Full-automatic braiding and film covering all-in-one machine

Abstract

The utility model discloses a full-automatic braiding and laminating all-in-one machine, which relates to the relevant technical field of carrier tape machines and comprises a case, a blanking device, a transfer device, a positioning device, a laminating and feeding device and a control system are arranged in the case, and the blanking device is used for sending out raw materials; the transferring device is used for transferring the raw materials to the laminating feeding device and clamping the raw materials in the carrier tape; the positioning device is used for determining the position and the direction of raw materials, and the laminating feeding device is used for conveying a carrier tape and laminating the carrier tape loaded with the raw materials and then winding the laminated carrier tape; the control system is used for controlling all the devices to work in a coordinated mode. According to the full-automatic film laminating machine, the work of loading, positioning, detecting, film laminating, discharging and coiling of the carrier tape can be fully automatically completed, the automation degree and the production efficiency of film laminating of the carrier tape of the electronic component are greatly improved, the labor cost is reduced, and the production safety and stability are improved.

Description

Technical Field

[0001] This utility model relates to the technical field of tape and reel machines, specifically a fully automatic tape and reel machine with integrated film coating. Background Technology

[0002] Tape and reel packaging (commonly known as braided tape packaging) is the most common form of component packaging in SMT processing. This packaging mainly consists of a base tape, carrier tape, cover tape, and reel. Typically, small electronic components need to be placed in the carrier tape's slots according to a specified direction and arrangement. Then, a cover tape film is placed on the top surface of the carrier tape to prevent the electronic components placed in the carrier tape's slots from falling out. The cover tape film layer on the carrier tape needs to be heat-sealed or cold-sealed to firmly attach it to the carrier tape. Finally, the carrier tape loaded with electronic components and covered with film is wound up.

[0003] Tape and reel packaging is mainly divided into three types: paper tape, plastic tape, and adhesive tape. Paper tape is mainly used for packaging small rectangular chip components, such as chip resistors and chip capacitors; plastic tape is suitable for packaging slightly larger components, including rectangular, cylindrical, irregularly shaped SMCs and small SOPs; while adhesive tape is mainly used for packaging larger chip components, such as SOPs and resistor arrays (chip resistor networks).

[0004] In some more traditional production lines, electronic components are usually manually loaded into the carrier tape's loading slots, and then the film layer is manually applied. If heat sealing is required, heat sealing is performed using heat sealing auxiliary tools. This process results in low production efficiency. Therefore, there is an urgent need to design an automated carrier tape laminating machine to improve work efficiency. Utility Model Content

[0005] The purpose of this invention is to provide a fully automatic tape and reel coating machine to solve the above-mentioned technical problems. This invention can automatically complete the work of carrier tape loading, positioning, detection, coating and unloading, which greatly improves the automation level and production efficiency of electronic component carrier tape coating, reduces labor costs and improves production safety and stability.

[0006] To achieve the above objectives, this utility model employs the following technical solution:

[0007] A fully automatic tape-and-coating integrated machine includes a chassis, which houses a feeding device, a conveying device, a positioning device, a coating feeding device, and a control system. The feeding device is used to feed the raw material out; the conveying device is used to move the raw material to the coating feeding device and clamp the raw material into the carrier tape; the positioning device is used to determine the position and orientation of the raw material; the coating feeding device is used to convey the carrier tape and coat the carrier tape containing the raw material with film, and then rewind the coated carrier tape; the control system is used to control the coordinated operation of each device.

[0008] Preferably, the feeding device includes a storage box, a vibrating conveyor, and a flexible vibrating plate. The storage box is fixed inside the machine housing, with its upper port located on the outer side of the upper end of the machine housing. The feeding port of the storage box is located above the vibrating conveyor and is connected to it. A linear vibrator is provided at the bottom of the vibrating conveyor, which is fixed on the worktable of the machine housing. The outlet end of the vibrating conveyor is connected to the flexible vibrating plate, which is fixed on the worktable of the machine housing.

[0009] Preferably, the transfer device includes a material handling robot, which is driven by a Z-axis moving module, which is driven by an X-axis moving module, and the X-axis moving module is driven by a Y-axis moving module.

[0010] Preferably, the positioning device includes an attitude vision camera, a correction positioning camera, and a re-inspection camera. The attitude vision camera is fixed in the upper part of the machine housing and located directly above the flexible vibrating plate. The correction positioning camera is fixed on the worktable of the machine housing and located between the flexible vibrating plate and the film feeding device. The re-inspection camera is installed on the film feeding device and is used to check whether the carrier belt is jammed with raw materials.

[0011] Preferably, the film-coating feeding device includes a carrier belt conveyor mechanism, a film-coating mechanism, and a sealing mechanism. The film-coating mechanism is installed on top of the carrier belt conveyor mechanism and is used to coat the upper surface of the carrier belt containing the raw materials with film. The sealing mechanism is on the carrier belt conveyor mechanism and is used to cold-seal or heat-seal the film on both sides of the carrier belt to fix it.

[0012] Preferably, the carrier belt conveying mechanism includes a carrier belt feeding frame, a carrier belt conveyor line, and a carrier belt receiving frame. The carrier belt feeding frame is installed at the bottom of the machine housing and is driven by a feeding drive motor.

[0013] The carrier belt conveyor line includes a conveyor track, with a starting conveyor wheel and an ending conveyor wheel at both ends. A drive wheel is located on the outer side of each of the two conveyor wheels. A linkage wheel is also located on the outer side of the transmission wheel on the starting conveyor wheel, and a traction wheel is also located on the outer side of the transmission wheel on the ending conveyor wheel. The drive wheel of the starting conveyor wheel is connected to the drive wheel at the output end of the carrier belt conveyor motor via a drive belt. The carrier belt conveyor motor is fixed to the conveyor track. The linkage wheel of the starting conveyor wheel is connected to the drive wheel of the ending conveyor wheel via a drive belt.

[0014] The carrier tape take-up rack is fixed to the take-up plate, which is fixed to the outside of the machine box. The outer end of the carrier tape take-up rack located on one side of the take-up plate is also provided with a traction wheel. The traction wheel of the end conveyor wheel is connected to the traction wheel on the carrier tape take-up rack through a transmission belt.

[0015] Preferably, the conveyor channel includes a conveyor base, a fixed plate, and a movable plate. The fixed plate is fixed to one side of the conveyor base and is arranged opposite to the movable plate to form a conveyor channel. The conveyor base is fixed on the workbench of the machine housing. The movable plate is installed on the slide of the conveyor slide rail, and the slide rail of the conveyor slide rail is installed on the conveyor base.

[0016] The bottom of the movable plate is also provided with an adjusting screw. One end of the adjusting screw is rotatably mounted on a screw seat, and the other end is rotatably mounted on a conveying base. The screw seat is fixed on the conveying base. The movable plate is threaded onto the adjusting screw and is driven by the adjusting screw.

[0017] Preferably, the coating mechanism includes a film roll holder, a tension roller, a coating frame, and a rolling roller. The film roll holder is fixed on a film roll base, the bottom of which is fixed to a machine housing. The film roll holder is located above the carrier belt conveyor mechanism, and the tension roller is fixed on the film roll base. The coating frame is fixed on the carrier belt conveyor mechanism and is used to cover the upper end of the carrier belt with film. The rolling roller is installed on the carrier belt conveyor mechanism and located near the receiving end of the coating frame, and is used to further press and adhere the film to the carrier belt.

[0018] Preferably, the sealing mechanism includes a sealing block, which is mounted on a sealing seat, which is mounted on a carrier conveyor mechanism. The sealing block is driven to move up and down by a sealing cylinder, and a heating device is also provided inside the sealing block.

[0019] Preferably, the control system includes a control panel, control buttons, and a warning light. The control panel and control buttons are all installed on the outside of the chassis, and the warning light is installed on the top of the chassis.

[0020] This utility model of a fully automatic tape-and-coating integrated machine has the following beneficial effects:

[0021] 1. This utility model is a fully automatic tape and laminating machine, which is equipped with a feeding device, a transfer device, a positioning device, a laminating feeding device and a control system. The control system controls the feeding device to automatically discharge the material according to the instructions, controls the transfer device to automatically transfer the product to the material compartment of the carrier tape, controls the positioning device to automatically position and detect the product according to the instructions, and controls the laminating feeding device to automatically apply lamination and cold sealing or heat sealing to the upper surface of the carrier tape, and realizes the automatic feeding and winding of the carrier tape. This makes the entire process of fully automatic carrier tape loading and lamination integrated, without manual operation, shortening the tape carrier operation time and effectively improving work efficiency.

[0022] 2. This utility model of fully automatic tape and film integrated machine can automatically complete the work of loading, positioning, detection, film coating and unloading of carrier tape, etc., without the need for manual operation. It can effectively avoid human error and thus effectively ensure the quality of loading and film coating operations.

[0023] 3. This utility model is a fully automatic tape and film integrated machine, which can automatically complete the work of loading, positioning, detection, film coating and unloading of carrier tape and roll, and can operate 24 hours a day without stopping, which can effectively improve work efficiency and reduce operating costs.

[0024] 4. The fully automatic tape and film coating integrated machine of this utility model is equipped with a positioning system. The positioning system adopts a high-precision vision system and uses AI algorithm to detect the size, angle and surface defects of the components in real time. The positioning accuracy can reach ±0.05mm, which enables this utility model to support dynamic learning function to deal with problems such as similar component colors or reflection.

[0025] 5. This utility model of a fully automatic tape and film coating integrated machine adopts a flexible vibrating plate dispersion element, and is combined with a vision system to adjust the posture of the element, which can effectively avoid the problems of material jamming or damage to the element in traditional equipment. The correction and positioning camera can detect whether the appearance of the element is defective and whether the direction is deviated in real time, and through;

[0026] 6. This utility model of a fully automatic tape and film coating integrated machine uses a vacuum nozzle to grip components and automatically adjusts the force according to the component type. For example, it can lightly grip small components and flexibly clamp irregularly shaped components to ensure millimeter-level precision in placement. Attached Figure Description

[0027] Figure 1 This is a schematic diagram of the overall design of the fully automatic tape-and-coating integrated machine of this utility model;

[0028] Figure 2 This is a schematic diagram of the internal structure of the fully automatic tape and wrapping machine of this utility model;

[0029] Figure 3This is a schematic diagram of the feeding device of the fully automatic tape and wrapping machine of this utility model;

[0030] Figure 4 This is a schematic diagram of the transfer device of the fully automatic tape and wrapping machine of this utility model;

[0031] Figure 5 This is a schematic diagram of the coating feeding device of the fully automatic tape and reel coating integrated machine of this utility model. Figure 1 ;

[0032] Figure 6 This is a schematic diagram of the coating feeding device of the fully automatic tape and reel coating integrated machine of this utility model. Figure 2 ;

[0033] Figure 7 This is a schematic diagram of the coating feeding device of the fully automatic tape and reel coating integrated machine of this utility model. Figure 3 .

[0034] The diagram labels are as follows: 1. Chassis; 2. Feeding device; 201. Storage bin; 202. Vibrating feeder; 203. Flexible vibratory feeder; 204. Linear vibrator; 3. Transfer device; 301. Material handling robot; 302. Z-axis moving module; 303. X-axis moving module; 304. Y-axis moving module; 4. Positioning device; 401. Attitude vision camera; 402. Correction and positioning camera; 403. Re-inspection camera; 404. NG box; 5. Coating and feeding device; 501. Carrier tape feeder; 502. Carrier tape conveyor line; 503. Carrier tape receiving rack; 504. 506. Initial conveyor wheel; 507. End conveyor wheel; 508. Drive wheel; 509. Linkage wheel; 510. Traction wheel; 511. Carrier belt conveyor motor; 512. Receiving plate; 513. Conveyor base; 514. Fixed plate; 515. Moving plate; 516. Adjusting screw; 517. Film roll holder; 518. Tensioning roller; 519. Covering frame; 520. Roller roller; 521. Film roll holder; 522. Sealing block; 523. Sealing holder; 524. Sealing moving cylinder; 6. Control system; 601. Control panel; 602. Control buttons; 603. Warning light. Detailed Implementation

[0035] To enable those skilled in the art to better understand the technical solution of this utility model, the product of this utility model will be further described in detail below with reference to the embodiments and accompanying drawings.

[0036] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly attached to the other element or there may be an intervening element; when an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.

[0037] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0038] like Figure 1 and Figure 2 As shown, a fully automatic tape-and-coating integrated machine includes a chassis 1. The chassis 1 houses a feeding device 2, a conveying device 3, a positioning device 4, a coating feeding device 5, and a control system 6. The feeding device 2 is used to feed raw materials; the conveying device 3 is used to move the raw materials to the coating feeding device 5 and clamp them into the carrier tape; the positioning device 4 is used to determine the position and orientation of the raw materials; the coating feeding device 5 is used to convey the carrier tape and coat the carrier tape containing the raw materials with film, and then rewind the coated carrier tape; the control system 6 is used to control the coordinated operation of each device. The control system 6 includes a control panel 601, control buttons 602, and a warning light 603. The control panel 601 and control buttons 602 are both installed on the outside of the chassis 1, and the warning light 603 is installed on the top of the chassis 1.

[0039] It should be noted that in this embodiment, a large number of electronic components are manually placed into the unloading device 2. The unloading device 2 then automatically vibrates and disperses the electronic components. The positioning device 4 first detects the state of the electronic components, and then the transfer device 3 picks up the electronic components in the correct state and transfers them to the positioning device 4 for precise positioning. The positioning device 4 further detects whether the state of the electronic components picked up by the transfer device 3 is correct. If it is identified as being in a normal state, then the transfer device 3... The feeding device 3 picks up electronic components and transfers them into the material compartments of the carrier tape. While the feeding device 3 is transferring the electronic components, the coating feeding device 5 feeds the carrier tape gradually. After the electronic components are clamped in the material compartments, the coating feeding device 5 applies a film layer to the upper surface of the carrier tape. After coating, it performs cold sealing or heat sealing according to instructions. Then, at the other end, it simultaneously rewinds the coated carrier tape, completing the output, transfer, detection, positioning and clamping of electronic components, as well as the feeding, coating, sealing and rewinding of the carrier tape.

[0040] like Figure 2 and Figure 3 As shown, the feeding device 2 includes a storage box 201, a vibrating conveyor 202, and a flexible vibrating plate 203. The storage box 201 is fixed inside the machine housing 1, with its upper port located on the outer side of the upper end of the machine housing 1. The feeding port of the storage box 201 is located on the vibrating conveyor 202 and is connected to the vibrating conveyor 202. A linear vibrator 204 is provided at the bottom of the vibrating conveyor 202. The linear vibrator 204 is fixed on the worktable of the machine housing 1. The outlet end of the vibrating conveyor 202 is connected to the flexible vibrating plate 203, which is fixed on the worktable of the machine housing 1.

[0041] It should be noted that in this embodiment, the upper port of the storage box 201 is fixedly connected to the chassis 1. The upper port of the storage box 201 is provided with an opening and closing cover, which facilitates the manual placement of a large number of electronic components into the storage box 201 at one time. The discharge port of the storage box 201 is located in the middle of the vibrating channel 202, so that the electronic components in the storage box 201 can fall directly into the vibrating channel 202. Then, the linear vibrator 204 vibrates, causing the electronic components to fall directly from the discharge port of the vibrating channel 202 into the flexible vibrating plate 203. The flexible vibrating plate 203 then vibrates, dispersing the vibration of the electronic components, which facilitates the transfer device 3 to pick up the electronic components.

[0042] like Figure 2 and Figure 4 As shown, the transfer device 3 includes a material handling robot 301, which is driven by a Z-axis moving module 302, which is driven by an X-axis moving module 303, and the X-axis moving module 303 is driven by a Y-axis moving module 304.

[0043] It should be noted that in this embodiment, the material handling robot 301 is a suction cup robot, which is fixed on the slider or output end of the Z-axis moving module 302 and can be driven by the Z-axis moving module 302 to move up and down. The Z-axis moving module 302 can be a linear module or a cylinder. The Z-axis moving module 302 is fixed on the slider of the X-axis moving module 303, and the X-axis moving module 303 drives the Z-axis moving module 302 to move left and right. One end of the X-axis moving module 303 is fixed on the slider of the slide rail slider, and the other end is fixed on the slider of the Y-axis moving module 304, and is driven by the Y-axis moving module 304 to move back and forth, so that the material handling robot 301 can move up and down, left and right, and back and forth, which is convenient for picking up and transferring electronic components.

[0044] like Figures 5 to 7 As shown, the positioning device 4 includes an attitude vision camera 401, a correction positioning camera 402, and a re-inspection camera 403. The attitude vision camera 401 is fixed inside the upper part of the housing 1 and located directly above the flexible vibrating plate 203. The correction positioning camera 402 is fixed on the worktable of the housing 1 and located between the flexible vibrating plate 203 and the film-coating feeding device 5. The re-inspection camera 403 is installed on the film-coating feeding device 5 and is used to check whether the carrier belt is jammed with raw materials.

[0045] It should be noted that in this embodiment, the attitude vision camera 401 is used to detect the attitude direction of the electronic components in the flexible vibrating plate 203, so that the picking robot 301 can pick up the electronic components with suitable attitudes according to the instructions. After the picking robot 301 picks up the electronic components, it will move the electronic components to the detection area above the correction and positioning camera 402. The correction and positioning camera 402 will further detect whether the state direction of the electronic components meets the requirements. If it meets the requirements, it will be moved to the loading grid of the carrier belt. If the state direction of the electronic components does not meet the requirements, it will be placed in the NG box 404 on the side of the correction and positioning camera 402. The NG box 404 can be detachably installed on the worktable of the chassis 1. The re-inspection camera 403 is fixed on the fixing plate 513 of the carrier belt conveyor line 502. The camera fixing bracket is fixed on the worktable of the chassis 1, so that the re-inspection camera 403 is located directly above the conveyor, and is used to detect whether the carrier belt is missing.

[0046] like Figures 5 to 7 As shown, the film-coating feeding device 5 includes a carrier belt conveying mechanism, a film-coating mechanism, and a film-sealing mechanism. The film-coating mechanism is installed on top of the carrier belt conveying mechanism and is used to coat the upper end face of the carrier belt containing raw materials with film. The film-sealing mechanism is on the carrier belt conveying mechanism and is used to cold-seal or heat-seal the film on both sides of the carrier belt to fix it.

[0047] like Figures 5 to 7 As shown, the carrier belt conveying mechanism includes a carrier belt feeding frame 501, a carrier belt conveyor line 502, and a carrier belt receiving frame 503. The carrier belt feeding frame 501 is installed at the lower part of the chassis 1 and is driven by a feeding drive motor. The carrier belt conveyor line 502 includes a conveyor track, with a starting conveyor wheel 504 and an ending conveyor wheel 506 at both ends. A drive wheel 507 is provided on the outer side of each of the two conveyor wheels. A linkage wheel 508 is also provided on the outer side of the transmission wheel on the starting conveyor wheel 504, and a traction wheel 509 is also provided on the outer side of the transmission wheel on the ending conveyor wheel 506. The drive wheel 507 of the starting conveyor wheel 504... The transmission wheel 507 at the output end of the carrier belt conveyor motor 510 is connected to the transmission wheel 507 via a transmission belt. The carrier belt conveyor motor 510 is fixed on the conveyor track. The linkage wheel 508 of the starting conveyor wheel 504 is connected to the transmission wheel 507 of the ending conveyor wheel 506 via a transmission belt. The carrier belt take-up rack 503 is fixed on the take-up plate 511. The take-up plate 511 is fixed on the outside of the machine box 1. The outer end of the carrier belt take-up rack 503 located on one side of the take-up plate 511 is also provided with a traction wheel 509. The traction wheel 509 of the ending conveyor wheel 506 is connected to the traction wheel 509 on the carrier belt take-up rack 503 via a transmission belt.

[0048] It should be noted that in this embodiment, the feeding drive motor is fixed inside the lower part of the housing 1 and is used to drive the carrier tape feeding frame 501. The carrier tape feeding frame 501 includes a material shaft, and the carrier tape is a roll. The material shaft is provided with two clamping parts to clamp the carrier tape roll wheel on the material shaft. The two clamping parts are then used to rotatably limit the carrier tape roll wheel on the material shaft, so that the carrier tape roll wheel can rotate and feed. The structure of the carrier tape take-up frame 503 is the same as that of the carrier tape feeding frame 501, except that the carrier tape feeding frame 501 is equipped with an empty carrier tape roll wheel. After the carrier tape is pulled out from the carrier tape feeding frame 501, it passes through the starting conveyor wheel 504, the conveyor channel and the ending conveyor wheel 506 in sequence, and then winds onto the carrier tape roll wheel of the carrier tape take-up frame 503. In this way, the carrier tape feeding frame 501 feeds the tape while the carrier tape take-up frame 503 simultaneously winds up the carrier tape. The carrier belt conveyor motor 510 is fixed on the fixed plate 513 of the conveyor channel. Its output end is equipped with a transmission wheel 507. The transmission wheel 507 of the carrier belt conveyor motor 510 is connected to the transmission wheel 507 of the starting conveyor wheel 504 through a transmission belt. The linkage wheel 508 of the starting conveyor wheel 504 is connected to the transmission wheel of the ending conveyor wheel 506 through a transmission belt. The traction wheel 509 of the ending conveyor wheel 506 is connected to the traction wheel 509 on the outside of the belt receiving rack through a transmission belt. The starting conveyor wheel 504 and its outer transmission wheel 507 and linkage wheel 508 are coaxially controlled. The ending conveyor wheel 506 and its outer transmission wheel 507 and traction wheel 509 are coaxially controlled. The material shaft of the carrier belt receiving rack 503 is coaxially controlled with its outer traction wheel 509. In this way, the carrier belt conveyor motor 510 can simultaneously drive the starting conveyor wheel 504, the ending conveyor wheel 506 and the carrier belt receiving rack 503 to rotate synchronously.

[0049] like Figures 5 to 7 As shown, the conveyor includes a conveyor base 512, a fixed plate 513, and a movable plate 514. The fixed plate 513 is fixed to one side of the conveyor base 512 and is arranged opposite to the movable plate 514 to form a conveyor. The conveyor base 512 is fixed on the workbench of the machine housing 1. The movable plate 514 is installed on the slide of the conveyor slide rail, and the slide rail of the conveyor slide rail is installed on the conveyor base 512. The bottom of the movable plate 514 is also provided with an adjusting screw 515. One end of the adjusting screw 515 is rotatably installed on a screw seat, and the other end is rotatably installed on the conveyor base 512. The screw seat is fixed on the conveyor base 512. The movable plate 514 is threaded onto the adjusting screw 515 and is driven by the adjusting screw 515.

[0050] It should be noted that in this embodiment, the adjusting screw 515 can drive the moving plate 514 to move back and forth, thereby adjusting the width of the conveyor channel to facilitate the use of carrier belts of different widths.

[0051] like Figures 5 to 7 As shown, the laminating mechanism includes a film roll holder 516, a tension roller 517, a laminating frame 518, and a rolling roller 519. The film roll holder 516 is fixed on a film roll base 520, the bottom of which is fixed to the machine housing 1. The film roll holder 516 is located above the carrier belt conveyor mechanism. The tension roller 517 is fixed on the film roll base 520. The laminating frame 518 is fixed on the carrier belt conveyor mechanism and is used to cover the upper surface of the carrier belt with film. The rolling roller 519 is installed on the carrier belt conveyor mechanism and located near the receiving end of the laminating frame 518, used to further press and adhere the film to the carrier belt. The sealing mechanism includes a sealing block 521, which is installed on a sealing base 522. The sealing base 522 is installed on the carrier belt conveyor mechanism. The sealing block is driven to move up and down by a sealing moving cylinder 523. A heating device is also provided inside the sealing block.

[0052] It should be noted that in this embodiment, the film roll holder 516 is located above the conveyor belt, and the film material is also in roll form, which can be rotated and mounted on the film roll holder 516. Two tension rollers 517 are provided, staggered vertically on the film roll holder 520, used to pull the film material, keeping it under tension. The coating frame 518 includes coating rollers arranged vertically, with the gap between two coating rollers forming a coating channel located directly above the conveyor belt. One end of each of the two coating rollers is fixed to a film roller fixing seat. The fixed seat is fixed on the fixed plate 513, and the other ends of the two film-coating rollers are movably inserted into the film roller movable seat. The film roller movable seat is fixed on the moving plate 514, so that the film roller movable seat can move with the moving plate 514, thereby realizing the adjustment of the film-coating channel width, so that the film-coating channel can be used for film materials of different widths at the same time. The sealing mechanism has two sets, which are respectively fixed on the fixed plate 513 and the moving plate 514 on both sides of the conveyor channel. The sealing pressure block 521 is equipped with a heating wire. When set to cold sealing, it can be used for cold sealing. When the film is cold-sealed, the coating material used has a certain degree of adhesiveness. When the film material covers the upper surface of the carrier belt, the sealing block only needs to press down to adhere the film material to both sides of the carrier belt using its own adhesiveness. When the instruction is set to heat-sealing, the film material generally does not have its own adhesiveness. Instead, the sealing block is heated by a heating wire. When the sealing block presses down on the film material, the heated film material is heated and adheres to both sides of the carrier belt by heat, thus achieving heat sealing. The film material is pulled from the film roll holder 516 and wound around one side of the two tension rollers 517 in sequence. The film passes through the laminating channel of the laminating frame 518 and covers the upper end of the carrier belt. Then, it is distributed by the sealing blocks 521 of the two laminating mechanisms, so that the sealing blocks 521 of the two laminating mechanisms can press the film material on both sides of the carrier belt, so that the film material can be firmly adhered to the carrier belt. Then, the carrier belt and the film material pass through the gap between the roller 519 and the end conveyor 506 together, and the roller 519 further presses the film material, so that the film material can be firmly adhered to the carrier belt and can be wound up together with the carrier belt.

[0053] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Those skilled in the art can readily implement the present utility model according to the accompanying drawings and the above description. However, any modifications, alterations, or equivalent changes made by those skilled in the art without departing from the scope of the present utility model's technical solution, based on the disclosed technical content, are all equivalent embodiments of the present utility model. Furthermore, any equivalent changes, alterations, or evolutions made to the above embodiments based on the essential technology of the present utility model still fall within the technical solution of the present utility model.

Claims

1. A fully automatic tape-and-coating integrated machine, comprising a chassis (1), characterized in that: The chassis (1) is equipped with a feeding device (2), a transfer device (3), a positioning device (4), a film-coating feeding device (5), and a control system (6). The feeding device (2) is used to feed the raw material out; the transfer device (3) is used to move the raw material to the film-coating feeding device (5) and clamp the raw material in the carrier belt; the positioning device (4) is used to determine the position and direction of the raw material; the film-coating feeding device (5) is used to convey the carrier belt and coat the carrier belt containing the raw material with film, and then roll up the coated carrier belt; the control system (6) is used to control the coordinated operation of each device.

2. The fully automatic tape-and-coating integrated machine according to claim 1, characterized in that: The feeding device (2) includes a storage box (201), a vibrating channel (202), and a flexible vibrating plate (203). The storage box (201) is fixed inside the machine box (1), and its upper port is located on the outer side of the upper end of the machine box (1). The feeding port of the storage box (201) is located on the vibrating channel (202) and is connected to the vibrating channel (202). A linear vibrator (204) is provided at the bottom of the vibrating channel (202). The linear vibrator (204) is fixed on the worktable of the machine box (1). The outlet end of the vibrating channel (202) is connected to the flexible vibrating plate (203). The flexible vibrating plate (203) is fixed on the worktable of the machine box (1).

3. The fully automatic tape-and-coating integrated machine according to claim 1, characterized in that: The transfer device (3) includes a material handling robot (301), which is driven by a Z-axis moving module (302), which is driven by an X-axis moving module (303), and the X-axis moving module (303) is driven by a Y-axis moving module (304).

4. The fully automatic tape-and-coating integrated machine according to claim 2, characterized in that: The positioning device (4) includes a posture vision camera (401), a correction positioning camera (402), and a re-inspection camera (403). The posture vision camera (401) is fixed inside the upper part of the machine box (1) and located directly above the flexible vibrating plate (203). The correction positioning camera (402) is fixed on the worktable of the machine box (1) and located between the flexible vibrating plate (203) and the film feeding device (5). The re-inspection camera (403) is installed on the film feeding device (5) and is used to check whether the carrier belt is jammed with raw materials.

5. The fully automatic tape-and-coating integrated machine according to claim 1, characterized in that: The film-coating feeding device (5) includes a carrier belt conveying mechanism, a film-coating mechanism and a sealing mechanism. The film-coating mechanism is installed on the carrier belt conveying mechanism and is used to coat the upper end face of the carrier belt containing raw materials with film. The sealing mechanism is on the carrier belt conveying mechanism and is used to cold seal or heat seal the film on both sides of the carrier belt.

6. The fully automatic tape-and-coating integrated machine according to claim 5, characterized in that: The carrier belt conveying mechanism includes a carrier belt feeding frame (501), a carrier belt conveyor line (502), and a carrier belt receiving frame (503). The carrier belt feeding frame (501) is installed at the bottom of the machine box (1) and is driven by a feeding drive motor. The carrier belt conveyor line (502) includes a conveyor track. The two ends of the conveyor track are provided with a starting conveyor wheel (504) and an ending conveyor wheel (506). A drive wheel (507) is provided on the outer side of both conveyor wheels. A linkage wheel (508) is also provided on the outer side of the transmission wheel on the starting conveyor wheel (504). A traction wheel (509) is also provided on the outer side of the transmission wheel on the ending conveyor wheel (506). The drive wheel (507) of the starting conveyor wheel (504) is connected to the drive wheel (507) at the output end of the carrier belt conveyor motor (510) through a drive belt. The carrier belt conveyor motor (510) is fixed on the conveyor track. The linkage wheel (508) of the starting conveyor wheel (504) is connected to the drive wheel (507) of the ending conveyor wheel (506) through a drive belt. The carrier tape take-up rack (503) is fixed on the take-up plate (511), which is fixed on the outside of the machine box (1). The outer end of the carrier tape take-up rack (503) located on the side of the take-up plate (511) is also provided with a traction wheel (509). The traction wheel (509) of the end conveyor wheel (506) is connected to the traction wheel (509) on the carrier tape take-up rack (503) through a transmission belt.

7. The fully automatic tape-and-coating integrated machine according to claim 6, characterized in that: The conveyor includes a conveyor base (512), a fixed plate (513) and a movable plate (514). The fixed plate (513) is fixed to one side of the conveyor base (512) and is arranged opposite to the movable plate (514) to form a conveyor. The conveyor base (512) is fixed on the workbench of the machine box (1). The movable plate (514) is installed on the slide of the conveyor slide rail. The slide rail of the conveyor slide rail is installed on the conveyor base (512). The bottom of the movable plate (514) is also provided with an adjusting screw (515). One end of the adjusting screw (515) is rotatably mounted on a screw seat, and the other end is rotatably mounted on a conveying base (512). The screw seat is fixed on the conveying base (512). The movable plate (514) is threaded onto the adjusting screw (515) and driven by the adjusting screw (515).

8. The fully automatic tape-and-coating integrated machine according to claim 5, characterized in that: The film coating mechanism includes a film roll holder (516), a tension roller (517), a film coating frame (518), and a rolling roller (519). The film roll holder (516) is fixed on the film roll base (520), and the bottom of the film roll base (520) is fixed on the machine housing (1). The film roll holder (516) is located above the carrier belt conveyor mechanism. The tension roller (517) is fixed on the film roll base (520). The film coating frame (518) is fixed on the carrier belt conveyor mechanism and is used to cover the upper end of the carrier belt with film. The rolling roller (519) is installed on the carrier belt conveyor mechanism and is located near the receiving end of the film coating frame (518) and is used to further press and adhere the film to the carrier belt.

9. The fully automatic tape-and-coating integrated machine according to claim 6, characterized in that: The sealing mechanism includes a sealing block (521), which is mounted on a sealing seat (522). The sealing seat (522) is mounted on a carrier belt conveyor. The sealing block is driven to move up and down by a sealing moving cylinder (523). A heating device is also provided inside the sealing block.

10. The fully automatic tape-and-coating integrated machine according to claim 1, characterized in that: The control system (6) includes a control panel (601), control buttons (602) and a warning light (603). The control panel (601) and control buttons (602) are installed on the outside of the chassis (1), and the warning light (603) is installed on the top of the chassis (1).

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