Downshift energy-saving electric defroster associated with vehicle speed

By designing a speed-linked downshifting energy-saving electric defroster, using an adjustable electric heater and fan, combined with an outlet air temperature sensor, it achieves three power levels and parking downshifting, solving the problems of high energy consumption and inconvenient operation of electric defrosters, and improving driver comfort and energy saving.

CN224256611UActive Publication Date: 2026-05-19ZHENGZHOU KELIN VEHICLE AIR CONDITIONING
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHENGZHOU KELIN VEHICLE AIR CONDITIONING
Filing Date
2025-05-23
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

Existing electric defrosters are energy-intensive, inconvenient to operate, and cannot reduce their heating power based on the outlet air temperature, resulting in high outlet air temperatures that affect driver comfort and take up dashboard space.

Method used

Design a speed-dependent downshifting energy-saving electric defroster that uses an adjustable-power electric heater and fan, combined with an outlet air temperature sensor, and controlled by an LCD touch screen to achieve three power levels. It also downshifts to save energy when the vehicle is parked and is integrated into the defroster control system.

Benefits of technology

It enables the defroster power to be adjusted according to vehicle speed and parking status, reducing energy consumption, improving driver comfort and ease of operation, saving electricity, and reducing range anxiety.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224256611U_ABST
    Figure CN224256611U_ABST
Patent Text Reader

Abstract

The utility model discloses a downshift energy-saving electric defroster associated with vehicle speed. The electric defroster is connected with a defroster control system; the defroster control system comprises a defroster electric control box connected with the electric defroster, a high-voltage output control circuit and a low-voltage output control circuit, and the defroster electric control box is connected with the whole vehicle controller through a whole vehicle CAN network; the electric defroster comprises a power-adjustable electric heater, a fan is arranged on one side of the power-adjustable electric heater, an air outlet pipe is arranged on the other side of the power-adjustable electric heater, the power-adjustable electric heater converts high-voltage electric energy into heat energy, and the heat energy is conveyed into the automobile through the fan. And the power-adjustable electric heater is connected with the electric heating high-voltage interface and is connected with high-voltage electricity of the whole vehicle through the electric heating high-voltage interface. The utility model provides a downshift energy-saving electric defroster which is adjustable and is associated with vehicle speed and parking time. The liquid crystal touch screen is integrated into the control system of the defroster, so that the attractiveness of an operation table and the operation convenience of a driver are greatly improved, and the user experience is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to a downshifting energy-saving electric defroster that is related to vehicle speed. Background Technology

[0002] In the global context of advocating energy conservation, emission reduction, and sustainable development, the bus industry faces unprecedented challenges and opportunities. With increasingly stringent environmental regulations, reducing bus energy consumption and improving energy efficiency have become core objectives of bus technology research and development.

[0003] The rise of electric buses represents a significant transformation in the bus industry; however, limitations in battery technology restrict their driving range. Therefore, conserving energy at every stage of vehicle operation is crucial for improving the practicality and market competitiveness of electric buses. Various auxiliary devices in the vehicle, such as defrosters, may seem to have low power consumption, but their accumulated energy consumption over time is considerable. Furthermore, common defrosters on the market operate at high power and high airflow, resulting in high energy consumption and consuming valuable electrical resources, which contradicts the goal of low power consumption in electric buses. Therefore, reducing defroster energy consumption is an important direction for saving overall vehicle energy.

[0004] Most electric defrosters on the market are fixed-power, non-adjustable defrosters. Their core function is to use a PTC (Power Transmission Control Unit) to convert high-voltage electricity supplied by the vehicle into heat energy. A fan then transfers this heat to the windows for defrosting and defogging, and also to the driver's area for warmth. Their disadvantages include the inability to adjust the heating power based on the air outlet temperature, resulting in high outlet temperatures and discomfort; furthermore, the continuous high-power operation of the PTC wastes energy. Most electric defrosters on the market are controlled by rocker switches or rotary switches, which are inconvenient to operate; they also cannot be integrated with the air conditioning panel, taking up dashboard space. Utility Model Content

[0005] The technical problem to be solved by this utility model is: how to reduce power consumption and provide a downshifting energy-saving electric defroster that is related to vehicle speed.

[0006] To solve the above problems, this utility model is achieved through the following technical solution:

[0007] A speed-dependent downshifting energy-saving electric defroster includes an electric defroster connected to a defroster control system.

[0008] The defrost control system includes a defrost control box connected to the electric defrost, a high-voltage output control circuit, and a low-voltage output control circuit. The defrost control box is connected to the vehicle controller via the vehicle's CAN network.

[0009] The electric defroster includes an adjustable electric heater, a fan is installed on one side of the adjustable electric heater, and an air outlet duct is installed on the other side of the adjustable electric heater. The adjustable electric heater converts high-voltage electrical energy into heat energy, which is then delivered to the vehicle by the fan. The adjustable electric heater is connected to an electric heating high-voltage interface, which is connected to the vehicle's high-voltage electrical system.

[0010] The electric defroster includes a housing, within which the power-adjustable electric heater and fan are enclosed.

[0011] The casing is made of aluminum alloy with insulation board attached to the surface.

[0012] The fan is fixed to the aluminum alloy plate of the casing by hanging, with sponge or rubber pads between the fan and the aluminum alloy plate.

[0013] The fan is connected to a fresh air structure, and the fresh air structure is connected to a fresh air motor.

[0014] The adjustable power electric heater, fan wiring harness, and fresh air motor wiring harness are integrated into the defroster body wiring harness.

[0015] An air outlet temperature sensor is installed inside the air outlet duct.

[0016] Compared with existing technologies, this utility model has the following beneficial effects: This utility model provides a three-level adjustable power defroster that is linked to vehicle speed and parking time, offering energy-saving performance. Integrating an LCD touchscreen into the defroster's control system significantly improves the aesthetics of the control panel and the driver's ease of operation, enhancing the user experience. Specifically:

[0017] 1. This utility model, combined with the feedback of the air outlet temperature sensor, can realize three adjustable power levels for electric heating; at the same time, it links the fan airflow level with the PTC level to avoid the problem of excessively high air outlet temperature caused by the electric heating level being high and the fan level being low, thereby improving driver comfort.

[0018] 2. This utility model adopts a C-architecture 7-inch LCD touch screen control, which is more technologically advanced and makes it more convenient for drivers to operate.

[0019] 3. This utility model is associated with the vehicle's parking status and timer, which can reduce the defrost heater's heating power and airflow speed when the vehicle is parked (defrost ECO mode), saving vehicle energy and reducing range anxiety. Attached Figure Description

[0020] Figure 1 This is a structural diagram of an electric defroster;

[0021] Figure 2 This is a schematic diagram of the control system of this utility model. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0024] like Figure 1 As shown, a speed-dependent downshifting energy-saving electric defroster includes an electric defroster connected to a defroster control system. The electric defroster is connected to an LCD touchscreen, which in turn is connected to the defroster's electronic control box to control the electric defroster. The LCD touchscreen is also connected to the vehicle's CAN network.

[0025] The electric defroster includes an adjustable-power electric heater 3. A fan 9 is installed on one side of the adjustable-power electric heater 3, and an air outlet duct 1 is installed on the other side. The adjustable-power electric heater 3 converts high-voltage electrical energy into heat energy, which is then delivered to the vehicle interior by the fan 9. The adjustable-power electric heater 3 is connected to an electric heating high-voltage interface 4, which is connected to the vehicle's high-voltage electrical system.

[0026] Furthermore, the electric defroster includes a housing 8, within which the aforementioned adjustable-power electric heater 3 and fan 9 are enclosed. The housing 8 is made of aluminum alloy and has an insulation board attached to its surface, providing good insulation. An air outlet duct 1 is riveted to the housing 8 and connected to the bus's air duct, thereby delivering hot air into the vehicle.

[0027] Furthermore, the fan 9 is connected to a fresh air structure 10, and the fresh air structure 10 is connected to a fresh air motor 6. The fresh air structure 10 and the fresh air motor 6 together form a fresh air module, which is submerged under the bus floor and placed in the external environment; the fresh air motor 6 can control the opening and closing of the fresh air supply. It should be noted that the fresh air structure 10 can use an existing fresh air structure.

[0028] In addition, the adjustable electric heater 3, the fan wiring harness, and the fresh air motor 6 wiring harness are integrated into the defrost body wiring harness 5, and the defrost is also connected to the ground wire 7.

[0029] Even better, the fan 9 is fixed to the aluminum alloy plate of the housing 8 by hanging. Sponge or rubber pads are used between the fan 9 and the aluminum alloy plate to seal and reduce the resonance between the fan 9 and the sheet metal.

[0030] Furthermore, an air outlet temperature sensor 2 is installed inside the air outlet duct 1.

[0031] Furthermore, the LCD touchscreen can be a 7-inch LCD touchscreen, which transmits signals to the defrost control box to control the defrost.

[0032] The defrost control system includes a defrost control box connected to the electric defrost unit, a high-voltage output control circuit, and a low-voltage output control circuit. The defrost control box is connected to the vehicle controller via the vehicle's CAN network. The high-voltage output control circuit outputs 600V to power the adjustable-power electric heater 3. The low-voltage output control circuit powers the fan 9, the low-voltage components of the adjustable-power electric heater 3, and the fresh air motor 6.

[0033] The above description is only a preferred embodiment of the present utility model. It should be noted that those skilled in the art can make several changes and improvements without departing from the overall concept of the present utility model, and these should also be considered within the protection scope of the present utility model.

Claims

1. A speed-dependent downshifting energy-saving electric defroster, characterized in that: Includes an electric defroster, which is connected to the defroster control system; The defrost control system includes a defrost control box connected to the electric defrost, a high-voltage output control circuit, and a low-voltage output control circuit. The defrost control box is connected to the vehicle controller via the vehicle's CAN network. The electric defroster includes a power adjustable electric heater (3), a fan (9) is provided on one side of the power adjustable electric heater (3), and an air outlet pipe (1) is provided on the other side of the power adjustable electric heater (3). The power adjustable electric heater (3) converts high-voltage electrical energy into heat energy, which is delivered to the vehicle by the fan (9). The power adjustable electric heater (3) is connected to the electric heating high-voltage interface (4), and the vehicle's high-voltage electricity is connected through the electric heating high-voltage interface (4).

2. The speed-related downshifting energy-saving electric defroster according to claim 1, characterized in that: The electric defroster includes a housing (8), and the power adjustable electric heater (3) and the fan (9) are enclosed inside the housing (8).

3. The speed-related downshifting energy-saving electric defroster according to claim 2, characterized in that: The shell (8) is an aluminum alloy shell with an insulation board attached to the surface.

4. The speed-related downshifting energy-saving electric defroster according to claim 3, characterized in that: The fan (9) is fixed to the aluminum alloy plate of the housing (8) by hanging. Sponge or rubber pad is used between the fan (9) and the aluminum alloy plate.

5. A speed-related downshifting energy-saving electric defroster according to claim 1, characterized in that: The fan (9) is connected to the fresh air structure (10), and the fresh air structure (10) is connected to the fresh air motor (6).

6. A speed-related downshifting energy-saving electric defroster according to claim 5, characterized in that: The adjustable electric heater (3) is integrated with the fan harness and the fresh air motor (6) harness as the defroster body harness (5).

7. A speed-related downshifting energy-saving electric defroster according to claim 1, characterized in that: An air outlet temperature sensor (2) is installed inside the air outlet duct (1).