Small aerated concrete block cutter

By using a sliding rack and pinion plate and a clamping frame driven by a drive unit, the problem of manual position adjustment required in existing small aerated concrete block cutters is solved, achieving automatic centering and efficient cutting, and is suitable for different rectangular blocks.

CN224255738UActive Publication Date: 2026-05-19SHANXI FIRST CONSTR GROUP
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANXI FIRST CONSTR GROUP
Filing Date
2025-04-24
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

Existing small aerated concrete block cutters require manual adjustment of the block position during the cutting process to ensure a vertical cut, resulting in low efficiency.

Method used

The sliding rack and pinion plate is driven by a drive unit to move in opposite directions, which drives the clamping frame to hold the block and cut it with a cutter. The telescopic device and limit adjustment structure are combined to improve the cutting accuracy and efficiency.

Benefits of technology

It achieves automatic centering, positioning, and clamping of concrete blocks, improving cutting accuracy and efficiency. It is applicable to the positioning and clamping of different rectangular blocks, expanding the scope of application of the device.

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Abstract

The utility model relates to the technical field of building block cutting equipment, and discloses a small aerated concrete building block cutter which comprises a bearing plate, a bearing table is arranged on the upper portion of the bearing plate, a placing frame is arranged on the upper portion of the bearing table, and a plurality of sliding rack plates distributed in four directions at equal intervals are connected into the bearing table in a sliding mode. The lower portion of the bearing table is provided with a driving unit used for driving the sliding rack plates to synchronously move in the same direction or back to back, the upper portions of the sliding rack plates are provided with abutting frames used for clamping, a top plate is arranged above the containing frame, a sliding seat capable of sliding is arranged on the top plate, and the upper portion of the sliding seat is provided with a telescopic device with the telescopic effect. And the telescopic end of the telescopic device penetrates through the sliding seat and is provided with a cutter for cutting. According to the concrete block cutting device, the abutting frames move oppositely at the same time to position and clamp a concrete block, the cutter moves downwards to cut the concrete block, and the cutting accuracy and efficiency of the concrete block are improved.
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Description

Technical Field

[0001] This utility model relates to the technical field of block cutting equipment, specifically a small aerated concrete block cutter. Background Technology

[0002] Aerated concrete blocks are lightweight porous silicate products made from siliceous materials (sand, fly ash, and silica-containing tailings, etc.) and calcareous materials (lime, cement) as the main raw materials, with the addition of a foaming agent (aluminum powder). They are produced through processes such as batching, mixing, pouring, pre-curing, cutting, autoclaving, and curing. Because they contain a large number of uniform and fine pores after aeration, they are called aerated concrete blocks. They often need to be cut during wall construction, so a cutter is required.

[0003] A search revealed a patent, CN208052302U, which discloses a small aerated concrete block cutter. This cutter includes a frame, a conveyor roller, a hydraulic jack, a movable cutting blade, a fixed cutting blade, and a guide groove. The conveyor roller consists of a connecting shaft and rolling wheels, with the rolling wheels connected to the rotating shaft. At least two connecting shafts are fixed to the top of the frame. A guide groove is fixed to one side of the frame, and a fixed cutting blade is positioned at the upper end of the guide groove. A hydraulic jack is fixed to the frame directly below the fixed cutting blade. A movable cutting blade slides within the guide groove and is connected to the telescopic end of the hydraulic jack, which pushes the movable cutting blade up and down. This invention has a simple structure, is easy to operate, and can cut concrete blocks into small pieces of any size as needed. The cut concrete blocks are neat and tidy, saving labor intensity.

[0004] The aforementioned patents have significant beneficial effects, but in practical application, they still have the following shortcomings:

[0005] The aforementioned comparative document describes cutting concrete blocks by placing them on a frame and using a jack to drive a cutting blade. However, in reality, when cutting concrete blocks, it is necessary to ensure that the cut is not tilted and to guarantee the dimensions of the cut blocks. The aforementioned comparative document requires manually aligning the concrete blocks on the frame, which reduces the efficiency of cutting the concrete blocks. Therefore, there is an urgent need in the art to improve the block cutter to overcome the shortcomings of the prior art. Utility Model Content

[0006] To address the shortcomings of existing technologies, this utility model provides a small aerated concrete block cutter, which improves the accuracy and efficiency of cutting concrete blocks.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a small aerated concrete block cutter, comprising a support plate, a support platform on the upper part of the support plate, a placement frame on the upper part of the support platform, a plurality of sliding rack plates equidistantly distributed in four directions within the support platform, a driving unit for driving the plurality of sliding rack plates to move synchronously in opposite directions or in opposite directions at the lower part of the support platform, a clamping frame for clamping on the upper part of the sliding rack plates, a top plate above the placement frame, a sliding seat on the top plate, a telescopic device with a telescopic effect on the upper part of the sliding seat, the telescopic end of the telescopic device passing through the sliding seat and having a cutting blade for cutting at its end.

[0008] Preferably, the drive unit includes a drive motor fixedly installed on the lower part of the support platform, a rotating gear ring rotatably connected inside the support platform and in close contact with the sides of several sliding rack plates, and several gears rotatably connected inside the support platform, the gears meshing with the rotating gear ring and the sliding rack plates.

[0009] Preferably, the upper part of the top plate is provided with a moving groove adapted to the sliding seat, and one end of the top plate is provided with two moving threaded rods, one end of which is fixedly installed on one side of the sliding seat. A first connecting rod is fixedly installed between the ends of the two moving threaded rods away from the sliding seat. The upper part of the top plate is provided with a scale plate with graduations, and one end of the top plate is provided with a limiting unit for limiting the moving threaded rods.

[0010] Preferably, the limiting unit includes a fixed frame fixedly installed on the upper part of one end of the top plate, two movable columns passing through the fixed frame, a limiting threaded plate adapted to the movable threaded rod fixedly installed at the lower end of the movable column, a spring sleeved on the side of the movable column between the upper part of the limiting threaded plate and the fixed frame, and a second connecting rod fixedly installed between the upper ends of the two movable columns.

[0011] Preferably, a sliding plate is fixedly installed at the lower part of the clamping frame, and a sliding groove adapted to the sliding plate is opened at the upper part of the sliding rack plate. One end of the sliding rack plate passes through and is threadedly connected to an adjusting threaded rod that extends into the sliding groove. The adjusting threaded rod passes through the sliding plate and is threadedly connected to it. A limit nut is threadedly connected to the side of the adjusting threaded rod.

[0012] Preferably, a plug-in block is fixedly installed on the upper part of the cutter, and a plug-in groove adapted to the plug-in block is opened at the lower end of the telescopic device. A positioning bolt with one end threadedly connected to the side of the plug-in block passes through the lower end of the telescopic device.

[0013] Preferably, a positioning block is fixedly installed at the lower part of the placement frame and inserted into the upper part of the support platform, and a limiting post that passes through the sliding seat is threadedly connected to the upper part of the cutter.

[0014] To address the shortcomings of existing technologies, this utility model provides a small aerated concrete block cutter, overcoming the deficiencies of the prior art. The beneficial effects of this utility model are as follows:

[0015] 1. In this utility model, the concrete block is placed in the placement frame, the drive unit is started, the drive unit drives several sliding rack plates to move towards each other, the sliding rack plates drive several clamping frames to position and clamp the concrete block, and the concrete block is cut by the downward movement of the cutter, thereby improving the accuracy and efficiency of cutting the concrete block.

[0016] 2. In this utility model, pulling the second connecting rod upward causes the limiting threaded plate to move upward, and pulling the first connecting rod adjusts the position of the sliding seat. When the second connecting rod is released, the spring force pushes the limiting threaded plate downward and locks it onto the side of the moving threaded rod, which facilitates quick adjustment and fixation of the cutter.

[0017] 3. In this utility model, the position of the clamping frame on several sliding rack plates can be adjusted by rotating the adjusting threaded rod, which is suitable for positioning and clamping concrete blocks of different rectangles, thus improving the applicability of the overall device.

[0018] Other features and advantages of this invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objects and other advantages of this invention can be realized and obtained by means of the structures pointed out in the description, claims, and drawings. Attached Figure Description

[0019] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a partial cross-sectional view of the placement frame in this utility model.

[0022] Figure 3 This is a schematic diagram of the rotating toothed ring in this utility model;

[0023] Figure 4 This is a schematic diagram of the sliding rack plate in this utility model;

[0024] Figure 5 This is a schematic diagram of the sliding seat in this utility model;

[0025] Figure 6 This is a schematic diagram of the limiting threaded plate in this utility model.

[0026] Figure 7 for Figure 5 Enlarged structural diagram at point A in the middle.

[0027] In the diagram: 1. Bearing plate; 2. Bearing platform; 3. Placement frame; 4. Sliding rack plate; 5. Drive unit; 6. Clamping frame; 7. Top plate; 8. Sliding seat; 9. Telescopic device; 10. Cutter; 11. Drive motor; 12. Rotating gear ring; 13. Gear; 14. Moving groove; 15. Moving threaded rod; 16. First connecting rod; 17. Fixing frame; 18. Moving column; 19. Limiting threaded plate; 20. Spring; 21. Second connecting rod; 22. Sliding plate; 23. Sliding groove; 24. Adjusting threaded rod; 25. Limiting nut; 26. Insertion block; 27. Insertion groove; 28. Positioning bolt; 29. ​​Positioning block; 30. Scale plate; 31. Limiting column. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Please see Figures 1-7 A small aerated concrete block cutter includes a support plate 1, a support platform 2 on the upper part of the support plate 1, a placement frame 3 on the upper part of the support platform 2, a plurality of sliding rack plates 4 equidistantly distributed in four directions slidably connected inside the support platform 2, a drive unit 5 at the lower part of the support platform 2 for driving the plurality of sliding rack plates 4 to move synchronously in opposite directions, a clamping frame 6 on the upper part of the sliding rack plates 4, a top plate 7 above the placement frame 3, a sliding seat 8 on the top plate 7, a telescopic device 9 with a telescopic effect on the upper part of the sliding seat 8, the telescopic end of the telescopic device 9 passing through the sliding seat 8 and the end of its end having a cutter 10 for cutting, the drive unit 5 including a drive motor 11 fixedly installed at the lower part of the support platform 2, a rotating gear ring 12 rotatably connected inside the support platform 2 and in close contact with the sides of the plurality of sliding rack plates 4, and a plurality of gears 13 rotatably connected inside the support platform 2, the gears 13 meshing with the rotating gear ring 12 and the sliding rack plates 4.

[0030] Specifically, when it is necessary to cut concrete blocks, the concrete blocks to be cut are placed in the placement frame 3, roughly positioned according to the desired cutting location. The drive motor 11 is started, and the output end of the drive motor 11 drives one of the gears 13 to rotate. When the gear 13 rotates, it drives the rotating gear ring 12 to rotate. When the rotating gear ring 12 rotates, it drives the other gears 13 to rotate. Several gears 13 drive several corresponding sliding rack plates 4 to move towards each other. The sliding rack plates 4 drive the clamping frame 6 to move. Several clamping frames 6 center and clamp the concrete block, and displace the position of the sliding seat 8 on the top plate 7, moving the position of the cutter 10 to the concrete block to be cut. When the position is reached, the telescopic device 9 is activated. The telescopic end of the telescopic device 9 drives the cutter 10 to move downward. The cutter 10 moves downward to cut the concrete block. Due to its own structure, the aerated concrete block can be cut by the pressure applied by the cutter 10 when it moves downward. If it is clamped, it is difficult to cut the concrete block. When the cutter 10 contacts and presses the upper part of the concrete block, the drive motor 11 is started in reverse to drive several clamping frames 6 away from the concrete block. The position of the clamping frames 6 can be adjusted according to the actual situation. The clamping frames 6 can center and clamp the concrete block to be cut, improving the accuracy and efficiency of cutting the concrete block.

[0031] As a technical optimization of this utility model, a movable groove 14 adapted to the sliding seat 8 is provided through the upper part of the top plate 7. Two movable threaded rods 15 with one end fixedly installed on one side of the sliding seat 8 are provided through one end of the top plate 7. A first connecting rod 16 is fixedly installed between the ends of the two movable threaded rods 15 away from the sliding seat 8. A scale plate 30 with graduations is provided on the upper part of the top plate 7. A limiting unit for limiting the movable threaded rods 15 is provided at one end of the top plate 7. The limiting unit includes a fixed frame 17 fixedly installed on the upper part of one end of the top plate 7. Two movable columns 18 are provided through the fixed frame 17. A limiting threaded plate 19 adapted to the movable threaded rod 15 is fixedly installed at the lower end of the movable column 18. A spring 20 sleeved on the side of the movable column 18 is provided between the upper part of the limiting threaded plate 19 and the fixed frame 17. A second connecting rod 21 is fixedly installed between the upper ends of the two movable columns 18.

[0032] Specifically, when the position of the cutter 10 needs to be adjusted, pull the second connecting rod 21 upward. The second connecting rod 21 drives the two moving columns 18 to move upward, and the moving columns 18 drive the limiting threaded plate 19 to move upward. At this time, the spring 20 is compressed, and the side of the limiting threaded plate 19 disengages from the moving threaded rod 15. Pull the first connecting rod 16 to adjust the position of the sliding seat 8 in the moving groove 14. Adjust the position of the sliding seat 8 according to the scale on the scale plate 30. After the position of the cutter 10 is adjusted, release the second connecting rod 21. After the second connecting rod 21 is released, the tension of the spring 20 pushes the limiting threaded plate 19 downward. The threads on the side of the limiting threaded plate 19 engage with the threads on the side of the moving threaded rod 15, limiting and fixing the position of the moving threaded rod 15, which facilitates the quick adjustment and fixing of the position of the cutter 10.

[0033] As a technical optimization of this utility model, a sliding plate 22 is fixedly installed on the lower part of the clamping frame 6, and a sliding groove 23 adapted to the sliding plate 22 is opened on the upper part of the sliding rack plate 4. One end of the sliding rack plate 4 passes through and is threadedly connected to an adjusting threaded rod 24 that extends into the sliding groove 23. The adjusting threaded rod 24 passes through the sliding plate 22 and is threadedly connected to it. A limit nut 25 is threadedly connected to the side of the adjusting threaded rod 24.

[0034] Specifically, by rotating the adjusting threaded rod 24, the sliding plate 22 is driven to move within the sliding groove 23. The sliding plate 22 drives the clamping frame 6 to move, adjusting the position of the clamping frame 6 on several sliding rack plates 4. Then, the locking limit nut 25 is tightened to limit and fix the position of the sliding plate 22. This is suitable for positioning and clamping concrete blocks of different rectangular shapes, improving the applicability of the overall device.

[0035] As a technical optimization of this utility model, a plug-in block 26 is fixedly installed on the upper part of the cutter 10, and a plug-in groove 27 adapted to the plug-in block 26 is opened at the lower end of the telescopic device 9. A positioning bolt 28 with one end threadedly connected to the side of the plug-in block 26 passes through the lower side of the telescopic device 9.

[0036] Specifically, the upper part of the cutter 10 inserts the plug 26 into the plug groove 27, and one end of the positioning bolt 28 passes through the plug 26. One end of the positioning bolt 28 is threaded to the side of the plug groove 27, which facilitates the installation or replacement of the cutter 10.

[0037] As a technical optimization of this utility model, a positioning block 29 is fixedly installed at the lower part of the placement frame 3 and inserted into the upper part of the support platform 2. A limiting post 31 that passes through the sliding seat 8 is threadedly connected to the upper part of the cutter 10. The placement frame 3 is inserted into the upper part of the support platform 2 through the positioning block 29. When the debris after cutting the concrete block needs to be cleaned, the placement frame 3 can be removed directly. At the same time, different sizes of placement frames 3 can be replaced to improve the practicality and applicability of the overall device. The limiting post 31 is mainly used to limit the up and down movement of the cutter 10.

[0038] All of the electrical products mentioned above can be purchased from the market. They are mature technologies and have been fully disclosed. Therefore, they will not be repeated in the instruction manual. All of the electrical products mentioned above are equipped with power cords and are electrically connected to the external main controller and 220V phase voltage (or chemical power source) through the power cords. The main controller can be a conventional known device such as a computer that plays a control role.

[0039] Finally, it should be noted that in the description of this utility model, the terms "vertical," "upper," "lower," "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0040] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0041] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A small aerated concrete block cutter, comprising a support plate (1), characterized in that, The upper part of the support plate (1) is provided with a support platform (2), the upper part of the support platform (2) is provided with a placement frame (3), and a number of sliding rack plates (4) equidistantly distributed in four directions are slidably connected inside the support platform (2). The lower part of the support platform (2) is provided with a drive unit (5) for driving the number of sliding rack plates (4) to move synchronously in opposite directions. The upper part of the sliding rack plates (4) is provided with a clamping frame (6) for clamping. The upper part of the placement frame (3) is provided with a top plate (7), and the top plate (7) is provided with a sliding seat (8) that can slide. The upper part of the sliding seat (8) is provided with a telescopic device (9) with a telescopic effect. The telescopic end of the telescopic device (9) passes through the sliding seat (8) and its end is provided with a cutter (10) for cutting.

2. The small aerated concrete block cutter according to claim 1, characterized in that, The drive unit (5) includes a drive motor (11) fixedly installed on the lower part of the support platform (2). A rotating gear ring (12) is rotatably connected inside the support platform (2) and is in close contact with the sides of several sliding rack plates (4). Several gears (13) are rotatably connected inside the support platform (2), and the gears (13) mesh with the rotating gear ring (12) and the sliding rack plates (4).

3. A small aerated concrete block cutter according to claim 2, characterized in that, The top plate (7) has a through-hole for a movable groove (14) adapted to the sliding seat (8). Two movable threaded rods (15) with one end fixedly installed on one side of the sliding seat (8) are through one end of the top plate (7). A first connecting rod (16) is fixedly installed between the ends of the two movable threaded rods (15) away from the sliding seat (8). The top plate (7) has a graduated plate (30) with scale on the top. One end of the top plate (7) has a limiting unit for limiting the movable threaded rods (15).

4. A small aerated concrete block cutter according to claim 3, characterized in that, The limiting unit includes a fixed frame (17) fixedly installed on the upper part of one end of the top plate (7). Two movable columns (18) pass through the fixed frame (17). A limiting threaded plate (19) adapted to the movable threaded rod (15) is fixedly installed at the lower end of the movable column (18). A spring (20) sleeved on the side of the movable column (18) is provided between the upper part of the limiting threaded plate (19) and the fixed frame (17). A second connecting rod (21) is fixedly installed between the upper ends of the two movable columns (18).

5. A small aerated concrete block cutter according to claim 4, characterized in that, A sliding plate (22) is fixedly installed on the lower part of the clamping frame (6). A sliding groove (23) adapted to the sliding plate (22) is opened on the upper part of the sliding rack plate (4). One end of the sliding rack plate (4) is threaded through and connected to an adjusting threaded rod (24) that extends into the sliding groove (23). The adjusting threaded rod (24) passes through the sliding plate (22) and is threadedly connected to it. A limit nut (25) is threadedly connected to the side of the adjusting threaded rod (24).

6. A small aerated concrete block cutter according to claim 5, characterized in that, A plug-in block (26) is fixedly installed on the upper part of the cutter (10), and a plug-in groove (27) adapted to the plug-in block (26) is opened at the lower end of the telescopic device (9). A positioning bolt (28) with one end threadedly connected to the side of the plug-in block (26) passes through the lower side of the telescopic device (9).

7. A small aerated concrete block cutter according to claim 6, characterized in that, The lower part of the placement frame (3) is fixedly installed with a positioning block (29) that is inserted into the upper part of the support platform (2), and the upper part of the cutter (10) is threaded with a limiting post (31) that passes through the sliding seat (8).