame 110 to move linearly above it. The cleaning brush 111 moves across the surface of the workbench 103 to clean it. The brush removes residual dust into the collection tray 112, preventing dust from entering the controller during subsequent assembly. To adjust the height of the workbench 103, the control panel 205 activates the electric telescopic rod 202, allowing for vertical adjustment of the workbench 103 to a suitable height, facilitating easier work. During assembly, adjusting the control panel 205 turns on the light 209. Starting the second motor 207 rotates the second threaded rod 206, which in turn moves the moving frame 208 linearly above it. This allows the light 209 to move up and down above the worktable 103, flexibly adjusting the lighting angle to better illuminate various parts of the controller, especially the interiors and corners of complex structures, reducing shadows and allowing operators to see assembly details more clearly, thus improving assembly accuracy and quality. When the controller needs to be fixed, first place the controller on top of the mounting bracket 303, turn the hand crank 306, and the rotation of the hand crank 306 will cause the fourth threaded rod 305 to rotate, causing the two sets of clamping plates 307 to move in the same direction, thereby fixing the controller on top of the mounting bracket 303. Then, the controller can be assembled. The movement distance of the clamping plate 307 can be precisely controlled, and controllers of different sizes can be clamped and fixed. The anti-slip pad 308 can better prevent the controller from sliding and reduce the damage of the clamping plate 307 to the surface of the object.

[0024] Through the above steps, before assembling the controller, after placing the controller on the workbench 103, the air pump 105 is started, allowing air to enter the nozzle 107 through the connecting pipe 106 and be sprayed out to clean the dust remaining on the controller. This ensures that the components to be installed and the controller can be accurately installed and connected, improving assembly accuracy and reducing controller malfunctions. After assembly, the first motor 108 is started to drive the first threaded rod 109 to rotate. The rotation of the first threaded rod 109 causes the sliding frame 110 to move linearly above the first threaded rod 109, causing the cleaning brush 111 to move on the surface of the workbench 103 to clean the surface of the workbench 103. The cleaning brush 111 will clean the dust remaining on the workbench 103 into the collection tank 112, which can prevent dust from entering the controller's interior during the next assembly of the controller.

Claims

1. A locomotive controller interlocking assembly platform, comprising a support plate (101), characterized in that: It also includes a baffle (102) and a cleaning assembly. A telescopic assembly is provided above the support plate (101), a workbench (103) is provided above the telescopic assembly, a cleaning assembly is provided above the workbench (103), a baffle (102) is provided above the workbench (103), a connecting frame (104) is provided above the baffle (102), an air pump (105) is provided inside the connecting frame (104), a through hole is provided above the baffle (102), and a connecting pipe (106) is provided on one side of the air pump (105) and connected to... The pipe (106) passes through the through hole above the baffle (102), and a nozzle (107) is provided below the pipe (106). A first motor (108) is provided on the outside of the workbench (103). A groove is provided inside the workbench (103), and a first threaded rod (109) is provided inside the groove. The output end of the first motor (108) is connected to the first threaded rod (109). A sliding frame (110) is provided above the first threaded rod (109), and a cleaning brush (111) is provided below the sliding frame (110).

2. The locomotive controller interlocking assembly platform according to claim 1, characterized in that: A through groove is provided on one side of the baffle (102), and a through groove with the same length as the through groove is provided above the worktable (103). A collection groove (112) is provided inside the through groove, and a fixing plate (201) is provided on both sides of the collection groove (112). A groove with the same size as the fixing plate (201) is provided above the worktable (103).

3. The locomotive controller interlocking assembly platform according to claim 1, characterized in that: The telescopic assembly includes a support frame (203) and an electric telescopic rod (202). A through slot is provided above the support plate (101), and the support frame (203) is provided on the outside of the through slot. The electric telescopic rod (202) is provided inside the support frame (203). There are two sets of electric telescopic rods (202), and the electric telescopic rods (202) are fixedly connected to the workbench (103).

4. The locomotive controller interlocking assembly platform according to claim 1, characterized in that: Support legs (204) are fixedly connected to the bottom of the support plate (101). There are four sets of support legs (204). A control panel (205) is provided on the outside of the support frame (203). The control panel (205) is electrically connected to the electric telescopic rod (202).

5. The locomotive controller interlocking assembly platform according to claim 1, characterized in that: A groove is provided on one side of the baffle (102), and a second threaded rod (206) is provided inside the groove. A second motor (207) is provided above the baffle (102). The output end of the second motor (207) is connected to the second threaded rod (206). A movable frame (208) is provided above the second threaded rod (206). A light (209) is provided below the movable frame (208), and the light (209) is electrically connected to the control panel (205).

6. The locomotive controller interlocking assembly platform according to claim 5, characterized in that: The baffle (102) has grooves on both sides, and a third threaded rod (210) is provided inside the groove. A third motor (211) is provided above the baffle (102). The output end of the third motor (211) is connected to the third threaded rod (210). A sliding rod (301) is provided inside the groove on the other side. A moving block (302) is provided above the third threaded rod (210) and the sliding rod (301).

7. The locomotive controller interlocking assembly platform according to claim 6, characterized in that: A mounting bracket (303) is fixedly connected to the bottom of the two sets of movable blocks (302). A mounting plate (304) is provided inside the mounting bracket (303). A fourth threaded rod (305) is provided inside the mounting bracket (303). The fourth threaded rod (305) passes through the mounting plate (304). A hand crank (306) is rotatably connected to one end of the fourth threaded rod (305) that passes through the mounting bracket (303). The thread lines of one end of the fourth threaded rod (305) to the mounting plate (304) are opposite. Two sets of clamping plates (307) are provided above the fourth threaded rod (305). The two sets of clamping plates (307) are on opposite thread lines. An anti-slip pad (308) is provided on one side of the two sets of clamping plates (307).

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