Convex rib PVC spiral pipe

By incorporating a multi-layered structure and inner wall coating within the PVC spiral pipe, combined with support ribs and a sealing design, the problems of pressure resistance and microbial growth in the PVC spiral pipe are solved, resulting in improved strength, reduced noise, and enhanced water purification.

CN224261109UActive Publication Date: 2026-05-19JIANGSU QIANWEI NEW MATERIALS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU QIANWEI NEW MATERIALS CO LTD
Filing Date
2025-07-08
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

Existing PVC spiral pipes have weak resistance to external pressure, are prone to deformation and cracking, and are susceptible to microbial growth on the inner wall of the pipes, leading to water pollution.

Method used

The spiral tube body is composed of a crack-resistant outer layer, an inner layer, an antibacterial layer, and a noise-reducing layer from the outside to the inside. The inner layer is filled with sound-absorbing material. Radial and transverse support ribs are set between the outer and inner layers. The inner wall is coated with a nano-titanium dioxide photocatalytic coating and uses silver ion antibacterial agent material. The pipe interface improves the connection sealing performance through the design of sealing rings and docking grooves.

Benefits of technology

It improves resistance to external pressure, reduces noise, inhibits microbial growth, reduces water flow resistance and scale buildup, and enhances connection sealing performance.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224261109U_ABST
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Abstract

The utility model discloses a convex rib PVC (polyvinyl chloride) spiral pipe, which relates to the technical field of spiral pipes, and comprises a spiral pipe body, the end part of the spiral pipe body is fixedly connected with a butt joint mechanism, the spiral pipe body comprises an anti-crack outer layer, and the spiral pipe body is sequentially provided with the anti-crack outer layer, an inner layer, an antibacterial layer and a noise reduction layer from outside to inside. By arranging the radial supporting ribs and the transverse supporting ribs, the external pressure resistance can be improved, the hollow layer is filled with a sound absorption material, noise is reduced, the antibacterial layer is made of a PVC material added with a silver ion antibacterial agent, the inner wall of the antibacterial layer is coated with a thick nanometer titanium dioxide photocatalytic coating, microorganism breeding on the inner wall of the pipeline is inhibited, organic pollutants are decomposed, and the pipeline is protected from being damaged. The noise reduction layer is made of rubber materials and absorbs vibration noise generated by water flow impact, the spiral grooves are formed in the inner ring face of the noise reduction layer, the spiral grooves and the spiral convex ribs form a three-dimensional flow guide network, water flow resistance can be reduced, and the incrustation attachment probability is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of spiral pipe technology, and in particular to a PVC spiral pipe with raised ribs. Background Technology

[0002] PVC spiral wound pipe, also known as PVC steel wire spiral reinforced pipe, is a type of pipe made of rigid polyvinyl chloride with embedded spiral steel wires to improve its strength and pressure resistance.

[0003] For example, CN206145285U discloses a novel high-polymer PVC spiral pipe, which includes a pipe body. The inner wall of the pipe body is provided with spiral protrusions. The thickness of the spiral protrusions is three centimeters, and the spiral distance between the spiral protrusions is ten centimeters. The pipe body includes a bottom anti-corrosion layer, an anti-aging layer wrapped on the outer surface of the anti-corrosion layer, an anti-deformation layer wrapped on the outer surface of the anti-aging layer, and thirty equilateral triangular steels and thirty inverted triangular steels arranged in a ring array within the anti-deformation layer.

[0004] In existing technologies, spiral pipes have weak resistance to external pressure, especially the double-walled hollow structure. When buried, they are easily deformed and cracked due to soil pressure, vehicle rolling, or foundation settlement. At the same time, there are dead corners in the inner wall of the pipe, which are prone to the growth of bacteria, mold and other microorganisms due to the humid environment, leading to water pollution. Utility Model Content

[0005] The purpose of this utility model is to solve the problems of existing spiral pipes having weak resistance to external pressure, being prone to deformation and cracking, and having dead corners in the inner wall of the pipe that easily breed bacteria, mold and other microorganisms, leading to water pollution. Therefore, a ribbed PVC spiral pipe is proposed.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a ribbed PVC spiral pipe, comprising a spiral pipe body, a docking mechanism fixedly connected to the end of the spiral pipe body, the spiral pipe body comprising a crack-resistant outer layer, an inner layer compositely connected to the inner side of the crack-resistant outer layer, a hollow layer provided between the crack-resistant outer layer and the inner layer, radial support ribs provided inside the hollow layer, transverse support ribs fixedly connected between adjacent radial support ribs, the transverse support ribs being arranged in a uniform annular array with the center line of the radial support ribs as the axis, an antibacterial layer compositely connected to the inner side of the inner layer, and a noise reduction layer compositely connected to the inner side of the antibacterial layer.

[0007] Preferably, the inner ring surface of the noise reduction layer has a spiral groove, and a spiral rib is installed inside the spiral groove.

[0008] Preferably, the spiral rib has a spiral steel wire inside.

[0009] Preferably, the docking mechanism includes a first pair of interfaces and a second pair of interfaces, one end of the first pair of interfaces is fixedly connected to one end of the spiral tube body, and the other end of the spiral tube body is fixedly connected to one end of the second pair of interfaces.

[0010] Preferably, the other end of the first pair of interfaces has a mating groove, and the other end of the second pair of interfaces is inserted into the mating groove.

[0011] Preferably, a first sealing ring is fixedly connected to the outer surface of the second pair of interfaces, the outer surface of the first sealing ring is provided with barbs, and a second sealing ring is fixedly connected to the inner annular surface of the second pair of interfaces.

[0012] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0013] 1. In this utility model, the spiral pipe body is provided with an anti-crack outer layer, an inner layer, an antibacterial layer, and a noise reduction layer from the outside to the inside. The radial support ribs and transverse support ribs can improve the resistance to external pressure. The hollow layer is filled with sound-absorbing material to reduce noise. The antibacterial layer is made of PVC material with added silver ion antibacterial agent. The inner wall is coated with a thick nano titanium dioxide photocatalytic coating to inhibit the growth of microorganisms on the inner wall of the pipe and decompose organic pollutants. The noise reduction layer is made of rubber material to absorb the vibration noise generated by the water flow impact. The inner ring surface of the noise reduction layer has spiral grooves, which form a three-dimensional flow guiding network with the spiral ribs, which can reduce water flow resistance and reduce the probability of scale adhesion.

[0014] 2. In this utility model, the second pair of interfaces is fixed by inserting and connecting the mating groove. The second sealing ring on the inner side of the second pair of interfaces is a soft rubber ring, which provides a sealing effect. The first sealing ring on the outer side is a hard rubber ring, which provides auxiliary fixation. At the same time, multiple barbs are provided on the outer surface of the first sealing ring, which are opposite to the direction of pipe insertion. The first sealing ring will bite the inner wall of the mating groove, and prevent the pipe from being pulled out excessively through mechanical locking, thereby improving the connection sealing effect. Attached Figure Description

[0015] Figure 1 A three-dimensional structural diagram of a ribbed PVC spiral pipe is provided for this utility model;

[0016] Figure 2 This utility model provides a schematic diagram of the first side cross-sectional planar structure of a ribbed PVC spiral pipe;

[0017] Figure 3 This utility model provides a schematic diagram of the second side cross-sectional plane structure of a ribbed PVC spiral pipe;

[0018] Figure 4 This utility model provides a schematic diagram of the disassembly structure of a PVC spiral pipe with raised ribs.

[0019] Legend: 1. Spiral tube body; 11. Crack-resistant outer layer; 12. Inner layer; 13. Antibacterial layer; 14. Noise reduction layer; 15. Radial support rib; 16. Transverse support rib; 17. Spiral rib; 18. Spiral steel wire; 19. Spiral groove; 110. Hollow layer; 2. Docking mechanism; 21. First mating interface; 22. Docking groove; 23. Barb; 24. First sealing ring; 25. Second mating interface; 26. Second sealing ring. Detailed Implementation

[0020] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0021] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0022] Example 1: As Figures 1-4 As shown, this utility model provides a ribbed PVC spiral pipe, including a spiral pipe body 1. A docking mechanism 2 is fixedly connected to the end of the spiral pipe body 1. The spiral pipe body 1 includes a crack-resistant outer layer 11. An inner layer 12 is compositely connected to the inner side of the crack-resistant outer layer 11. A hollow layer 110 is formed between the crack-resistant outer layer 11 and the inner layer 12. Radial support ribs 15 are provided inside the hollow layer 110. Transverse support ribs 16 are fixedly connected between adjacent radial support ribs 15. The transverse support ribs 16 are arranged in a uniform ring array with the center line of the radial support ribs 15 as the axis. An antibacterial layer 13 is compositely connected to the inner side of the inner layer 12. A noise reduction layer 14 is compositely connected to the inner side of the antibacterial layer 13. A spiral groove 19 is formed on the inner ring surface of the noise reduction layer 14. Spiral ribs 17 are installed inside the spiral groove 19. Spiral steel wires 18 are provided inside the spiral ribs 17.

[0023] The spiral tube body 1 is provided with a crack-resistant outer layer 11, an inner layer 12, an antibacterial layer 13, and a noise-reducing layer 14 sequentially from the outside to the inside. A hollow layer 110 is provided between the crack-resistant outer layer 11 and the inner layer 12. Radial support ribs 15 are added inside the hollow layer 110, and adjacent radial support ribs 15 are connected by transverse support ribs 16. The hollow layer 110 is filled with sound-absorbing material, which is polyurethane foam, to improve the resistance to external pressure and reduce noise. The crack-resistant outer layer 11 is made of toughened PVC material and its outer surface is microstructured. The rough surface increases the contact area and improves interlayer adhesion. The inner layer 12 is made of ultra-high molecular weight polyethylene, and the antibacterial layer 13 is made of PVC material with added silver ion antibacterial agent. The inner wall is coated with a thick nano titanium dioxide photocatalytic coating to inhibit the growth of microorganisms on the inner wall of the pipe and decompose organic pollutants. The noise reduction layer 14 is made of rubber material to absorb the vibration noise generated by the water flow impact. The inner ring surface of the noise reduction layer 14 has a spiral groove 19, which forms a three-dimensional flow guiding network with the spiral rib 17, which can reduce water flow resistance and reduce the probability of scale adhesion.

[0024] Example 2: Figure 1 and Figure 2 As shown, the docking mechanism 2 includes a first pair of interfaces 21 and a second pair of interfaces 25. One end of the first pair of interfaces 21 is fixedly connected to one end of the spiral tube body 1, and the other end of the spiral tube body 1 is fixedly connected to one end of the second pair of interfaces 25. The other end of the first pair of interfaces 21 is provided with a docking groove 22, and the other end of the second pair of interfaces 25 is inserted into the inside of the docking groove 22. A first sealing ring 24 is fixedly connected to the outer surface of the second pair of interfaces 25. The outer surface of the first sealing ring 24 is provided with barbs 23, and a second sealing ring 26 is fixedly connected to the inner annular surface of the second pair of interfaces 25.

[0025] The overall effect of this embodiment is that a first pair of interfaces 21 and a second pair of interfaces 25 are respectively provided at both ends of the spiral tube body 1. A mating groove 22 is opened at one end of the first pair of interfaces 21 for insertion and fixation with the second pair of interfaces 25. A second sealing ring 26 is installed on the inner ring surface of the second pair of interfaces 25, and a first sealing ring 24 is installed on the outer surface of the second pair of interfaces 25. The inner second sealing ring 26 is a soft rubber ring to provide a sealing effect, and the outer first sealing ring 24 is a hard rubber ring for auxiliary fixation. At the same time, multiple barbs 23 are provided on the outer surface of the first sealing ring 24, with the direction opposite to the tube insertion direction. The first sealing ring 24 will bite the inner wall of the mating groove 22, and prevent the tube from being pulled out excessively through mechanical locking, thereby improving the connection sealing effect.

[0026] The device's usage and working principle: The spiral tube body 1 is sequentially arranged from the outside to the inside as follows: an anti-crack outer layer 11, an inner layer 12, an antibacterial layer 13, and a noise reduction layer 14. The radial support ribs 15 and transverse support ribs 16 enhance its resistance to external pressure. The hollow layer 110 is filled with sound-absorbing material, specifically polyurethane foam, which reduces noise. The anti-crack outer layer 11 is made of toughened PVC material, the inner layer 12 is made of ultra-high molecular weight polyethylene material, and the antibacterial layer 13 is made of PVC material with added silver ion antibacterial agents. The inner wall is coated with a thick layer of nano-titanium dioxide. The photocatalytic coating and noise reduction layer 14 are made of rubber material to absorb the vibration noise generated by the water flow impact. The inner ring surface of the noise reduction layer 14 has a spiral groove 19, which forms a three-dimensional flow guiding network with the spiral ribs 17. A docking groove 22 is opened at one end of the first pair of interfaces 21 for insertion and fixation with the second pair of interfaces 25. A second sealing ring 26 is installed on the inner ring surface of the second pair of interfaces 25, and a first sealing ring 24 is installed on the outer surface of the second pair of interfaces 25. The inner second sealing ring 26 is a soft rubber ring to provide a sealing effect, and the outer first sealing ring 24 is a hard rubber ring for auxiliary fixation.

[0027] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A ribbed PVC spiral pipe, characterized in that: The spiral tube body (1) is fixedly connected to the end of the spiral tube body (1) with a docking mechanism (2). The spiral tube body (1) includes a crack-resistant outer layer (11). An inner layer (12) is compositely connected to the inner side of the crack-resistant outer layer (11). A hollow layer (110) is provided between the crack-resistant outer layer (11) and the inner layer (12). Radial support ribs (15) are provided inside the hollow layer (110). A transverse support rib (16) is fixedly connected between adjacent radial support ribs (15). The transverse support ribs (16) are arranged in a uniform ring array with the center line of the radial support ribs (15) as the axis. An antibacterial layer (13) is compositely connected to the inner side of the inner layer (12). A noise reduction layer (14) is compositely connected to the inner side of the antibacterial layer (13).

2. The ribbed PVC spiral pipe according to claim 1, characterized in that: The inner ring surface of the noise reduction layer (14) is provided with a spiral groove (19), and a spiral rib (17) is installed inside the spiral groove (19).

3. The ribbed PVC spiral pipe according to claim 2, characterized in that: The spiral rib (17) is provided with a spiral steel wire (18) inside.

4. The ribbed PVC spiral pipe according to claim 1, characterized in that: The docking mechanism (2) includes a first pair of interfaces (21) and a second pair of interfaces (25). One end of the first pair of interfaces (21) is fixedly connected to one end of the spiral tube body (1), and the other end of the spiral tube body (1) is fixedly connected to one end of the second pair of interfaces (25).

5. A ribbed PVC spiral pipe according to claim 4, characterized in that: The other end of the first pair of interfaces (21) is provided with a docking groove (22), and the other end of the second pair of interfaces (25) is inserted into the docking groove (22).

6. A ribbed PVC spiral pipe according to claim 4, characterized in that: The outer surface of the second pair of interfaces (25) is fixedly connected to a first sealing ring (24), the outer surface of the first sealing ring (24) is provided with barbs (23), and the inner ring surface of the second pair of interfaces (25) is fixedly connected to a second sealing ring (26).