Emulsion separation and regeneration device

Abstract

The embodiment of the utility model provides an emulsion separation and regeneration device, and relates to a box body: the top of the box body is sleeved with a sealing cover, the sealing cover is provided with a pair of feed ports, a positioning frame is arranged below the sealing cover, two side walls of the positioning frame are fixedly connected with a pair of limiting blocks, the tops of the pair of limiting blocks penetrate through the sealing cover, and the top of the sealing cover is fixedly connected with the positioning frame. A filter screen penetrates through the side wall of the positioning frame, a supporting block is fixedly connected to the inner wall of the positioning frame, a slag discharging pipe is fixedly connected to the side wall of the positioning frame, a slag discharging opening is formed in the side wall of the box body, a partition plate is fixedly connected to the inner wall of the box body, and a liquid discharging pipe is fixedly connected to the partition plate; a liquid discharging pipe is arranged in the box body, an electromagnetic valve is installed on the liquid discharging pipe, a transmission mechanism is arranged above the sealing cover, a liquid guiding pipe is fixedly connected to the side wall of the box body, and the device has the advantages that the filter screen is convenient to replace, and impurities are convenient to clean.

Description

Technical Field

[0001] This application relates to the field of emulsion processing technology, and in particular to an emulsion separation and regeneration device. Background Technology

[0002] This emulsion is a high-performance semi-synthetic metalworking fluid, particularly suitable for machining aluminum and its alloys, but not for lead-containing materials such as some brass and tin metals. It has a long service life and is completely unaffected by oil leaks or contamination; it is best prepared with soft water. The emulsion uses a chlorine-free, specially formulated solution to address various problems encountered during the machining of aluminum and its alloys (such as chip adhesion, tool wear, poor workpiece surface finish, and surface contamination).

[0003] Emulsions are commonly used in machining, and separation and regeneration devices are used to purify and reuse them after machining. However, most existing separation and regeneration devices have the filter screen fixed inside the equipment, making it difficult to replace and hindering the removal of impurities, thus reducing the filtration efficiency of the device. Therefore, to correct these shortcomings, we propose an emulsion separation and regeneration device. Utility Model Content

[0004] In view of the above problems, this application provides an emulsion separation and regeneration device to solve the problem that most devices fix the filter screen inside the equipment, making it difficult to replace and inconvenient to discharge impurities, thereby reducing the filtration effect of the device.

[0005] This application provides an emulsion separation and regeneration device, including a housing: a sealing cover is fitted on the top of the housing, a pair of feed inlets are provided on the sealing cover, and a positioning frame is provided below the sealing cover. A pair of limiting blocks are fixedly connected to the two side walls of the positioning frame, and the tops of the pair of limiting blocks penetrate the sealing cover. A filter screen passes through the side wall of the positioning frame, and a support block is fixedly connected to the inner wall of the positioning frame. A slag discharge pipe is fixedly connected to the side wall of the positioning frame. A slag discharge port is provided on the side wall of the housing, and a partition plate is fixedly connected to the inner wall of the housing. A drain pipe is fixedly connected to the partition plate, and a solenoid valve is installed on the drain pipe. A transmission mechanism is provided above the sealing cover, and a liquid guide pipe is fixedly connected to the side wall of the housing. A valve is installed on the liquid guide pipe.

[0006] In some embodiments, a material-blocking plate is provided on the right side of the positioning frame, and two pairs of bolts pass through the material-blocking plate. The outer wall of the positioning frame is provided with threaded grooves that match the bolts.

[0007] In some embodiments, the transmission mechanism includes a positioning housing, which is fixedly connected to the top of the sealing cover, and a dual-head motor is fixedly connected to the inner wall of the positioning housing. The output shaft of the dual-head motor passes through the side wall of the positioning housing and is fixedly connected to a cam.

[0008] In some embodiments, a liquid storage tank and a liquid suction pump are fixedly connected to the side wall of the housing. A liquid suction pipe and a liquid discharge pipe are fixedly connected to the liquid suction pump. The other end of the liquid suction pipe passes through the bottom of the liquid storage tank, and the other end of the liquid discharge pipe passes through the side wall of the housing. Several nozzles are installed on the liquid discharge pipe.

[0009] In some embodiments, a drive motor is fixedly connected to the side wall of the housing, the output shaft of the drive motor passes through the side wall of the housing and is movably connected to the inner wall of the housing, and a pair of stirring plates are fixedly connected to the output shaft of the drive motor.

[0010] In some embodiments, a pair of limiting blocks are symmetrically arranged about the central axis of the positioning frame, and a pair of bottom blocks are fixedly connected to the bottom of the box, the pair of bottom blocks being symmetrically arranged about the central axis of the box.

[0011] 1. By setting up a positioning frame, filter screen, baffle plate and bolts, the filter screen filters impurities in the used emulsion. The filtered impurities are discharged through the slag discharge pipe and slag discharge port. When the filter screen needs to be replaced, unscrew the bolts, pull out the filter screen, insert the new filter screen into the positioning frame and place it on the support block. Then, reinstall the baffle plate on the positioning frame with bolts to complete the replacement of the filter screen.

[0012] 2. By setting up a dual-head motor, cam, and limit block, in order to improve the discharge effect of impurities on the filter screen, the dual-head motor is started. The dual-head motor drives the cam to rotate, and the cam drives the limit block and positioning frame to move upward until the cam resets. Then the limit block and positioning frame reset downward, thereby realizing the up and down shaking of the positioning frame and filter screen, so as to facilitate the discharge of impurities on the filter screen and avoid the accumulation of impurities. Attached Figure Description

[0013] To more clearly illustrate the technical solutions of the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a partial perspective view of this application.

[0015] Figure 2 This is a schematic diagram of the overall structure of this application.

[0016] Figure 3 This is a top view of the sealing cap and positioning shell.

[0017] Figure 4 for Figure 1 Side view.

[0018] Explanation of reference numerals in the attached figures:

[0019] 1. Box body; 2. Sealing cover; 3. Feed inlet; 4. Positioning frame; 5. Limiting block; 6. Filter screen; 7. Support block; 8. Slag discharge pipe; 9. Slag discharge port; 10. Divider plate; 11. Drain pipe; 12. Guide pipe; 13. Material blocking plate; 14. Bolt; 15. Positioning shell; 16. Dual-head motor; 17. Cam; 18. Liquid storage tank; 19. Suction pump; 20. Suction pipe; 21. Discharge pipe; 22. Nozzle; 23. Drive motor; 24. Stirring plate; 25. Bottom block. Detailed Implementation

[0020] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0021] The terms "comprising" and "having," and any variations thereof, in the specification, claims, and drawings of this application are intended to cover without excluding other meanings. The words "a" or "an" do not exclude the presence of multiples. Unless otherwise stated, "multiple" means two or more (including two), and similarly, "multiple sets" means two or more (including two sets).

[0022] The directional terms appearing in the following description refer to the directions shown in the figures and are not intended to limit the specific structure of this application. For example, in the description of this application, terms such as "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "inner," "outer," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the figures. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0023] Furthermore, the descriptions of directions such as the X direction, Y direction, and Z direction used to explain the operation and construction of the components in this embodiment are not absolute but relative. Although these directions are appropriate when the components are in the positions shown in the figure, they should be interpreted differently when these positions change to correspond to the changes.

[0024] In the description of this application, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, "connection" or "linking" in mechanical structures can refer to a physical connection, such as a fixed connection, a detachable connection, or an integral connection. In addition to referring to a physical connection, "connection" or "linking" in circuit structures can also refer to an electrical connection or a signal connection. For example, it can be a direct connection, i.e., a physical connection, or an indirect connection through at least one intermediate component, as long as the circuit is connected. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0025] To facilitate understanding of the technical solutions in the embodiments of this application, the technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings.

[0026] This application provides an emulsion separation and regeneration device, including a housing 1. A sealing cover 2 is fitted on the top of the housing 1. A pair of feed inlets 3 are provided on the sealing cover 2. A positioning frame 4 is provided below the sealing cover 2. A pair of limiting blocks 5 are fixedly connected to the two side walls of the positioning frame 4. The top of the pair of limiting blocks 5 passes through the sealing cover 2. A filter screen 6 passes through the side wall of the positioning frame 4. A support block 7 is fixedly connected to the inner wall of the positioning frame 4. A slag discharge pipe 8 is fixedly connected to the side wall of the positioning frame 4. A slag discharge port 9 is provided on the side wall of the housing 1. A partition plate 10 is fixedly connected to the inner wall of the housing 1. A drain pipe 11 is fixedly connected to the partition plate 10. A solenoid valve is installed on the drain pipe 11. A transmission mechanism is provided above the sealing cover 2. A liquid guide pipe 12 is fixedly connected to the side wall of the housing 1. A valve is installed on the liquid guide pipe 12.

[0027] In the technical solution of this application embodiment, the filter screen 6 can be easily replaced by the material blocking plate 13 and the bolts 14. The right side of the positioning frame 4 is provided with the material blocking plate 13, and two pairs of bolts 14 pass through the material blocking plate 13. The outer wall of the positioning frame 4 is provided with threaded grooves that match the bolts 14.

[0028] In the technical solution of this application embodiment, the filter screen 6 can be driven to shake up and down by the transmission mechanism, which facilitates the discharge of impurities on the filter screen 6. The transmission mechanism includes a positioning shell 15, which is fixedly connected to the top of the sealing cover 2. A double-head motor 16 is fixedly connected to the inner wall of the positioning shell 15. The output shaft of the double-head motor 16 passes through the side wall of the positioning shell 15 and is fixedly connected to a cam 17. A liquid storage tank 18 and a liquid suction pump 19 are fixedly connected to the side wall of the box 1. A liquid suction pipe 20 and a liquid discharge pipe 21 are fixedly connected to the liquid suction pump 19. The other end of the liquid suction pipe 20 passes through the bottom of the liquid storage tank 18, and the other end of the liquid discharge pipe 21 passes through the side wall of the box 1. Several nozzles 22 are installed on the liquid discharge pipe 21.

[0029] In the technical solution of this application embodiment, the drive motor 23 can drive the stirring plate 24 to rotate, thereby stirring the emulsion and disinfectant, improving the fusion effect of the emulsion and disinfectant. The drive motor 23 is fixedly connected to the side wall of the box 1. The output shaft of the drive motor 23 passes through the side wall of the box 1 and is movably connected to the inner wall of the box 1. A pair of stirring plates 24 are fixedly connected to the output shaft of the drive motor 23. A pair of limiting blocks 5 are symmetrically arranged about the central axis of the positioning frame 4. A pair of bottom blocks 25 are fixedly connected to the bottom of the box 1. The pair of bottom blocks 25 are symmetrically arranged about the central axis of the box 1.

[0030] Working principle: During use, emulsion is added into the tank 1 through the feed inlet 3. The emulsion first falls onto the filter screen 6, where impurities in the used emulsion are filtered. The filtered impurities are discharged through the slag discharge pipe 8 and the slag discharge port 9. To improve the removal of impurities from the filter screen 6, the dual-head motor 16 is started. The dual-head motor 16 drives the cam 17 to rotate. The cam 17 drives the limit block 5 and the positioning frame 4 to move upward until the cam 17 resets. The limit block 5 and the positioning frame 4 then reset downward, thereby causing the positioning frame 4 and the filter screen 6 to vibrate up and down, facilitating the removal of impurities from the filter screen 6 and preventing impurity accumulation. The filtered emulsion falls onto the separator plate 10. At this time, the valve on the drain pipe 11 is activated to discharge the emulsion downward, and then the bactericide is introduced. Inside the storage tank 18, the suction pump 19 is activated. The suction pump 19 draws out the disinfectant from the storage tank 18 through the suction pipe 20 and discharges it evenly onto the emulsion below the box 1 through the outlet pipe 21 and the nozzle 22. Then, the drive motor 23 is activated, which drives the stirring plate 24 to rotate, thereby stirring the emulsion and disinfectant and increasing the contact area between the emulsion and the disinfectant. After disinfection, the valve on the guide pipe 12 is opened to discharge the emulsion. When the filter screen 6 needs to be replaced, the sealing cover 2 is moved upward to unscrew the bolt 14 and pull out the filter screen 6. The new filter screen 6 is then inserted into the positioning frame 4 and placed on the support block 7. Then, the baffle plate 13 is reinstalled on the positioning frame 4 through the bolt 14, thus completing the replacement of the filter screen 6.

[0031] Those skilled in the art will understand that although some embodiments herein include certain features included in other embodiments but not others, combinations of features from different embodiments are intended to be within the scope of this application and form different embodiments. For example, in the claims, any of the claimed embodiments can be used in any combination.

[0032] The above-described embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this application.

Claims

1. An emulsion separation and regeneration device, characterized in that, The enclosure includes a housing (1): a sealing cover (2) is fitted on the top of the housing (1), a pair of feed inlets (3) are provided on the sealing cover (2), and a positioning frame (4) is provided below the sealing cover (2). A pair of limiting blocks (5) are fixedly connected to the two side walls of the positioning frame (4), and the top of the pair of limiting blocks (5) penetrates the sealing cover (2). A filter screen (6) passes through the side wall of the positioning frame (4), and a support block (7) is fixedly connected to the inner wall of the positioning frame (4). A slag discharge pipe (8) is fixedly connected to the side wall of the positioning frame (4), a slag discharge port (9) is opened on the side wall of the box (1), and a partition plate (10) is fixedly connected to the inner wall of the box (1). A drain pipe (11) is fixedly connected to the partition plate (10), and a solenoid valve is installed on the drain pipe (11). A transmission mechanism is provided above the sealing cover (2). A liquid guide pipe (12) is fixedly connected to the side wall of the box (1), and a valve is installed on the liquid guide pipe (12).

2. The emulsion separation and regeneration device according to claim 1, characterized in that, A material blocking plate (13) is provided on the right side of the positioning frame (4), and two pairs of bolts (14) pass through the material blocking plate (13). A threaded groove matching the bolts (14) is opened on the outer wall of the positioning frame (4).

3. The emulsion separation and regeneration device according to claim 1, characterized in that, The transmission mechanism includes a positioning shell (15), which is fixedly connected to the top of the sealing cover (2), and a dual-head motor (16) is fixedly connected to the inner wall of the positioning shell (15). The output shaft of the dual-head motor (16) passes through the side wall of the positioning shell (15) and is fixedly connected to a cam (17).

4. The emulsion separation and regeneration device according to claim 1, characterized in that, A liquid storage tank (18) and a liquid suction pump (19) are fixedly connected to the side wall of the box (1). A suction pipe (20) and a liquid outlet pipe (21) are fixedly connected to the liquid suction pump (19). The other end of the suction pipe (20) penetrates the bottom of the liquid storage tank (18), and the other end of the liquid outlet pipe (21) penetrates the side wall of the box (1). Several nozzles (22) are installed on the liquid outlet pipe (21).

5. The emulsion separation and regeneration device according to claim 1, characterized in that, A drive motor (23) is fixedly connected to the side wall of the box (1). The output shaft of the drive motor (23) passes through the side wall of the box (1) and is movably connected to the inner wall of the box (1). A pair of stirring plates (24) are fixedly connected to the output shaft of the drive motor (23).

6. The emulsion separation and regeneration device according to claim 1, characterized in that, A pair of limiting blocks (5) are symmetrically arranged about the central axis of the positioning frame (4), and a pair of bottom blocks (25) are fixedly connected to the bottom of the box (1). The pair of bottom blocks (25) are symmetrically arranged about the central axis of the box (1).

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