Rapid framing mechanism for aluminum bar machining

By designing an automated aluminum rod framing mechanism, utilizing a vacuum suction head and a synchronous belt drive system, the problem of slow manual framing speed was solved, achieving efficient framing of aluminum rods and meeting the needs of large-scale production.

CN224257764UActive Publication Date: 2026-05-19CHANGJI ZHUNDONG ECONOMIC & TECH DEV ZONE TIANLIN ALUMINUM MFG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHANGJI ZHUNDONG ECONOMIC & TECH DEV ZONE TIANLIN ALUMINUM MFG CO LTD
Filing Date
2025-06-23
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

In existing technologies, the manual framing of aluminum rods after processing is slow, which makes it difficult to meet the needs of large-scale production and affects processing efficiency.

Method used

A rapid framing mechanism was designed, comprising a roller conveyor line, a framing table, and a storage frame. The mechanism automatically moves aluminum bars from the conveyor line to the storage frame using a vacuum suction head and a synchronous belt drive system.

Benefits of technology

The automated framing of aluminum bars has been achieved, improving framing efficiency and meeting the needs of large-scale production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an aluminum bar processing rapid framing mechanism which comprises a roller conveying line, a framing table and a storage frame, a supporting frame is fixedly installed at the upper end of the framing table, a first driving motor is fixedly installed on the outer side of the upper end of the supporting frame, and a main transmission shaft rod is fixedly installed on a transmission shaft part on the inner side of the first driving motor; first synchronous wheels are fixedly installed on the outer curved surfaces of the two sides of the main transmission shaft rod, the outer ends of the first synchronous wheels are connected with a first conveying synchronous belt in an engaged mode, the side end, away from the first synchronous wheels, of the first conveying synchronous belt is connected with a second synchronous wheel in an engaged mode, and a limiting guide rail is fixedly installed on the inner side of the supporting frame. A lifting frame is limited to the inner sides of the limiting guide rails through limiting rollers in a rolling mode, a limiting sliding groove is formed in the inner side of the lifting frame, and a movable frame is limited to the outer end of the limiting sliding groove through limiting rollers in a rolling mode. The aluminum bar framing device achieves the effect of conveniently moving and framing machined aluminum bars.
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Description

Technical Field

[0001] This utility model relates to the field of aluminum rod processing technology, specifically to a rapid framing mechanism for aluminum rod processing. Background Technology

[0002] Aluminum rod processing refers to the process of processing aluminum and aluminum alloy materials into aluminum rod products that meet specific shape, size and performance requirements through a series of processes.

[0003] Aluminum rods, as the basic form of aluminum alloy materials, are composed primarily of aluminum, with the addition of alloying elements such as magnesium, silicon, copper, and zinc, and are manufactured through processes such as smelting and casting. Shape characteristics: They are cylindrical or square rods, with diameters or side lengths customized to requirements, and lengths can be cut to size. Performance characteristics: Lightweight and high strength, corrosion resistant, easy to process, and with excellent thermal and electrical conductivity. Widely used in: Construction: Doors and windows, curtain walls, decorative profiles, etc.; Transportation: Automobile bodies, rail vehicles, ship structures, etc.; Electronics: Heat sinks, electronic housings, connectors, etc.; Machinery manufacturing: Industrial robot parts, molds, bearing housings, etc.

[0004] However, in practical applications of existing technology in the aluminum rod processing industry, after aluminum rods have undergone processes such as cutting and grinding, they need to be neatly packed into frames for subsequent transportation and storage. Currently, the framing process of aluminum rods mainly relies on manual operation. Workers need to pick up each aluminum rod one by one and place it in the designated position in the frame. This manual framing method is slow and cannot meet the needs of large-scale production, thus affecting the processing efficiency of aluminum rods. Utility Model Content

[0005] The purpose of this invention is to provide a rapid framing mechanism for aluminum rod processing, addressing the issue raised in the background section regarding the need for aluminum rods to be neatly assembled into frames for subsequent transportation and storage after cutting and grinding. Currently, the framing process mainly relies on manual operation, requiring workers to pick up each aluminum rod individually and place it in the designated position within the frame. This manual framing method is slow and cannot meet the demands of large-scale production, thus affecting the processing efficiency of aluminum rods.

[0006] To achieve the above objectives, this utility model provides the following technical solution: including a roller conveyor line, a framing table, and a storage frame.

[0007] A support frame is fixedly installed on the upper end of the mounting platform. A first drive motor is fixedly installed on the outer side of the upper end of the support frame. A main drive shaft is fixedly installed on the inner drive shaft of the first drive motor. First synchronous pulleys are fixedly installed on the outer curved surfaces of both sides of the main drive shaft. A first conveyor synchronous belt is meshed with the outer end of the first synchronous pulley. A second synchronous pulley is meshed with the side of the first conveyor synchronous belt away from the first synchronous pulley. A limit guide rail is fixedly installed on the inner side of the support frame. A lifting frame is rolled and limited by a limit roller on the inner side of the limit guide rail. A limit groove is opened on the inner side of the lifting frame. A movable frame is rolled and limited by a limit roller on the outer end of the limit groove. A second drive motor is fixedly installed on the outer side of the lifting frame. A third synchronous pulley is fixedly installed on the inner drive shaft of the second drive motor. A second conveyor synchronous belt is meshed with the outer end of the third synchronous pulley. A fourth synchronous pulley is meshed with the side of the second conveyor synchronous belt away from the third synchronous pulley. An extension rod is fixedly installed on the inner side of the movable frame. An arc-shaped adsorption seat is fixedly installed at the bottom of the extension rod. A vacuum adsorption head is embedded and fixedly installed at the lower end of the arc-shaped adsorption seat.

[0008] Preferably, the upper end of the roller conveyor line is rotatably connected to a conveyor roller for conveying aluminum rods via a rotating shaft, and the middle part of the conveyor roller is in the shape of an inner arc.

[0009] Preferably, a positioning plate for blocking and positioning aluminum rods is fixedly installed at the upper and lower ends of the roller conveyor line, and a U-shaped positioning piece for positioning the storage frame is fixedly installed at the upper end of the frame mounting platform, with the lower end of the storage frame being movably connected to the inner wall of the U-shaped positioning piece.

[0010] Preferably, the main drive shaft is rotatably connected to the upper end of the support frame via a rotating shaft, and there are two first synchronous pulleys, which are symmetrically distributed on both sides of the main drive shaft.

[0011] Preferably, the lower end of the second synchronous pulley is rotatably connected to the lower end of the support frame via a rotating shaft, and the outer side of the lifting frame is fixedly installed at the outer end of the first conveyor synchronous belt.

[0012] Preferably, the movable frame is fixedly installed on the outside of the second conveyor belt, and the fourth synchronous wheel is rotatably connected to the inside of the lifting frame via a rotating shaft.

[0013] Preferably, the lower end of the arc-shaped adsorption seat fits into the upper end of the aluminum rod to be framed, and there are several vacuum adsorption heads, which are symmetrically distributed in sequence around the lower end of the arc-shaped adsorption seat, and the vacuum adsorption heads are connected to an external vacuum control pump through air pipes.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] When the aluminum rod is positioned in a blocking manner, this invention controls the activation of a second drive motor. When the second drive motor is activated, it simultaneously moves the arc-shaped adsorption seat to directly above the positioned aluminum rod. Once the arc-shaped adsorption seat is directly above the positioned aluminum rod, the first drive motor is activated. When the first drive motor is activated, it moves the arc-shaped adsorption seat to the top of the aluminum rod. When the arc-shaped adsorption seat is at the top of the aluminum rod, the vacuum adsorption head is activated. When the vacuum adsorption head is activated, it vacuum adsorbs the aluminum rod. While the aluminum rod is vacuum adsorbed, the first and second drive motors are activated respectively to reset the arc-shaped adsorption seat. When the arc-shaped adsorption seat resets, it simultaneously moves the vacuum-adsorbed aluminum rod into the storage frame for framing, thereby facilitating the movement and framing of the processed aluminum rod. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of a rapid framing mechanism for aluminum rod processing according to this utility model. Figure 1 ;

[0017] Figure 2 This is a schematic diagram of the overall structure of a rapid framing mechanism for aluminum rod processing according to this utility model. Figure 2 ;

[0018] Figure 3 This is a schematic diagram of the overall structure of a rapid framing mechanism for aluminum rod processing according to this utility model. Figure 3 .

[0019] In the diagram: 1. Roller conveyor line; 2. Frame mounting platform; 3. Conveyor roller; 4. Positioning plate; 5. Support frame; 6. First drive motor; 7. Main drive shaft; 8. First synchronous pulley; 9. First conveyor synchronous belt; 10. Second synchronous pulley; 11. Limiting guide rail; 12. Lifting frame; 13. Limiting slide; 14. Moving frame; 15. Second drive motor; 16. Third synchronous pulley; 17. Second conveyor synchronous belt; 18. Fourth synchronous pulley; 19. Extension rod; 20. Arc-shaped adsorption seat; 21. Vacuum adsorption head; 22. Storage frame; 23. U-shaped positioning plate. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-3This utility model provides a technical solution for a rapid framing mechanism for aluminum rod processing: it includes a roller conveyor line 1, a framing platform 2, and a storage frame 22. The upper end of the roller conveyor line 1 is rotatably connected to a conveying roller 3 for conveying aluminum rods via a rotating shaft. The middle part of the conveying roller 3 is in the shape of an inner arc, so that the aluminum rods in the inner arc shape are conveyed forward. The rear end of the upper end of the roller conveyor line 1 is fixedly installed with a positioning plate 4 for blocking and positioning the aluminum rods. The upper end of the framing platform 2 is fixedly installed with a U-shaped positioning piece 23 for positioning the storage frame 22, and the lower end of the storage frame 22 is movably connected to the inner wall of the U-shaped positioning piece 23.

[0022] A support frame 5 is fixedly installed on the upper end of the mounting platform 2. A first drive motor 6 is fixedly installed on the outer side of the upper end of the support frame 5. A main drive shaft 7 is fixedly installed on the inner drive shaft of the first drive motor 6. The main drive shaft 7 is rotatably connected to the upper end of the support frame 5 through a rotating shaft. Two first synchronous pulleys 8 are fixedly installed on the outer curved surfaces of both sides of the main drive shaft 7. The first synchronous pulleys 8 are symmetrically distributed on both sides of the main drive shaft 7. A first conveyor synchronous belt 9 is meshed with the outer end of the first synchronous pulley 8. The first conveyor synchronous belt 9 is located on the side away from the first synchronous pulley 8. A second synchronous pulley 10 is engaged with the support frame 5, and the lower end of the second synchronous pulley 10 is rotatably connected to the lower end of the support frame 5 via a rotating shaft. A limit guide rail 11 is fixedly installed on the inner side of the support frame 5. A lifting frame 12 is rolled and limited on the inner side of the limit guide rail 11 via a limit roller, so that the lifting frame 12 can be vertically and linearly limited by the limit guide rail 11 and the limit roller. The outer side of the lifting frame 12 is fixedly installed on the outer end of the first conveyor synchronous belt 9. A limit groove 13 is opened on the inner side of the lifting frame 12. A movable frame 1 is rolled and limited on the outer end of the limit groove 13 via a limit roller. 4. The moving frame 14 is horizontally and linearly limited by the limiting slide groove 13 and the limiting roller. A second drive motor 15 is fixedly installed on the outside of the lifting frame 12. A third synchronous pulley 16 is fixedly installed on the inner drive shaft of the second drive motor 15. A second conveyor synchronous belt 17 is meshed with the outer end of the third synchronous pulley 16. The moving frame 14 is fixedly installed on the outside of the second conveyor synchronous belt 17. A fourth synchronous pulley 18 is meshed with the side of the second conveyor synchronous belt 17 away from the third synchronous pulley 16. The fourth synchronous pulley 18 is rotatably connected via a rotating shaft. Inside the lifting frame 12, an extension rod 19 is fixedly installed inside the moving frame 14. An arc-shaped adsorption seat 20 is fixedly installed at the bottom of the extension rod 19, and the lower end of the arc-shaped adsorption seat 20 fits into the upper end of the aluminum rod to be framed. A vacuum adsorption head 21 is embedded and fixedly installed at the lower end of the arc-shaped adsorption seat 20. There are several vacuum adsorption heads 21, which are symmetrically distributed around the lower end of the arc-shaped adsorption seat 20. The vacuum adsorption heads 21 are connected to an external vacuum control pump through an air pipe, so that vacuum adsorption is performed by the external vacuum control pump in conjunction with the vacuum adsorption heads 21.

[0023] Working principle: In use, this utility model controls the opening of the roller conveyor line 1. When the roller conveyor line 1 is opened, it will convey the aluminum rod. When the roller conveyor line 1 conveys the aluminum rod, the positioning plate 4 will block and position the aluminum rod.

[0024] When the aluminum rod is positioned, the second drive motor 15 is activated. When the second drive motor 15 is activated, it drives the third synchronous pulley 16 to rotate. When the third synchronous pulley 16 rotates, it works in conjunction with the fourth synchronous pulley 18 to drive the second conveyor belt 17 to rotate and transport the aluminum rod. When the second conveyor belt 17 rotates and transports the aluminum rod, it drives the moving frame 14 to move linearly in and out along the outer end of the limiting slide groove 13. When the moving frame 14 moves linearly in and out, it synchronously drives the arc-shaped suction seat 20 to move directly above the positioned aluminum rod. When the arc-shaped suction seat 20 moves directly above the positioned aluminum rod, the first drive motor 6 is activated. When the first drive motor 6 is activated, it drives the main drive shaft 7 to rotate. When the main drive shaft 7 rotates, it drives the first synchronous pulley 8 to rotate. When the first synchronous pulley 8... When the rod rotates, it will work with the second synchronous wheel 10 to drive the first synchronous conveyor belt 9 to rotate and convey. When the first synchronous conveyor belt 9 rotates and conveys, it will drive the lifting frame 12 to move vertically up and down along the outer end of the limit guide rail 11. When the lifting frame 12 moves vertically down, it will drive the arc-shaped adsorption seat 20 to move to the upper end of the aluminum rod. When the arc-shaped adsorption seat 20 moves to the upper end of the aluminum rod, the vacuum adsorption head 21 will be turned on by control. When the vacuum adsorption head 21 is turned on, the aluminum rod will be vacuum adsorbed. When the aluminum rod is vacuum adsorbed, the first drive motor 6 and the second drive motor 15 will be turned on by control to drive the arc-shaped adsorption seat 20 to reset and move. When the arc-shaped adsorption seat 20 resets and moves, it will simultaneously drive the vacuum adsorbed aluminum rod to move into the storage frame 22 for framing, thereby realizing the function of facilitating the movement and framing of the processed aluminum rod.

[0025] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A rapid framing mechanism for processing aluminum rods, characterized in that: It includes a roller conveyor line (1), a framing table (2), and a storage box (22). A support frame (5) is fixedly installed on the upper end of the mounting platform (2). A first drive motor (6) is fixedly installed on the outer side of the upper end of the support frame (5). A main drive shaft (7) is fixedly installed on the inner drive shaft of the first drive motor (6). A first synchronous pulley (8) is fixedly installed on the outer curved surfaces on both sides of the main drive shaft (7). A first conveyor synchronous belt (9) is meshed with the outer end of the first synchronous pulley (8). A second synchronous pulley (10) is meshed with the side of the first conveyor synchronous belt (9) away from the first synchronous pulley (8). A limit guide rail (11) is fixedly installed on the inner side of the support frame (5). A lifting frame (12) is rolled and limited on the inner side of the limit guide rail (11) by a limit roller. A limit slide is opened on the inner side of the lifting frame (12). The groove (13) has a movable frame (14) that is limited by a limiting roller at the outer end of the limiting groove (13). A second drive motor (15) is fixedly installed on the outer side of the lifting frame (12). A third synchronous wheel (16) is fixedly installed on the inner drive shaft of the second drive motor (15). A second conveying synchronous belt (17) is meshed with the outer end of the third synchronous wheel (16). A fourth synchronous wheel (18) is meshed with the side of the second conveying synchronous belt (17) away from the third synchronous wheel (16). An extension rod (19) is fixedly installed on the inner side of the movable frame (14). An arc-shaped adsorption seat (20) is fixedly installed at the bottom of the extension rod (19). A vacuum adsorption head (21) is embedded and fixedly installed at the lower end of the arc-shaped adsorption seat (20).

2. The rapid framing mechanism for aluminum rod processing according to claim 1, characterized in that: The upper end of the roller conveyor line (1) is rotatably connected to a conveyor roller (3) for conveying aluminum rods via a rotating shaft, and the middle part of the conveyor roller (3) is in the shape of an inner arc.

3. The rapid framing mechanism for aluminum rod processing according to claim 2, characterized in that: The upper end of the roller conveyor line (1) is fixedly installed with a positioning plate (4) for blocking and positioning aluminum rods. The upper end of the frame mounting platform (2) is fixedly installed with a U-shaped positioning piece (23) for positioning the storage frame (22), and the lower end of the storage frame (22) is attached to and movably connected to the inner wall of the U-shaped positioning piece (23).

4. The rapid framing mechanism for aluminum rod processing according to claim 3, characterized in that: The main drive shaft (7) is rotatably connected to the upper end of the support frame (5) through a rotating shaft. There are two first synchronous pulleys (8), which are symmetrically distributed on both sides of the main drive shaft (7).

5. The rapid framing mechanism for aluminum rod processing according to claim 4, characterized in that: The lower end of the second synchronous pulley (10) is rotatably connected to the lower end of the support frame (5) via a rotating shaft, and the outer side of the lifting frame (12) is fixedly installed at the outer end of the first conveyor synchronous belt (9).

6. The rapid framing mechanism for aluminum rod processing according to claim 5, characterized in that: The movable frame (14) is fixedly installed on the outside of the second conveyor synchronous belt (17), and the fourth synchronous wheel (18) is rotatably connected to the inside of the lifting frame (12) via a rotating shaft.

7. The rapid framing mechanism for aluminum rod processing according to claim 6, characterized in that: The lower end of the arc-shaped adsorption seat (20) fits into the upper end of the aluminum rod to be framed. There are several vacuum adsorption heads (21), which are symmetrically distributed in sequence with respect to the lower end of the arc-shaped adsorption seat (20). The vacuum adsorption heads (21) are connected to an external vacuum control pump through an air pipe.