Dust collector part injection molding device capable of preventing melt adhesion
By designing a release agent spraying system and a robust mold connection structure in the injection molding unit, the problems of wear on the anti-molten material adhesion mechanism and air duct blockage were solved, achieving a stable injection molding process and high-quality molding results.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SUZHOU DONGBAO OPTOELECTRONICS TECH CO LTD
- Filing Date
- 2025-07-02
- Publication Date
- 2026-05-19
AI Technical Summary
In existing technologies, the anti-melting material adhesion mechanism suffers severe wear after prolonged use, and the air duct is prone to blockage, resulting in reduced demolding effect.
An injection molding device was designed, comprising a fixed mold, an injection head, a connecting pipe, a square box, a chute, an extrusion plate, and a storage tank. The device achieves stable mold fixation by spraying a release agent before injection and using rotating buckles and spring connections to prevent molten material from sticking together.
It effectively prevents molten material from sticking together, improves the stability of injection molding and the quality of finished products, and extends the service life of the equipment.
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Figure CN224255947U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of injection molding technology, and in particular to an injection molding device for vacuum cleaner parts that prevents molten material from sticking together. Background Technology
[0002] The main components of a vacuum cleaner include a motor, which is the core component. Its high-speed rotation generates powerful suction, drawing air and dust into the vacuum cleaner. There is also a dust bag or dustbin to collect the sucked-in dust and debris, preventing it from being released again. In the manufacturing process, injection molding is often used. In this device, the injection molding machine uses a screw to transport granular plastic raw material to a heated barrel, where it is melted and liquefied. Then, under high pressure, the molten plastic is rapidly injected into the mold cavity. The mold design is tailored to the shape, size, and structural characteristics of different vacuum cleaner parts, precisely shaping the part's form. However, during use, the molten material can easily stick to the mold surface, leading to injection molding failure.
[0003] The anti-molten material adhesion mechanism mainly consists of demolding components, bolts, and a fan. The surface of these components is specially treated to have an extremely low coefficient of friction. After the molten plastic cools and solidifies in the mold cavity, these demolding components can effectively reduce the adhesion between the molten material and the inner wall of the mold, allowing the molded parts to be easily removed from the mold. This greatly reduces the damage and deformation of parts caused by molten material adhesion. The anti-molten material adhesion mechanism is also equipped with an air blowing auxiliary system. During the demolding process, the air blowing system will be activated in a timely manner to blow high-pressure gas into the contact area between the mold cavity and the part. However, under long-term use, the demolding mechanism will wear down, and the air duct will easily become blocked, which will reduce the demolding effect. Utility Model Content
[0004] To overcome the above shortcomings, this utility model provides an injection molding device for vacuum cleaner parts that prevents molten material from sticking together. It aims to improve the problem that in the prior art, the demolding mechanism will wear down and the air duct will be easily blocked after long-term use, which will reduce the demolding effect.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a vacuum cleaner part injection molding device for preventing molten material adhesion, comprising a fixed mold, an injection head fixedly connected to the right side of the fixed mold near the middle, a connecting pipe fixedly connected to the right side of the injection head, a square box connected to the right side of the connecting pipe, multiple sliding grooves fixedly connected to the front and rear sides of the interior of the square box, square baffles slidably connected to the interior of each of the multiple sliding grooves, an extrusion plate fixedly connected to the top of the square baffles, multiple limiting posts slidably connected to the outer wall of the extrusion plate, a second spring slidably connected to the outer wall of the limiting posts, the bottom of the second spring being fixedly connected to the top of the square box, a second elongated groove being provided on the top of the square box, and a connecting mechanism being provided on the top of the fixed mold for fixing and connecting.
[0006] As a further description of the above technical solution:
[0007] The connecting mechanism includes multiple round buckles, each of which is fixedly connected to the front and rear sides of the fixed mold. A rotating buckle is slidably connected to the outer wall of each round buckle. A long groove is formed inside the rotating buckle. Multiple circular holes are formed on the left and right sides of the top of the fixed mold. A spring is fixedly connected to the inner wall of each circular hole, and a connecting post is slidably connected to the outer wall of each spring.
[0008] As a further description of the above technical solution:
[0009] The right side of the square box is connected to a liquid storage tank, and the top of the liquid storage tank is connected to a water injection hole.
[0010] As a further description of the above technical solution:
[0011] A rear cover plate is fixedly connected to the right side of the liquid storage tank, and bolts are threaded to both the upper and lower ends of the right side of the rear cover plate.
[0012] As a further description of the above technical solution:
[0013] The bottom of the liquid storage tank is fixedly connected to a base one, and the left side of the base one is fixed; a base two is also connected to it.
[0014] As a further description of the above technical solution:
[0015] The fixed mold has a circular hole on its right side and a mold groove on its top.
[0016] As a further description of the above technical solution:
[0017] Each of the connecting columns is fixedly connected to a moving mold, and the top of each moving mold is provided with multiple vent holes. The top of the moving mold is connected to a feed port.
[0018] As a further description of the above technical solution:
[0019] The top of the second base is fixedly connected to an outer baffle, and the outer wall of the outer baffle is fixedly connected to multiple reinforcing ribs.
[0020] This utility model has the following beneficial effects:
[0021] 1. In this utility model, before injection molding, a release agent is first added to the inside through the water injection hole. Then, the extrusion plate is pulled upward. At this time, the extrusion plate will move upward, and at the same time, it will drive the square baffle to move upward. Simultaneously, the extrusion plate will drive the spring two to move upward along the limiting post. At this time, the square baffle will pass through the long groove two on the square box, and then be injected into the inside of the mold groove through the injection head. At this time, the inner wall of the mold groove is filled with release agent, which realizes the function of spraying release agent in advance before injection molding to prevent the molten material from sticking together.
[0022] 2. In this utility model, when connection is required, the rotating buckle on the moving mold is first engaged with the round buckle of the fixed mold. At this time, the rotating buckle will be engaged in the round buckle. At the same time, the moving mold is pressed down and slides along the connecting column, which will compress the spring. This achieves the function of fixing the fixed mold and the moving mold, making the overall injection molding more stable. Attached Figure Description
[0023] Figure 1 This is a front perspective view of an injection molding device for preventing molten material from sticking together, as proposed in this utility model.
[0024] Figure 2 This is a top perspective view of an injection molding device for preventing molten material from sticking together, as proposed in this utility model.
[0025] Figure 3 This is a partial structural exploded view of the rotating buckle of an injection molding device for preventing molten material from sticking together, as proposed in this utility model.
[0026] Figure 4 This is a partial structural exploded view of the liquid storage tank of an injection molding device for vacuum cleaner parts that prevents molten material from sticking together, as proposed in this utility model.
[0027] Figure 5 This is a partial structural exploded view of a square box of a vacuum cleaner parts injection molding device for preventing molten material from sticking together, as proposed in this utility model.
[0028] Legend:
[0029] 1. Fixed mold; 2. Connecting mechanism; 201. Round buckle; 202. Rotating buckle; 203. Circular hole one; 204. Spring one; 205. Connecting column; 206. Long groove one; 3. Injection head; 4. Connecting pipe; 5. Square box; 6. Slide groove; 7. Square baffle; 8. Extrusion plate; 9. Limiting column; 10. Spring two; 11. Long groove two; 12. Liquid storage tank; 13. Rear cover plate; 14. Bolt; 15. Base one; 16. Circular hole two; 17. Mold groove; 18. Moving mold; 19. Water injection hole; 20. Vent hole; 21. Feed inlet; 22. Reinforcing rib; 23. Outer baffle; 24. Base two. Detailed Implementation
[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0031] Please see the appendix Figure 1 Appendix Figure 4 and attached Figure 5 This utility model provides an embodiment of a vacuum cleaner part injection molding device for preventing molten material from sticking together. It includes a fixed mold 1, with an injection head 3 fixedly connected to the right side of the fixed mold 1 near the center for easy injection. A connecting pipe 4 is fixedly connected to the right side of the injection head 3, and a square box 5 is connected to the right side of the connecting pipe 4. Multiple sliding grooves 6 are fixedly connected to the front and rear sides of the interior of the square box 5 for sliding. Square baffles 7 are slidably connected inside each of the multiple sliding grooves 6. An extrusion plate 8 is fixedly connected to the top of the square baffle 7. Multiple limiting posts 9 are slidably connected to the outer wall of the extrusion plate 8. Springs 10 are slidably connected to the outer wall of the limiting posts 9, providing elastic support for the whole. The bottom of the springs 10 is fixedly connected to the top of the square box 5. A long groove 11 is provided on the top of the square box 5 to make the overall connection more stable. A connecting mechanism 2 is provided on the top of the fixed mold 1 for fixing and connecting.
[0032] Specifically, the device includes a fixed mold 1, with an injection head 3 fixedly connected to the right side near the center. A connecting pipe 4 is fixedly connected to the right side of the injection head 3, and the right side of the connecting pipe 4 communicates with a square box 5. Multiple sliding grooves 6 are fixedly connected to both the front and rear sides. Square baffles 7 are slidably connected inside each of these sliding grooves 6. A squeezing plate 8 is fixedly connected to the top of the square baffle 7. Multiple limiting posts 9 are slidably connected to the outer wall of the squeezing plate 8. Springs 10 are slidably connected to the outer wall of the limiting posts 9. The bottom of the springs 10 is fixedly connected to the top of the square box 5, ensuring the stability and reliability of the entire device. In addition, a long groove 11 is provided on the top of the square box 5 to facilitate the installation and maintenance of other components. To achieve the fixing and connection functions of the device, a connecting mechanism 2 is also provided on the top of the fixed mold 1, ensuring the stability and accuracy of the entire injection device during use.
[0033] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 3 The connecting mechanism 2 includes multiple round buckles 201. Each of the multiple round buckles 201 is fixedly connected to the front and rear sides of the fixed mold 1. The outer wall of the round buckle 201 is slidably connected to a rotating buckle 202, which makes the overall fixation more stable. The rotating buckle 202 has an elongated groove 206 inside. The top left and right sides of the fixed mold 1 have multiple round holes 203. The inner wall of the round hole 203 is fixedly connected to a spring 204, which provides elastic support for the whole. The outer wall of the spring 204 is slidably connected to a connecting post 205, which makes the connection more stable.
[0034] Specifically, the connecting mechanism 2 includes a series of carefully arranged round buckles 201, which are adjacent to each other and firmly fixed to the front and rear sides of the fixed mold 1. The outer wall of each round buckle 201 is designed with a smooth surface to facilitate smooth sliding connection with the rotating buckle 202. The rotating buckle 202 is a component with a specific function, and its interior is specially provided with a long groove 206, which enhances its structural strength and provides additional functionality. The top left and right sides of the fixed mold 1 are provided with multiple round holes 203. Springs 204 are fixedly connected to the inner wall of the round holes 203. The elasticity of the springs 204 makes them play a crucial role in the connecting mechanism 2. They can provide the necessary elasticity to ensure that the connecting post 205 can effectively slide between the round buckles 201 and the rotating buckle 202. The sliding connection characteristic of the connecting post 205 enables the entire connecting mechanism 2 to achieve flexible adjustment and stable fixation during use, thereby ensuring the stability and reliability of the entire device.
[0035] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 4 The right side of the square box 5 is connected to the liquid storage tank 12, and the top of the liquid storage tank 12 is connected to the water injection hole 19 for easy liquid injection. The right side of the liquid storage tank 12 is fixedly connected to the rear cover plate 13, and the upper and lower ends of the right side of the rear cover plate 13 are threaded with bolts 14 to make the connection more stable. The bottom of the liquid storage tank 12 is fixedly connected to the base 15, and the left side of the base 15 is fixedly connected to the base 24 to make the whole more stable.
[0036] Specifically, the right side of the square box 5 is connected to the liquid storage tank 12 via a connecting structure, allowing the square box 5 and the liquid storage tank 12 to form an integral structure. The top of the liquid storage tank 12 is designed with a water injection hole 19. To ensure the stability and safety of the liquid storage tank 12, the right side of the liquid storage tank 12 is connected to the rear cover plate 13 by a fixed connection. The rear cover plate 13 not only protects the liquid storage tank 12, but also fixes bolts 14 at its upper and lower ends by threaded connections, ensuring the firmness of the connection. In addition, the bottom of the liquid storage tank 12 is connected to the base 15 by a fixed connection, and the left side of the base 15 is fixedly connected to the base 24, which enhances the stability of the entire device and provides good support for the device.
[0037] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 5 The fixed mold 1 has a circular hole 16 on the right side and a mold groove 17 on the top. The top of the multiple connecting columns 205 are all fixedly connected to the moving mold 18 to facilitate injection molding. The top of the moving mold 18 has multiple vent holes 20 and the top of the moving mold 18 is connected to the feed port 21. The top of the base 24 is fixedly connected to the outer baffle 23, which serves as a shield. The outer wall of the outer baffle 23 is fixedly connected to multiple reinforcing ribs 22 to make the whole structure more stable.
[0038] Specifically, a circular hole 16 is opened on the right side of the fixed mold 1. The top area of the fixed mold 1 is also finely processed to form a mold groove 17. The mold groove 17 is designed to better cooperate with the moving mold 18. Multiple connecting pillars 205 are used to support and fix the moving mold 18. The top of each of these connecting pillars 205 is fixedly connected to the moving mold 18, ensuring the stability and precise position of the moving mold 18. The top of the moving mold 18 is not only structurally robust, but also designed with multiple vent holes 20. The function of these vent holes 20 is to discharge gas during operation to prevent gas accumulation from affecting product quality. The top of the moving mold 18 is also connected to the feed port 21, which allows the material to smoothly enter the mold. An outer baffle 23 is fixedly connected to the top of the base 24. This outer baffle 23 serves to protect the mold.
[0039] Working principle: Before injection molding, release agent is first added to the inside through the water injection hole 19. Then, the extrusion plate 8 is pulled upward. At this time, the extrusion plate 8 will move upward, and at the same time, the square baffle 7 will move upward. Simultaneously, the extrusion plate 8 will drive the spring 10 to move upward along the limit post 9. At this time, the square baffle 7 will pass through the long groove 11 on the square box 5. Then, the square baffle 7 will move upward along the slide 6. At the same time, the channel inside the square box 5 opens, and the release agent enters the square box 5 and the connecting pipe 4. Then, it is injected into the mold groove 17 through the injection head 3. At this time, the inner wall of the mold groove 17 is filled with release agent. Then, the extrusion plate 8 is released. Under the restoring force of the spring 10, the square baffle 7 will slide down along the inner wall of the slide 6. At this time, the channel inside the square box 5 is closed, and then injection molding is performed. This achieves the effect of spraying release agent in advance before injection molding to prevent the molten material from sticking together.
[0040] When connection is required, firstly, the rotating buckle 202 on the moving mold 18 is engaged with the round buckle 201 of the fixed mold 1. At this time, the rotating buckle 202 will be engaged inside the round buckle 201. Simultaneously, the moving mold 18 is pressed down and slides along the connecting post 205, which will compress the spring 204, causing the spring 204 to deform. When the moving mold 18 is completely pressed against the top of the fixed mold 1, the spring 204 will be squeezed into the round hole 203, thus achieving a fixed connection between the fixed mold 1 and the moving mold 18, making the overall injection molding more stable.
[0041] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A vacuum cleaner parts injection molding apparatus for preventing molten material from sticking together, comprising a fixed mold (1), characterized in that: A liquid injection head (3) is fixedly connected to the right side of the fixed mold (1) near the middle. A connecting pipe (4) is fixedly connected to the right side of the liquid injection head (3). A square box (5) is connected to the right side of the connecting pipe (4). Multiple sliding grooves (6) are fixedly connected to the front and rear sides of the inside of the square box (5). A square baffle (7) is slidably connected to the inside of the multiple sliding grooves (6). An extrusion plate (8) is fixedly connected to the top of the square baffle (7). Multiple limiting posts (9) are slidably connected to the outer wall of the extrusion plate (8). A second spring (10) is slidably connected to the outer wall of the limiting post (9). The bottom of the second spring (10) is fixedly connected to the top of the square box (5). A long groove (11) is opened on the top of the square box (5). A connecting mechanism (2) is provided on the top of the fixed mold (1). The connecting mechanism (2) is used for fixing and connecting.
2. The vacuum cleaner part injection molding device for preventing molten material adhesion according to claim 1, characterized in that: The connecting mechanism (2) includes multiple round buckles (201), and each of the multiple round buckles (201) is fixedly connected to the front and rear sides of the fixed mold (1). The outer wall of the round buckle (201) is slidably connected to a rotating buckle (202). The rotating buckle (202) has an elongated groove (206) inside. The top left and right sides of the fixed mold (1) are provided with multiple circular holes (203). The inner wall of the circular hole (203) is fixedly connected to a spring (204), and the outer wall of the spring (204) is slidably connected to a connecting post (205).
3. The vacuum cleaner part injection molding device for preventing molten material adhesion according to claim 1, characterized in that: The right side of the square box (5) is connected to a liquid storage tank (12), and the top of the liquid storage tank (12) is connected to a water injection hole (19).
4. The vacuum cleaner part injection molding device for preventing molten material adhesion according to claim 3, characterized in that: The right side of the liquid storage tank (12) is fixedly connected to a rear cover plate (13), and the upper and lower ends of the right side of the rear cover plate (13) are threaded with bolts (14).
5. The vacuum cleaner part injection molding device for preventing molten material adhesion according to claim 3, characterized in that: The bottom of the liquid storage tank (12) is fixedly connected to a base one (15), and the left side of the base one (15) is fixed; a base two (24) is connected to it.
6. The vacuum cleaner part injection molding device for preventing molten material adhesion according to claim 1, characterized in that: The fixed mold (1) has a circular hole (16) on its right side and a mold groove (17) on its top.
7. The vacuum cleaner part injection molding device for preventing molten material adhesion according to claim 2, characterized in that: Each of the connecting columns (205) is fixedly connected to a moving mold (18), and the top of each moving mold (18) is provided with a plurality of vent holes (20), and the top of the moving mold (18) is connected to a feed inlet (21).
8. The vacuum cleaner part injection molding device for preventing molten material adhesion according to claim 5, characterized in that: The top of the base 2 (24) is fixedly connected to an outer baffle (23), and the outer wall of the outer baffle (23) is fixedly connected to a plurality of reinforcing ribs (22).