Filler-free double-shaft multi-dimensional vibroflotation device for hydraulic filling of sand foundation

Abstract

The utility model is suitable for the technical field of hydraulic fill sand foundation vibroflotation, and provides a filler-free double-shaft multi-dimensional vibroflotation device for a hydraulic fill sand foundation, which comprises a mounting frame, the vibrating rods are symmetrically arranged on the mounting frame; the vibrating head is arranged on the vibrating rod and is used for carrying out vibroflotation operation on the hydraulic reclamation sand foundation; and the exhaust mechanism is assembled on the vibration rod and is used for exhausting during sand liquefaction. According to the filler-free double-shaft multi-dimensional vibroflotation device for the hydraulic filling sand foundation, filler-free double-station vibroflotation operation can be conducted on the hydraulic filling sand foundation, and the overall vibroflotation operation efficiency is effectively improved.

Description

Technical Field

[0001] This utility model belongs to the field of vibratory compaction technology for dredged sandy soil foundations, and particularly relates to a biaxial multidimensional vibratory compaction device for dredged sandy soil foundations without filler. Background Technology

[0002] Hydraulic filling is an engineering method that uses hydraulic machinery to agitate mud and sand into slurry, which is then pumped through pipelines to the reclamation area for dehydration and consolidation. It is widely used in land reclamation, coastal protection, land reclamation, and island building. To improve the density and compaction of dredged sand foundations, appropriate vibratory compaction devices are required. However, traditional vibratory compaction devices are often single-axis vibratory compaction devices with low efficiency. Utility Model Content

[0003] This invention provides a fill-free biaxial multidimensional vibratory compaction device for dredged sandy soil foundations, aiming to solve the problem of low vibratory compaction efficiency of some currently used vibratory compaction devices mentioned in the background art.

[0004] To solve the above problems, this utility model is implemented as follows: a fillerless biaxial multidimensional vibratory compaction device for dredged sandy soil foundation, comprising: a mounting frame; vibratory rods symmetrically arranged on the mounting frame; a vibratory head arranged on the vibratory rod, the vibratory head being used for vibratory compaction of the dredged sandy soil foundation; and an exhaust mechanism assembled on the vibratory rod, the exhaust mechanism being used for venting air when the sand liquefies.

[0005] Preferably, the exhaust mechanism includes: an air compressor mounted on one side of the vibrating rod; two connecting pipes disposed on the air compressor, the two connecting pipes respectively communicating with the central channels on the two vibrating rods, and the spiral exhaust hole on the vibrating rod communicating with the central channels.

[0006] Preferably, the air compressor includes an intake pipe, which is disposed on the air compressor. A filter box is disposed on the intake pipe, and multiple filter screens are disposed inside the filter box. The filter screens are used to filter impurities in the air drawn into the air compressor. A cleaning mechanism is disposed between the filter box and the multiple filter screens, and the cleaning mechanism is used to clean the dust filtered on the filter screens.

[0007] Preferably, the cleaning mechanism includes: a mounting shaft rotatably mounted on a plurality of filter screens; a plurality of cleaning brushes fixedly mounted on the mounting shaft, the plurality of cleaning brushes respectively contacting both sides of the plurality of filter screens; and a drive mechanism assembled between the filter box and the mounting shaft, the drive mechanism being used to drive the plurality of cleaning brushes to rotate.

[0008] Preferably, the drive mechanism includes: a servo motor fixedly mounted on the outer wall of one side of the filter box; a connecting shaft rotatably mounted on the filter box, wherein the output shaft of the servo motor is connected to one end of the connecting shaft via a coupling, and both the connecting shaft and the mounting shaft are fixedly fitted with bevel gears, the two bevel gears meshing with each other.

[0009] Preferably, the filter box is provided with a cleaning mechanism, which is used to clean the dust removed from the filter screen by the cleaning brush. The cleaning mechanism includes: a horizontal pipe fixedly installed on one side of the outer wall of the filter box; multiple collection pipes fixedly installed on the filter box, all of which are connected to the horizontal pipe and are located on both sides of the multiple filter screens; a discharge hood fixedly installed on the filter box, with a bent pipe connected to it and connected to the horizontal pipe; and a diversion mechanism assembled between the discharge hood and the connecting shaft, which is used to divert the cleaned dust to the outside of the filter box.

[0010] Preferably, the flow guiding mechanism includes: a rotating shaft rotatably mounted on the discharge hood, a plurality of fan blades fixedly mounted on the rotating shaft, the plurality of fan blades being located inside the discharge hood; and two synchronous pulleys respectively fixedly sleeved on the rotating shaft and the connecting shaft, with synchronous belts sleeved on the two synchronous pulleys.

[0011] Preferably, the mounting frame is provided with a lifting rope for hoisting the vibrating rod and the vibrating head.

[0012] Compared with related technologies, the biaxial multidimensional vibratory compaction device for fill-free sandy soil foundations provided by this utility model has the following beneficial effects:

[0013] Compared with existing technologies, the biaxial multidimensional vibratory compaction device for dredged sandy soil foundations provided in this solution can perform non-filled dual-station vibratory compaction operations on dredged sandy soil foundations, effectively improving the overall vibratory compaction efficiency. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the main structure of a non-filled biaxial multidimensional vibratory compaction device for dredged sandy soil foundation provided by this utility model;

[0015] Figure 2 This is a schematic diagram of the front sectional view of the present invention;

[0016] Figure 3 for Figure 2 An enlarged structural diagram of part A shown in the figure;

[0017] Figure 4This is a three-dimensional structural diagram of the filter screen and mounting shaft in this utility model.

[0018] Reference numerals: 1. Mounting bracket; 2. Vibrating rod; 3. Vibrating head; 4. Air compressor; 5. Connecting pipe; 6. Inlet pipe; 7. Filter box; 8. Filter screen; 9. Mounting shaft; 10. Cleaning brush; 11. Servo motor; 12. Connecting shaft; 13. Bevel gear; 14. Horizontal pipe; 15. Collection pipe; 16. Discharge hood; 17. Bend; 18. Rotating shaft; 19. Fan blade; 20. Synchronous pulley; 21. Synchronous belt; 22. Lifting rope. Detailed Implementation

[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to limit the application; the terms "comprising" and "having," and any variations thereof, in the specification, claims, and foregoing drawings of this application are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification, claims, or foregoing drawings of this application are used to distinguish different objects, not to describe a particular order; the terms "inner," "outer," "left," and "right" indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.

[0020] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0021] This utility model provides a fillerless biaxial multidimensional vibratory compaction device for dredged sandy soil foundations, such as... Figure 1-4 As shown, the biaxial multidimensional vibratory compaction device for dredged sandy soil foundation includes: a mounting frame 1; vibratory rods 2 symmetrically arranged on the mounting frame 1; a vibratory head 3 arranged on the vibratory rods 2, the vibratory head 3 being used to perform vibratory compaction on the dredged sandy soil foundation; and an exhaust mechanism assembled on the vibratory rods 2, the exhaust mechanism being used to exhaust air when the sand liquefies.

[0022] In this embodiment, the vibratory head 3 uses a 316L stainless steel shell and has a built-in double eccentric block differential frequency vibrator (vertical 30Hz / horizontal 8Hz). The vibratory head 3 is equipped with a salinity sensor and a pH probe. The data monitored by the salinity sensor and pH probe are transmitted to the ground control console via a waterproof cable. When vibrating the filled sand foundation, the mounting frame 1 is connected to the corresponding crawler crane. The crawler crane lifts the vibratory rod 2 and the vibratory head 3. By inserting the vibratory rod 2 and the vibratory head 3 into the filled sand foundation, the filled sand is vibrated. During the vibratory compaction process, the liquefied sand can be vented in real time through the exhaust mechanism. Through the vibratory compaction operation, the relative density of the filled sand can be increased from 55% to over 72%. The overall structure adopts a corrosion-resistant structural design, which extends the service life of the device by three times in coastal environments with a chloride ion content >5%. Compared with traditional single-axis vibratory compaction equipment, it effectively improves the overall vibratory compaction efficiency.

[0023] In a further preferred embodiment of the present invention, the exhaust mechanism includes: an air compressor 4 mounted on one side of the vibrating rod 2; two connecting pipes 5 disposed on the air compressor 4, the two connecting pipes 5 respectively communicating with the central channels on the two vibrating rods 2, and the spiral exhaust hole on the vibrating rod 2 communicating with the central channels.

[0024] In this embodiment, when vibratory compaction is performed, the air compressor 4 is started. The cooperation between the spiral exhaust hole and the central channel on the connecting pipe 5 and the vibrating rod 2 enables timely and effective exhaust when the sand liquefies, preventing the accumulation of gas from affecting the vibratory compaction effect. This further improves the vibratory compaction quality and efficiency of the dredged sand foundation. At the same time, the design of the spiral exhaust hole also helps to increase the exhaust area and improve the exhaust efficiency.

[0025] In a further preferred embodiment of this utility model, the air compressor 4 includes an intake pipe 6, which is disposed on the air compressor 4. A filter box 7 is disposed on the intake pipe 6, and a plurality of filter screens 8 are disposed inside the filter box 7. The filter screens 8 are used to filter impurities in the air drawn into the air compressor 4. A cleaning mechanism is disposed between the filter box 7 and the plurality of filter screens 8, which is used to clean the dust filtered on the filter screens 8.

[0026] In this embodiment, when the air compressor 4 is in use, by setting up the filter box 7 and the filter screen 8, impurities in the air entering the air compressor 4 are effectively filtered, protecting the normal operation of the air compressor 4 and extending its service life. At the same time, the cleaning mechanism ensures that the filter screen 8 can be kept clean, ensuring the durability of the filtration effect and further improving the operating efficiency and reliability of the entire exhaust mechanism.

[0027] In a further preferred embodiment of the present invention, the cleaning mechanism includes: a mounting shaft 9 rotatably mounted on a plurality of filter screens 8; a plurality of cleaning brushes 10 fixedly mounted on the mounting shaft 9, wherein the plurality of cleaning brushes 10 respectively contact both sides of the plurality of filter screens 8; and a driving mechanism assembled between the filter box 7 and the mounting shaft 9, wherein the driving mechanism is used to drive the plurality of cleaning brushes 10 to rotate.

[0028] In this embodiment, when it is necessary to clean the impurities adhering to the filter screen 8, the two control valves on the air inlet pipe 6 are closed. The two control valves are located on both sides of the filter box 7, respectively. The drive mechanism drives the mounting shaft 9 and the cleaning brush 10 to rotate, thereby realizing the automatic cleaning of dust on the filter screen 8 and ensuring the cleanliness and filtration performance of the filter screen 8.

[0029] In a further preferred embodiment of the present invention, the driving mechanism includes: a servo motor 11 fixedly installed on the outer wall of one side of the filter box 7; a connecting shaft 12 rotatably installed on the filter box 7, wherein the output shaft of the servo motor 11 is connected to one end of the connecting shaft 12 through a coupling, and both the connecting shaft 12 and the mounting shaft 9 are fixedly fitted with bevel gears 13, and the two bevel gears 13 mesh with each other.

[0030] In this embodiment, when using the drive mechanism, the servo motor 11 is started by the controller to drive the connecting shaft 12 to rotate. When the servo motor 11 drives the connecting shaft 12 to rotate, the mounting shaft 9 will also rotate due to the meshing action of the bevel gear 13, thereby driving the cleaning brush 10 to clean the filter screen 8, ensuring the cleanliness and filtration performance of the filter screen 8.

[0031] In a further preferred embodiment of this utility model, the filter box 7 is provided with a cleaning mechanism, which is used to clean the dust removed from the filter screen 8 by the cleaning brush 10. The cleaning mechanism includes: a horizontal pipe 14 fixedly installed on one side of the outer wall of the filter box 7; a plurality of collection pipes 15 fixedly installed on the filter box 7, all of which are connected to the horizontal pipe 14 and are respectively located on both sides of the filter screen 8; a discharge cover 16 fixedly installed on the filter box 7, with a bent pipe 17 connected to the discharge cover 16 and connected to the horizontal pipe 14; and a diversion mechanism assembled between the discharge cover 16 and the connecting shaft 12, which is used to divert the cleaned dust to the outside of the filter box 7.

[0032] In this embodiment, when the cleaning brush 10 cleans the dust filtered on the filter screen 8, the rotation of the connecting shaft 12 will activate the diversion mechanism. The diversion mechanism creates a negative pressure inside the discharge hood 16. The dust cleaned by the cleaning brush 10 from the filter screen 8 is discharged from the filter box 7 through the cooperation of the collection pipe 15, the horizontal pipe 14, the discharge hood 16, and the bent pipe 17. This realizes the automatic collection and discharge of the dust cleaned by the cleaning brush 10 from the filter screen 8, thereby preventing dust from accumulating in the filter box 7. When cleaning the filter screen 8, the control valve on the bent pipe 17 needs to be opened. When cleaning is not required, the control valve on the bent pipe 17 needs to be closed.

[0033] In a further preferred embodiment of the present invention, the flow guiding mechanism includes: a rotating shaft 18 rotatably mounted on the discharge hood 16, a plurality of fan blades 19 fixedly mounted on the rotating shaft 18, the plurality of fan blades 19 being located inside the discharge hood 16; two synchronous pulleys 20 respectively fixedly sleeved on the rotating shaft 18 and the connecting shaft 12, and a synchronous belt 21 sleeved on the two synchronous pulleys 20.

[0034] In this embodiment, the power transmission between the connecting shaft 12 and the rotating shaft 18 is realized through the cooperation of the synchronous pulley 20 and the synchronous belt 21. When the connecting shaft 12 rotates, the synchronous belt 21 will drive the synchronous pulley 20 and the rotating shaft 18 to rotate together, thereby driving the fan blade 19 to rotate. The rotating fan blade 19 generates airflow to draw dust out from the filter box 7.

[0035] In a further preferred embodiment of the present invention, a sling 22 is provided on the mounting frame 1, and the sling 22 is used to sling the vibrating rod 2 and the vibrating head 3.

[0036] In this embodiment, the mounting frame 1 and the corresponding crawler crane are easily connected by the lifting rope 22, thereby facilitating the lifting operation of the vibrating rod 2 and the vibrating head 3.

[0037] In summary, compared with related technologies, this device enables unfilled dual-station vibratory compaction of dredged sandy soil foundations, effectively improving the overall efficiency of vibratory compaction operations.

[0038] It should be understood, in the several embodiments provided in this application, that the disclosed apparatus may be implemented in other ways.

[0039] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Although this utility model has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add, delete, or otherwise adjust the features of the various embodiments of this utility model according to the circumstances without conflict or creative effort, thereby obtaining different technical solutions that do not fundamentally depart from the concept of this utility model. These technical solutions are also within the scope of protection of this utility model.

Claims

1. A biaxial multidimensional vibratory compaction device for fill-free sandy soil foundations, characterized in that, include: Mounting bracket (1); Vibration rods (2) are symmetrically arranged on the mounting frame (1); The vibrating head (3) is installed on the vibrating rod (2) and is used to perform vibratory compaction on the dredged sandy soil foundation; An exhaust mechanism is mounted on the vibrating rod (2) for venting when the sand liquefies.

2. The biaxial multidimensional vibratory compaction device for fill-free sandy soil foundation as described in claim 1, characterized in that, The exhaust mechanism includes: An air compressor (4) is mounted on one side of the vibrating rod (2); Two connecting pipes (5) are installed on the air compressor (4). The two connecting pipes (5) are respectively connected to the central channels on the two vibrating rods (2), and the spiral exhaust holes on the vibrating rods (2) are connected to the central channels.

3. The biaxial multidimensional vibratory compaction device for fill-free sandy soil foundation as described in claim 2, characterized in that, The air compressor (4) includes an intake pipe (6), which is installed on the air compressor (4). A filter box (7) is installed on the intake pipe (6), and multiple filter screens (8) are installed inside the filter box (7). The filter screens (8) are used to filter impurities in the air drawn by the air compressor (4). A cleaning mechanism is provided between the filter box (7) and the multiple filter screens (8) to clean the dust filtered on the filter screens (8).

4. The biaxial multidimensional vibratory compaction device for fill-free sandy soil foundation as described in claim 3, characterized in that, The cleaning mechanism includes: Rotate the mounting shaft (9) mounted on the plurality of said filters (8); Multiple cleaning brushes (10) are fixedly installed on the mounting shaft (9), and the multiple cleaning brushes (10) respectively contact the two sides of the multiple filter screens (8); A drive mechanism is assembled between the filter box (7) and the mounting shaft (9) for driving the plurality of cleaning brushes (10) to rotate.

5. The biaxial multidimensional vibratory compaction device for fill-free sandy soil foundation as described in claim 4, characterized in that, The drive mechanism includes: A servo motor (11) is fixedly installed on the outer wall of one side of the filter box (7); Rotate the connecting shaft (12) mounted on the filter box (7). The output shaft of the servo motor (11) is connected to one end of the connecting shaft (12) through a coupling. Both the connecting shaft (12) and the mounting shaft (9) are fixedly fitted with bevel gears (13), and the two bevel gears (13) mesh with each other.

6. The biaxial multidimensional vibratory compaction device for fill-free sandy soil foundation as described in claim 5, characterized in that, The filter box (7) is provided with a cleaning mechanism, which is used to clean the dust that the cleaning brush (10) has removed from the filter screen (8). The cleaning mechanism includes: A horizontal pipe (14) is fixedly installed on the outer wall of one side of the filter box (7); Multiple collection pipes (15) are fixedly installed on the filter box (7). All of the multiple collection pipes (15) are connected to the horizontal pipe (14), and the multiple collection pipes (15) are respectively located on both sides of the multiple filter screens (8). A discharge hood (16) is fixedly installed on the filter box (7). A bend (17) is connected to the discharge hood (16), and the bend (17) and the horizontal pipe (14) are connected in communication. A diversion mechanism is installed between the discharge hood (16) and the connecting shaft (12) to divert the cleaned dust to the outside of the filter box (7).

7. The biaxial multidimensional vibratory compaction device for fill-free sandy soil foundation as described in claim 6, characterized in that, The drainage mechanism includes: Rotate the shaft (18) mounted on the discharge cover (16), and fix a plurality of fan blades (19) on the shaft (18), with the plurality of fan blades (19) located inside the discharge cover (16); Two synchronous pulleys (20) are respectively fixedly sleeved on the rotating shaft (18) and the connecting shaft (12), and a synchronous belt (21) is sleeved on the two synchronous pulleys (20).

8. The biaxial multidimensional vibratory compaction device for fill-free sandy soil foundation as described in claim 1, characterized in that, The mounting frame (1) is equipped with a sling (22), which is used to sling the vibrating rod (2) and the vibrating head (3).

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