Double-station gauze chip sewing folding machine

Abstract

The utility model relates to the technical field of automation equipment, in particular to a double-station gauze chip sewing folding machine which comprises a gauze supply mechanism, a processing assembly line, a chip supply mechanism, a sewing mechanism and a detection assembly line. The chip supply mechanism and the sewing mechanism are respectively arranged at the side part of the processing assembly line, and a carrying mechanism is arranged at the joint of the processing assembly line and the detection assembly line; the gauze supply mechanism is used for supplying gauze, the processing assembly line is used for processing the gauze, the chip supply mechanism is used for supplying chip cloth bags, and the sewing mechanism is used for sewing the chip cloth bags and the gauze into a whole. Compared with the prior art, the double-station gauze chip sewing folding machine is high in automation degree, quality instability caused by manual participation can be effectively avoided, the quality consistency of finished products is improved, and the production efficiency is improved.

Description

[Technical Field]

[0001] This utility model relates to the field of automation equipment technology, and in particular to a dual-station gauze chip sewing and folding machine. [Background Technology]

[0002] Current technologies for producing multi-layered woven fabrics with chips often require significant manual intervention to ensure a high degree of final product quality, resulting in low efficiency and difficulty in maintaining consistent processing quality. [Utility Model Content]

[0003] To overcome the above problems, this utility model proposes a dual-station gauze chip sewing and folding machine that can effectively solve the above problems.

[0004] The present invention provides a technical solution to solve the above-mentioned technical problems by providing a dual-station gauze chip sewing and folding machine, comprising a gauze supply mechanism, a processing line, a chip supply mechanism, a sewing mechanism, and a testing line. The gauze supply mechanism, the processing line, and the testing line are arranged in a row. The chip supply mechanism and the sewing mechanism are respectively located on the side of the processing line. A conveying mechanism is provided at the junction of the processing line and the testing line. The gauze supply mechanism is used to supply gauze, the processing line is used to process the gauze, the chip supply mechanism is used to supply chip fabric pouches, and the sewing mechanism is used to sew the chip fabric pouches and the gauze together.

[0005] Preferably, the processing line includes a first conveyor belt, on which a plurality of fixture base plates are evenly arranged. A flipping feeding component is provided at one end of the first conveyor belt. The flipping feeding component is used to take the block gauze from the gauze supply mechanism and flip it onto the fixture base plate. Above the first conveyor belt, in the direction of transmission, a first pressing station, a sewing station, a first folding station, a second folding station, a second pressing station, a folding detection station, and a recycling station are arranged in sequence. The conveying mechanism is located to the side of the folding detection station and the recycling station.

[0006] Preferably, the sewing mechanism is located on the side of the sewing station, the sewing station includes a sewing pressing cylinder, the lower end of the sewing pressing cylinder is connected to a sewing pressure plate, the sewing pressing cylinder drives the sewing pressure plate to press down to press the chip fabric package and the gauze together, and the sewing mechanism sews the chip fabric package and the gauze together.

[0007] Preferably, the first folding station includes a folding pressing cylinder, the lower end of which is connected to a folding pressing plate; the first folding station includes a folding lifting module, on which a folding lifting rod is connected, the folding lifting rod being located below the folding rod groove; the first folding station includes a folding lateral movement module, and both the folding pressing cylinder and the folding lifting module are connected to the folding lateral movement module.

[0008] Preferably, the chip supply mechanism includes two vibrating feeding trays, with a vision inspection component disposed above the vibrating feeding trays; a feeding robot is disposed between the two vibrating feeding trays, and a chip shaping station is disposed on one side of the feeding robot, the chip shaping station being used to correct the chip position within the chip package.

[0009] Preferably, the chip shaping station includes a shaping production line, on which multiple adsorption fixtures are evenly arranged, and the adsorption fixtures are used to adsorb chip packaging; the shaping production line has a preliminary positioning station, a chip magnetic adsorption station and a chip position verification station arranged sequentially in the flow direction.

[0010] Preferably, the preliminary positioning station includes a positioning cylinder and a positioning pusher, the positioning pusher and the positioning cylinder positioning the chip package from two vertical directions; the chip magnetic attraction station includes a positioning cylinder, the output end of which is provided with a positioning magnet, the positioning magnet being used to magnetically attract the chip, bringing the chip closer to the package side; the chip position verification station includes a liftable U-shaped correction plate.

[0011] Preferably, the sewing mechanism includes two parallel first sewing transverse modules, each first sewing transverse module is vertically connected to a second sewing transverse module, and the second sewing transverse module is connected to a sewing machine, for a total of two sewing machines.

[0012] Preferably, the inspection line includes a second conveyor belt, on which a chip inspection device and two metal inspection devices are sequentially arranged; a finished product unloading robot is provided at the end of the second conveyor belt, a belt tensioning machine is provided on one side of the finished product unloading robot, and a finished product unloading belt is provided on one side of the belt tensioning machine.

[0013] Preferably, the sewing press plate has a rectangular hole, and a first U-shaped hole is provided around the rectangular hole; the fixture base plate includes a support plate, and a second U-shaped hole matching the first U-shaped hole is provided on the support plate; three folding rod grooves are also evenly provided on the support plate.

[0014] Compared with existing technologies, the dual-station gauze chip sewing and folding machine of this utility model has a high degree of automation, which can effectively avoid quality instability caused by manual intervention, improve the consistency of finished product quality, and increase production efficiency. [Attached Image Description]

[0015] Figure 1 This is a first perspective view of the dual-station gauze chip sewing and folding machine of this utility model;

[0016] Figure 2 This is a second perspective view of the dual-station gauze chip sewing and folding machine of this utility model;

[0017] Figure 3 This is a perspective view of the chip supply mechanism of the dual-station gauze chip sewing and folding machine of this utility model;

[0018] Figure 4 This is a perspective view of the sewing mechanism of the dual-station gauze chip sewing and folding machine of this utility model;

[0019] Figure 5 for Figure 3 Enlarged view of point A in the middle;

[0020] Figure 6 This is a three-dimensional view of the processing production line of the dual-station gauze chip sewing and folding machine of this utility model;

[0021] Figure 7 A three-dimensional view of the testing production line of the dual-station gauze chip sewing and folding machine of this utility model;

[0022] Figure 8 This is a perspective view of the fixture base plate of the dual-station gauze chip sewing and folding machine of this utility model.

[0023] Figure 9 This is a perspective view of the sewing pressure plate of the dual-station gauze chip sewing and folding machine of this utility model.

Detailed Implementation Methods

[0024] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for illustrative purposes only and are not intended to limit the scope of this utility model.

[0025] It should be noted that in this embodiment of the invention, all directional indications (such as up, down, left, right, front, back, etc.) are limited to relative positions on the specified view, rather than absolute positions.

[0026] Furthermore, in this utility model, the use of terms such as "first," "second," etc., is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0027] Please see Figures 1 to 9 The present invention relates to a dual-station gauze chip sewing and folding machine, comprising a gauze supply mechanism 10, a processing line 20, a chip supply mechanism 30, a sewing mechanism 40, and a testing line 50. The gauze supply mechanism 10, the processing line 20, and the testing line 50 are arranged in a row. The chip supply mechanism 30 and the sewing mechanism 40 are respectively located on the side of the processing line 20. A conveying mechanism 60 is provided at the junction of the processing line 20 and the testing line 50.

[0028] The gauze supply mechanism 10 supplies gauze, the processing line 20 processes the gauze, the chip supply mechanism 30 supplies chip pouches, and the sewing mechanism 40 sews the chip pouches and gauze together. The chip pouch contains a cylindrical chip. The gauze is a 100mm*400mm rectangular double-layer gauze, which needs to be folded twice to form a 100mm*100mm specification.

[0029] The processing line 20 includes a first conveyor belt, on which a plurality of fixture base plates 70 are evenly arranged. One end of the first conveyor belt is provided with a flipping feeding component 21, which is used to take the block gauze from the gauze supply mechanism 10 and flip it onto the fixture base plate 70.

[0030] Above the first conveyor belt, in sequence according to the conveying direction, are a first pressing station 22, a sewing station 23, a first folding station 24, a second folding station 25, a second pressing station 26, a folding inspection station 27, and a recycling station 28. The conveying mechanism 60 is located to the side of the folding inspection station 27 and the recycling station 28. The conveying mechanism 60 is used to transport products that pass the inspection at the folding inspection station 27 to the inspection line 50, and to transport unqualified products to the recycling station 28 for recycling.

[0031] The first pressing station 22 and the second pressing station 26 have the same structure, both including a pressing cylinder. The lower end of the pressing cylinder is connected to a pressing plate. The pressing cylinder drives the pressing plate to press down the gauze and flatten the gauze.

[0032] The sewing mechanism 40 is located on the side of the sewing station 23. The sewing station 23 includes a sewing pressing cylinder 231, the lower end of which is connected to a sewing pressure plate 80. The sewing pressing cylinder 231 drives the sewing pressure plate 80 to press down and press the chip fabric package and gauze together. The sewing mechanism 40 sews the chip fabric package and gauze together. There are two sewing stations 23 to improve efficiency.

[0033] The sewing pressure plate 80 has a rectangular hole 81, and a first U-shaped hole 82 is provided around the rectangular hole 81. The rectangular hole 81 is used to avoid the chip position and prevent the chip from being crushed. The first U-shaped hole 82 is used for sewing needles.

[0034] The fixture base plate 70 includes a support plate 71, on which a second U-shaped hole 73 is provided that matches the first U-shaped hole 82.

[0035] The support plate 71 is also evenly provided with three folding rod grooves 72, which divide the support plate 71 into four equal parts.

[0036] The first folding station 24 includes a folding pressing cylinder 241, and the lower end of the folding pressing cylinder 241 is connected to a folding pressing plate 242.

[0037] The first folding station 24 includes a folding lifting module 244, on which a folding lifting rod 245 is connected, and the folding lifting rod 245 is located below the folding rod groove 72.

[0038] The first folding station 24 includes a folding lateral movement module 243, and the folding pressing cylinder 241 and the folding lifting module 244 are both connected to the folding lateral movement module 243.

[0039] During folding, the folding pressing cylinder 241 drives the folding pressing plate 242 to press down a part of the gauze, the folding lifting module 244 drives the folding lifting rod 245 to rise above the folding rod groove 72 and the folding pressing plate 242 and lift the gauze, the folding lateral movement module 243 drives the folding lifting rod 245 to move horizontally and fold the gauze to one side, and after folding is completed, the folding pressing plate 242 moves horizontally away from the gauze.

[0040] The folding inspection station 27 is used to inspect whether the folded gauze is qualified.

[0041] The recycling station 28 uses a stainless steel, top-opening box to reduce pollution.

[0042] The chip supply mechanism 30 includes two vibrating feeding trays 31. A vision inspection component 32 is arranged above the vibrating feeding trays 31. The vibrating feeding trays 31 are used for vibrating feeding of chip packages, and the vision inspection component 32 is used to detect whether the general orientation of the chip packages is consistent.

[0043] A feeding robot 33 is provided between the two vibrating feeding trays 31. A chip shaping station is provided on one side of the feeding robot 33. The chip shaping station is used to correct the position of the chip in the chip package.

[0044] The chip shaping station includes a shaping production line, on which multiple adsorption fixtures are evenly arranged, and the adsorption fixtures are used to adsorb chip packaging.

[0045] The forming production line is provided with a preliminary positioning station 34, a chip magnetic attraction station 35, and a chip position verification station 36 in sequence along the flow direction. The preliminary positioning station 34 is used to preliminarily position the chip packaging position, the chip magnetic attraction station 35 is used to magnetically attract the chip to one side, and the chip position verification station 36 is used to check whether the chip position is qualified.

[0046] The preliminary positioning station 34 includes a positioning cylinder and a positioning pusher, which position the chip package from two vertical directions.

[0047] The chip magnetic attraction station 35 includes a positioning cylinder, and a positioning magnet is provided at the output end of the positioning cylinder. The positioning magnet is used to magnetically attract the chip, bringing the chip close to the side of the fabric package. The chip here has a certain degree of magnetism.

[0048] The chip position verification station 36 includes a liftable U-shaped correction plate 361. If the U-shaped correction plate 361 does not press down on the chip, it is a qualified product.

[0049] One end of the shaping production line is equipped with a chip cloth bag loading and adsorption arm 37, which is used to adsorb and transport the chip cloth bag onto the fixture base plate 70 of the processing production line 20.

[0050] The sewing mechanism 40 includes two parallel first sewing transverse modules 41, each first sewing transverse module 41 is vertically connected to a second sewing transverse module 42, and the second sewing transverse module 42 is connected to a sewing machine 43, for a total of two sewing machines 43, in order to improve sewing efficiency.

[0051] The testing line 50 includes a second conveyor belt, on which a chip testing device 51 and two metal testing devices 52 are sequentially arranged. The chip testing device 51 is used to detect whether the chip is good or bad, and the metal testing devices 52 are used to detect whether metal is mixed in.

[0052] The end of the second conveyor belt is provided with a finished product unloading robot 53, and a belt bundling machine 54 is provided on one side of the finished product unloading robot 53. A finished product unloading belt 55 is provided on one side of the belt bundling machine 54. The belt bundling machine 54 is used to bundle a certain number of stacked gauze finished products into one piece.

[0053] Compared with existing technologies, the dual-station gauze chip sewing and folding machine of this utility model has a high degree of automation, which can effectively avoid quality instability caused by manual intervention, improve the consistency of finished product quality, and increase production efficiency.

[0054] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. Any modifications, equivalent substitutions and improvements made within the concept of the present utility model should be included within the patent protection scope of the present utility model.

Claims

1. A dual-station gauze chip sewing and folding machine, characterized in that, It includes a gauze supply mechanism, a processing line, a chip supply mechanism, a sewing mechanism, and a testing line. The gauze supply mechanism, the processing line, and the testing line are arranged in a row. The chip supply mechanism and the sewing mechanism are respectively located on the side of the processing line. A conveying mechanism is provided at the junction of the processing line and the testing line. The gauze supply mechanism is used to supply gauze, the processing line is used to process gauze, the chip supply mechanism is used to supply chip fabric bags, and the sewing mechanism is used to sew the chip fabric bags and gauze together. The processing line includes a first conveyor belt with multiple fixture base plates evenly arranged on it. A flipping feeding component is provided at one end of the first conveyor belt. The flipping feeding component is used to take the block gauze from the gauze supply mechanism and flip it onto the fixture base plate. Above the first conveyor belt, in the direction of transmission, there are arranged a first pressing station, a sewing station, a first folding station, a second folding station, a second pressing station, a folding detection station, and a recycling station. The conveying mechanism is located to the side of the folding detection station and the recycling station. The chip supply mechanism includes two vibrating feeding trays, with a vision inspection component above each vibrating feeding tray; a feeding robot is positioned between the two vibrating feeding trays, and a chip shaping station is located on one side of the feeding robot, which is used to correct the position of the chips within the chip package. The chip shaping station includes a shaping production line, on which multiple adsorption fixtures are evenly arranged, and the adsorption fixtures are used to adsorb chip packaging; the shaping production line has a preliminary positioning station, a chip magnetic adsorption station and a chip position verification station arranged sequentially in the flow direction; The preliminary positioning station includes a positioning cylinder and a positioning pusher, which position the chip package from two perpendicular directions; the chip magnetic attraction station includes a positioning cylinder with a positioning magnet at its output end, which is used to magnetically attract the chip and bring it closer to the package; the chip position verification station includes a liftable U-shaped calibration plate. The inspection production line includes a second conveyor belt, on which a chip inspection device and two metal inspection devices are sequentially arranged; at the end of the second conveyor belt is a finished product unloading robot, and on one side of the finished product unloading robot is a belt tensioning machine, and on one side of the belt tensioning machine is a finished product unloading belt.

2. The dual-station gauze chip sewing and folding machine as described in claim 1, characterized in that, The sewing mechanism is located on the side of the sewing station. The sewing station includes a sewing pressing cylinder. The lower end of the sewing pressing cylinder is connected to a sewing pressure plate. The sewing pressing cylinder drives the sewing pressure plate to press down and press the chip fabric package and gauze together. The sewing mechanism sews the chip fabric package and gauze together.

3. The dual-station gauze chip sewing and folding machine as described in claim 1, characterized in that, The first folding station includes a folding pressing cylinder, the lower end of which is connected to a folding pressing plate; the first folding station includes a folding lifting module, on which a folding lifting rod is connected, the folding lifting rod being located below the folding rod groove; the first folding station includes a folding lateral movement module, and both the folding pressing cylinder and the folding lifting module are connected to the folding lateral movement module.

4. The dual-station gauze chip sewing and folding machine as described in claim 1, characterized in that, The sewing mechanism includes two parallel first sewing transverse modules, each of which is vertically connected to a second sewing transverse module. A sewing machine is connected to the second sewing transverse module, for a total of two sewing machines.

5. The dual-station gauze chip sewing and folding machine as described in claim 2, characterized in that, The sewing press plate has a rectangular hole, and a first U-shaped hole is arranged around the rectangular hole; the fixture base plate includes a support plate, and a second U-shaped hole matching the first U-shaped hole is provided on the support plate; three folding rod grooves are also evenly arranged on the support plate.

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