Hydraulic setting machine for ceramic fiber module

Abstract

The utility model discloses a hydraulic setting machine for a ceramic fiber module, which comprises a base, the upper surface of the base is fixedly connected with a mounting table and a mounting frame, the upper surface of the mounting table is fixedly connected with a bottom plate, the surface of the mounting frame is fixedly connected with a hydraulic rod, and the lower end of the hydraulic rod is fixedly connected with a pressing plate. Heating plates are fixedly connected to the face, close to the mounting table, of the bottom plate and the face, close to the hydraulic rod, of the pressing plate, mounting blocks are slidably connected to the left surface and the right surface of the bottom plate, round rods are slidably connected to the surfaces of the mounting blocks, a long plate is arranged above the bottom plate, and a scale part is arranged on the lower surface of the long plate; notches are formed in the front end and the rear end of the lower surface of the pressing plate, and the upper surface of the long plate makes contact with the surfaces of the notches. By means of the structure, the stability of ceramic fiber module raw materials in the hydraulic shaping process is improved, and the convenience of subsequent module machining is improved.

Description

Technical Field

[0001] This utility model relates to the field of ceramic fiber module processing technology, and in particular to a hydraulic shaping machine for ceramic fiber modules. Background Technology

[0002] In modern industry, ceramic fiber modules are widely used in thermal insulation systems for high-temperature equipment in metallurgy, chemical industry, and building materials due to their excellent high-temperature resistance and thermal insulation properties. The production process of ceramic fiber modules involves a hydraulic shaping process. However, because ceramic fiber raw materials have a certain degree of looseness and flexibility, they are prone to displacement during hydraulic operation when there are no positioning components to restrain them. This affects the working effect of the hydraulic shaping machine. Furthermore, the looseness of the ceramic fiber raw material necessitates trimming the edges of the module after hydraulic shaping to improve edge smoothness. However, general hydraulic shaping machines cannot apply clear markings to the module surface, resulting in wasted time measuring dimensions during edge repair after shaping, thus affecting the overall processing effect of the ceramic fiber modules. Utility Model Content

[0003] The purpose of this utility model is to at least solve one of the technical problems existing in the prior art, and to provide a hydraulic shaping machine for ceramic fiber modules, which increases the stability of ceramic fiber module raw materials during the hydraulic shaping process, and adds markings to the surface of the module during the hydraulic process, thereby improving the convenience of subsequent cutting of the ceramic fiber module edges.

[0004] This utility model also provides a hydraulic shaping machine for ceramic fiber modules, comprising: a base, an mounting platform and a mounting frame fixedly connected to the upper surface of the base, a bottom plate fixedly connected to the upper surface of the mounting platform, a hydraulic rod fixedly connected to the surface of the mounting frame, a pressure plate fixedly connected to the lower end of the hydraulic rod, heating plates fixedly connected to the side of the bottom plate near the mounting platform and the side of the pressure plate near the hydraulic rod, mounting blocks slidably connected to the left and right surfaces of the bottom plate, round rods slidably connected to the surface of the mounting blocks, a long plate provided above the bottom plate, the lower surface of the long plate fixedly connected to the upper end of the round rod, and a scale component provided on the lower surface of the long plate. When using the shaping machine, the lower end of the scale component contacts the upper surface of the ceramic fiber module. Notches are provided at both the front and rear ends of the lower surface of the pressure plate. When using the shaping machine, the upper surface of the long plate contacts the surface of the notches.

[0005] According to the present invention, a hydraulic shaping machine for ceramic fiber modules is provided with a groove on the lower surface of the long plate, and the upper end of the scale component is located inside the groove. This improves the stability of the scale component.

[0006] According to the present invention, a hydraulic shaping machine for ceramic fiber modules includes a scale component consisting of a contact plate and protrusions. The contact plate engages with a slot, and an adhesive is provided on the upper surface of the contact plate. The adhesive side of the contact plate contacts the inner wall of the slot. This improves the convenience of inspecting and maintaining the scale component.

[0007] According to the present invention, a hydraulic shaping machine for ceramic fiber modules is provided, wherein the protrusion is fixedly connected to the lower surface of the contact plate, the lower end of the protrusion contacts the upper surface of the ceramic fiber module, and the lower end of the protrusion is provided with an inclined surface. This improves the effectiveness of the scale component.

[0008] According to the present invention, a hydraulic shaping machine for ceramic fiber modules is provided, wherein the lower end of the round rod passes through the mounting block, and the round rod is in a state of sliding vertically relative to the mounting block. This improves the convenience of inspecting and maintaining the round rod.

[0009] According to the present invention, a hydraulic shaping machine for ceramic fiber modules has a sliding portion of the mounting block that extends through both the front and rear surfaces of the base plate, and the length of the scale element is the same as the length of the base plate. This improves the performance of the hydraulic shaping machine components.

[0010] According to the present invention, a hydraulic shaping machine for ceramic fiber modules has a vertical plate fixedly connected to the lower surface of the mounting block, and the lower surface of the vertical plate contacts the upper surface of the base. This improves the load-bearing capacity of the mounting block.

[0011] According to the present invention, a hydraulic shaping machine for ceramic fiber modules is provided with a sliding groove on the upper surface of the base, and the lower end of the vertical plate is located inside the sliding groove. This improves the sliding stability of the vertical plate.

[0012] Beneficial effects:

[0013] The hydraulic shaping machine for ceramic fiber modules in this technical solution uses mounting blocks, round rods, long plates, contact plates, and protrusions to fix the raw material to be shaped by applying pressure to the edge of the ceramic fiber module. During the hydraulic shaping process, special indentations are formed on the edge of the module, which improves the convenience of subsequent cutting of the edge of the ceramic fiber module. Attached Figure Description

[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0015] Figure 1 This is a right-side structural view of a hydraulic shaping machine for ceramic fiber modules according to this utility model;

[0016] Figure 2 This is a left view of the structure of a hydraulic shaping machine for ceramic fiber modules according to this utility model;

[0017] Figure 3 This is a bottom view of the hydraulic shaping machine for ceramic fiber modules according to this utility model;

[0018] Figure 4 This utility model relates to a hydraulic shaping machine for ceramic fiber modules. Figure 1 Enlarged structural diagram at point A in the middle;

[0019] Figure 5 This utility model relates to a hydraulic shaping machine for ceramic fiber modules. Figure 3 Enlarged structural diagram at point B in the middle.

[0020] Legend:

[0021] 1. Base; 2. Mounting platform; 3. Heating plate; 4. Base plate; 5. Mounting bracket; 6. Hydraulic rod; 7. Pressure plate; 8. Mounting block; 9. Long plate; 10. Contact plate; 11. Protrusion; 12. Slot; 13. Round rod; 14. Notch; 15. Scale component; 16. Vertical plate; 17. Slide groove. Detailed Implementation

[0022] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0023] Reference Figure 1-5 This utility model provides a hydraulic shaping machine for ceramic fiber modules, comprising: a base 1, an mounting platform 2 and a mounting frame 5 fixedly connected to the upper surface of the base 1, a bottom plate 4 fixedly connected to the upper surface of the mounting platform 2, a hydraulic rod 6 fixedly connected to the surface of the mounting frame 5, a pressure plate 7 fixedly connected to the lower end of the hydraulic rod 6, and heating plates 3 fixedly connected to the side of the bottom plate 4 near the mounting platform 2 and the side of the pressure plate 7 near the hydraulic rod 6. The above components cooperate with each other to form the basic structure of the hydraulic shaping machine.

[0024] Specifically, when using the hydraulic shaping machine, the ceramic fiber module is placed directly on the surface of the base plate 4. The hydraulic rod 6 extends and drives the pressure plate 7 to fall close to the base plate 4, thereby providing directional pressure to the ceramic fiber module. During the pressing process of the base plate 4, the heating plate 3 can be turned on to increase the temperature of the base plate 4 and the pressure plate 7, thereby increasing the flexibility of the ceramic fiber module and reducing the risk of the ceramic fiber module breaking under pressure.

[0025] Mounting blocks 8 are slidably connected to both the left and right surfaces of the base plate 4. The sliding parts of the mounting blocks 8 extend through the front and rear surfaces of the base plate 4. A vertical plate 16 is fixedly connected to the lower surface of the mounting blocks 8. The lower surface of the vertical plate 16 contacts the upper surface of the base 1. A groove 17 is provided on the upper surface of the base 1. The lower end of the vertical plate 16 is located inside the groove 17. The vertical plate 16 is used to increase the load-bearing capacity of the mounting blocks 8 and improve the stability of the mounting blocks 8 during operation. A round rod 13 is slidably connected to the surface of the mounting blocks 8. The lower end of the round rod 13 passes through the mounting block. 8. The round rod 13 is in a state of sliding vertically relative to the mounting block 8. A long plate 9 is provided above the base plate 4. The lower surface of the long plate 9 is fixedly connected to the upper end of the round rod 13. A scale piece 15 is provided on the lower surface of the long plate 9. When using the shaping machine, the lower end of the scale piece 15 contacts the upper surface of the ceramic fiber module. A slot 12 is provided on the lower surface of the long plate 9. The upper end of the scale piece 15 is located inside the slot 12. The lower end of the scale piece 15 protrudes from the lower surface of the long plate 9 to add special indentations to the surface of the module.

[0026] Specifically, before pressing down the module, the scale piece 15 is lifted up, and then the mounting block 8 is slidable according to the size requirements of the mold, so that the mounting block 8 drives the scale piece 15 to move, thereby changing the working position of the scale piece 15. After the position of the scale piece 15 is determined, it comes into contact with the pulling force of the lifting scale piece 15. At this time, the scale piece 15 falls down and presses the ceramic fiber module.

[0027] The length of the scale component 15 is the same as the length of the base plate 4. The scale component 15 consists of a contact plate 10 and a protrusion 11. The contact plate 10 is engaged with the slot 12, and the upper surface of the contact plate 10 is provided with adhesive. The side of the contact plate 10 with adhesive is in contact with the inner wall of the slot 12. The protrusion 11 is fixedly connected to the lower surface of the contact plate 10. The lower end of the protrusion 11 is in contact with the upper surface of the ceramic fiber module, and the lower end of the protrusion 11 is provided with an inclined surface. The contact plate 10 is used to add a transverse surface area to the surface of the module, and the protrusion 11 is used to add a longitudinal mark to the surface of the module. Notches 14 are provided at both the front and rear ends of the lower surface of the pressure plate 7. When using the shaping machine, the upper surface of the long plate 9 is in contact with the surface of the notch 14. The notch 14 is used to reduce the protrusion effect of the long plate 9 and the scale component 15, and reduce the risk of damage to the ceramic fiber module by the protruding part.

[0028] Specifically, during the continuous downward pressure of the pressure plate 7, the contact plate 10 and the protrusions 11 in the scale component 15 preferentially contact the ceramic fiber module. Since the contact plate 10 corresponds to the part of the module that needs to be cut, the purpose of measuring the module is eliminated. The multiple protrusions 11 leave longitudinal indentations at the part of the module that needs to be cut, thereby assisting the staff in cutting off the left and right ends of the module. Since the ceramic fiber mold is softened after heating, the pressed part of the module is prevented from breaking during the process of the scale component 15 leaving indentations. The lower end of the protrusion 11 has an inclined structure, which forms a cutting effect similar to a knife, reducing the risk of damage to the module surface due to tension factors when multiple protrusions 11 apply pressure at the same time.

[0029] Working principle: The ceramic fiber module to be shaped is placed directly on the upper surface of the base plate 4, and then the scale piece 15 is moved to the edge of the module to determine the cutting part. Therefore, during the process of the pressure plate 7 falling, the ceramic fiber module is pressed by the pressure plate 7, and the scale piece 15 leaves an indentation on the edge of the module to help the operator judge the cutting part of the edge. The indentation left by the contact plate 10 helps to judge the parts that need to be cut at the front and rear ends of the module, and the indentation left by the protrusion 11 is used to help judge the parts that need to be cut at the left and right ends.

[0030] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A hydraulic shaping machine for ceramic fiber modules, characterized in that, include: The base (1) has an mounting platform (2) and a mounting frame (5) fixedly connected to its upper surface. The mounting platform (2) has a base plate (4) fixedly connected to its upper surface. The mounting frame (5) has a hydraulic rod (6) fixedly connected to its surface. The lower end of the hydraulic rod (6) has a pressure plate (7) fixedly connected to its lower end. The side of the base plate (4) near the mounting platform (2) and the side of the pressure plate (7) near the hydraulic rod (6) are both fixedly connected to a heating plate (3). Mounting blocks (8) are slidably connected to both the left and right surfaces of the base plate (4). A round rod (13) is slidably connected to the surface of the mounting block (8). A long plate (9) is provided above the base plate (4). The lower surface of the long plate (9) is fixedly connected to the upper end of the round rod (13). A scale piece (15) is provided on the lower surface of the long plate (9). When the shaping machine is used, the lower end of the scale piece (15) contacts the upper surface of the ceramic fiber module. Notches (14) are provided at both the front and rear ends of the lower surface of the pressure plate (7). When the shaping machine is used, the upper surface of the long plate (9) contacts the surface of the notch (14).

2. The hydraulic shaping machine for ceramic fiber modules according to claim 1, characterized in that, The lower surface of the long plate (9) is provided with a slot (12), and the upper end of the scale member (15) is located inside the slot (12).

3. The hydraulic shaping machine for ceramic fiber modules according to claim 1, characterized in that, The scale component (15) is composed of a contact plate (10) and a protrusion (11). The contact plate (10) is engaged with the slot (12), and an adhesive is provided on the upper surface of the contact plate (10). The side of the contact plate (10) with the adhesive is in contact with the inner wall of the slot (12).

4. The hydraulic shaping machine for ceramic fiber modules according to claim 3, characterized in that, The protrusion (11) is fixedly connected to the lower surface of the contact plate (10), the lower end of the protrusion (11) is in contact with the upper surface of the ceramic fiber module, and the lower end of the protrusion (11) is provided with an inclined surface.

5. A hydraulic shaping machine for ceramic fiber modules according to claim 1, characterized in that, The lower end of the round rod (13) passes through the mounting block (8), and the round rod (13) is in a state of sliding vertically relative to the mounting block (8).

6. The hydraulic shaping machine for ceramic fiber modules according to claim 1, characterized in that, The sliding part of the mounting block (8) extends through the front and rear surfaces of the base plate (4), and the length of the scale piece (15) is the same as the length of the base plate (4).

7. A hydraulic shaping machine for ceramic fiber modules according to claim 1, characterized in that, A vertical plate (16) is fixedly connected to the lower surface of the mounting block (8), and the lower surface of the vertical plate (16) is in contact with the upper surface of the base (1).

8. A hydraulic shaping machine for ceramic fiber modules according to claim 7, characterized in that, The upper surface of the base (1) is provided with a groove (17), and the lower end of the vertical plate (16) is located inside the groove (17).

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