Tube diameter error measuring device for polytetrafluoroethylene tube processing

Abstract

The utility model provides a polytetrafluoroethylene tube processing pipe diameter error measuring device, which relates to the technical field of pipe diameter error measurement and comprises a laser diameter measuring instrument, a control panel is mounted on the surface of the laser diameter measuring instrument, and a laser emission port is arranged on the inner wall of the laser diameter measuring instrument. Guide rollers are installed on the two sides of the surface of the laser diameter measuring instrument respectively, a cleaning device is arranged on one side of the surface of the laser diameter measuring instrument, the cleaning device conducts foreign matter cleaning treatment on the surface of the polytetrafluoroethylene pipe through a brush plate, the cleaning device comprises a mounting frame, and the mounting frame is fixedly connected with the surface of the laser diameter measuring instrument. According to the utility model, when a laser diameter measuring instrument is used for measuring the diameter error of a polytetrafluoroethylene pipe, the surface of the pipe fitting can be ensured to be clean and tidy, and foreign matters and dust are not easy to adhere to influence the irradiation of laser, so that the accuracy and the reliability of a measuring result are ensured.

Description

Technical Field

[0001] This utility model relates to the field of pipe diameter error measurement technology, and in particular to a device for measuring the pipe diameter error in polytetrafluoroethylene pipe processing. Background Technology

[0002] Polytetrafluoroethylene (PTFE) pipe is a common high-performance plastic pipe with many excellent physical and chemical properties. During its production and processing, in order to ensure the quality standards of the finished pipe fittings, the pipe diameter is measured to improve quality.

[0003] Traditionally, when using laser diameter gauges to measure pipe diameter, the measurement principle is mainly based on laser scanning or optical shadowing. The outer diameter of the pipe is calculated through the interaction between the laser beam and the pipe being measured. During measurement, the pipe is pushed to the laser diameter gauge position by guide rollers, and then the laser is irradiated for measurement. However, in actual use, it has been found that sometimes, during the processing of PTFE pipes, some dust, impurities, and other foreign objects adhere to the surface, which affects the normal radiation of the laser. This results in the measured pipe data being less accurate and reliable, affecting subsequent normal processing and use. Utility Model Content

[0004] The technical problem this invention aims to solve is that sometimes during the processing of polytetrafluoroethylene (PTFE) tubes, some dust, impurities, and other foreign matter adhere to their surface, which affects the normal radiation of the laser and results in inaccurate and unreliable measurement and calculation data for the tubes, thus affecting subsequent normal processing and use.

[0005] The technical solution adopted by this utility model to solve its technical problem is: a device for measuring the diameter error of polytetrafluoroethylene (PTFE) pipe processing, including a laser diameter gauge. The surface of the laser diameter gauge is equipped with a control panel, the inner wall of the laser diameter gauge is provided with a laser emission port, guide rollers are respectively installed on both sides of the surface of the laser diameter gauge, and a cleaning device is provided on one side of the surface of the laser diameter gauge, wherein the cleaning device uses a brush plate to clean foreign objects from the surface of the PTFE pipe.

[0006] The effect achieved by the above components is as follows: when measuring the error of the pipe diameter during the processing of polytetrafluoroethylene pipe, first operate the control panel of the laser diameter measuring instrument to set the measurement standard, then insert the pipe from one side of the cleaning device and slide it in the inner wall of the guide roller. At this time, the cleaning device will be activated to remove foreign objects and impurities from the surface of the pipe. Then the pipe will be inserted into the interior, and then the laser emission port will emit a detection laser to calculate and detect the pipe diameter.

[0007] Preferably, the cleaning device includes a mounting frame, wherein the mounting frame is fixedly connected to the surface of the laser diameter gauge, and two mounting rods are rotatably disposed through the surface of the mounting frame, wherein a brush plate is fixedly connected to one end of the mounting rod, and a stabilizing rod is fixedly connected to the surface of the brush plate, wherein the stabilizing rod is rotatably disposed through the surface of the mounting frame, a servo motor is disposed on the surface of the mounting frame, and a rotating shaft is mounted on the surface of the mounting frame, wherein meshing gears are fixedly connected to the arc surface of one mounting rod, and sprockets are disposed on the arc surface of the other mounting rod and the rotating shaft, and a chain is mounted on the surface of both sprockets.

[0008] The effect achieved by the above components is that when using a laser diameter gauge to measure the error of the diameter of polytetrafluoroethylene pipes, the surface of the pipe can be kept clean and tidy, and foreign matter and dust are not easily attached, which would affect the laser irradiation, thereby ensuring the accuracy and reliability of the measurement results.

[0009] Preferably, an assembly frame is provided on the side of the mounting frame closest to the laser diameter gauge, wherein a reinforcing plate is fixedly connected to the inner wall of the assembly frame.

[0010] The effect achieved by the above components is as follows: through the installation of the mounting bracket and the rubber reinforcing plate, stubborn foreign objects on the arc surface of the pipe are removed by sliding friction, and the mounting plate can shield the impurities removed by the brush plate to prevent excessive splashing and secondary adhesion.

[0011] Preferably, a mounting plate is fixedly connected to the side of the mounting frame away from the laser diameter gauge, wherein a reinforcing ring is fixedly connected to the inner wall of the mounting plate.

[0012] The effect achieved by the above components is that, through the mounting plate and the reinforcing ring made of sponge material, the arc surface of the pipe can slide and rub against the reinforcing ring when the pipe passes through the mounting plate, thereby pre-cleaning the impurities on the surface of the pipe.

[0013] Preferably, the surface of the mounting frame is fixedly connected to two stabilizing plates, wherein the stabilizing plates and the chain are slidably connected through each other.

[0014] The effect achieved by the above components is that, through the setting of the stabilizing plate, the chain can more stably mesh with the sprocket when it is running and rotating, and it is not easy to loosen and disengage.

[0015] Preferably, the bottom of the mounting frame is provided with a connecting component, which facilitates the assembly and disassembly of the mounting frame and the laser diameter measuring instrument.

[0016] The effect achieved by the above components is that the mounting bracket can be assembled and used more conveniently and quickly, thereby enabling better inspection and maintenance of the device's components.

[0017] Preferably, the connecting assembly includes two triangular plates, which are respectively connected and fixed to both ends of the mounting frame, and mounting holes are respectively opened around the surface of the triangular plates, wherein bolts are provided through the inner wall of the mounting holes, and the bolts are connected and fixed to the surface of the laser diameter measuring instrument.

[0018] The effect achieved by the above components is as follows: when the mounting bracket is installed on the surface of the laser diameter gauge, the triangular plates fixedly connected at both ends of the mounting bracket are first brought into contact with one side of the laser diameter gauge surface, and then three bolts are inserted into the three mounting holes on the surface of the triangular plates. Finally, the bolts are threadedly connected and fixed to the surface of the laser diameter gauge. At this time, the cleaning device can be used more conveniently and quickly, and the components of the cleaning device can be easily inspected and maintained, ensuring the normal use of the cleaning device.

[0019] Preferably, positioning plates are inserted into the four arc surfaces of the two triangular plates, and the positioning plates are fixedly connected to the surface of the laser diameter measuring instrument.

[0020] The effect achieved by the above components is that, by setting up the positioning plate, the triangular plate can be positioned and fixed more quickly and accurately when it comes into contact with the surface of the laser diameter gauge, thus improving the convenience of using the connecting components.

[0021] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0022] When using a laser diameter gauge to measure the error of the diameter of polytetrafluoroethylene (PTFE) pipes, this invention ensures that the surface of the pipe is clean and tidy, and that foreign matter or dust does not adhere to it, thus affecting the laser irradiation and guaranteeing the accuracy and reliability of the measurement results. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the structure of this utility model;

[0024] Figure 2 This is an exploded view of the cleaning device of this utility model;

[0025] Figure 3 This is a structural schematic diagram of the mounting bracket location of this utility model;

[0026] Figure 4 This is a schematic diagram of the structure of the connecting component of this utility model.

[0027] Legend: 1. Laser diameter gauge; 2. Control panel; 3. Laser emission port; 4. Cleaning device; 41. Mounting bracket; 42. Mounting rod; 43. Brush plate; 44. Stabilizing rod; 45. Servo motor; 46. Shaft; 47. Gear; 48. Sprocket; 49. Chain; 410. Stabilizing plate; 411. Assembly bracket; 412. Reinforcing plate; 413. Mounting plate; 414. Reinforcing ring; 5. Connecting assembly; 51. Triangular plate; 52. Mounting hole; 53. Bolt; 54. Positioning plate; 6. Guide roller. Detailed Implementation

[0028] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0029] In the accompanying drawings of this embodiment, the same or similar reference numerals correspond to the same or similar components. In the description of this utility model, it should be understood that if terms such as "upper," "lower," "left," and "right" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe positional relationships in the drawings are only for illustrative purposes and should not be construed as limiting this utility model. For those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances.

[0030] The implementation of this utility model will be described in detail below with reference to specific embodiments.

[0031] In this embodiment:

[0032] Reference Figure 1-4 The following is a preferred embodiment of the present invention.

[0033] Figure 1 and Figure 2 The device shown is a measuring device for measuring the diameter error of polytetrafluoroethylene (PTFE) pipes, including a laser diameter gauge 1, a control panel 2 mounted on the surface of the laser diameter gauge 1, a laser emission port 3 provided on the inner wall of the laser diameter gauge 1, guide rollers 6 mounted on both sides of the surface of the laser diameter gauge 1, a cleaning device 4 provided on one side of the surface of the laser diameter gauge 1, wherein the cleaning device 4 uses a brush plate 43 to clean foreign objects from the surface of the PTFE pipe, and a connecting component 5 is provided at the bottom of the mounting frame 41.

[0034] Figure 1 , Figure 2 and Figure 3The cleaning device 4 shown includes a mounting frame 41, which is fixedly connected to the surface of the laser diameter gauge 1. Two mounting rods rotatably pass through the surface of the mounting frame 41. A brush plate 43 is fixedly connected to one end of each mounting rod 42, and a stabilizing rod 44 is fixedly connected to the surface of the brush plate 43. The stabilizing rod 44 rotatably passes through the surface of the mounting frame 41. A servo motor 45 is mounted on the surface of the mounting frame 41, and a rotating shaft 46 is mounted on the surface of the mounting frame 41. Meshing gears 47 are fixedly connected to the arc surface of one mounting rod 42, and sprockets 48 are mounted on the arc surface of the other mounting rod 42 and the rotating shaft 46. A chain 49 is mounted on the surface of both sprockets 48. When measuring the diameter error of a polytetrafluoroethylene (PTFE) pipe during processing, the control panel 2 of the laser diameter gauge 1 is first operated to measure the... The standard is set, and then the pipe is inserted into the inner wall of the mounting frame 41 and slides in the inner wall of the guide roller 6. At this time, the servo motor 45 on the mounting frame 41 will start running. Because the mounting rods 42 on the two brush plates 43 are connected by the meshing of the gear 47 and the meshing of the sprocket 48 and chain 49, the two mounting rods 42 on the mounting frame 41 will rotate in opposite directions, so that the bristles of the brush plate 43 slide and rub on the arc surface of the pipe, removing foreign objects and impurities from the surface of the pipe. Then the pipe will be inserted into the interior, and the laser emission port 3 will emit a detection laser to calculate and detect the pipe diameter. At this time, when using the laser diameter measuring instrument 1 to measure the error of the PTFE pipe diameter, it can be ensured that the surface of the pipe is clean and tidy, and it is not easy for foreign objects and dust to adhere, affecting the laser irradiation, thereby ensuring the accuracy and reliability of the measurement results.

[0035] Figure 1 , Figure 2 and Figure 3 The mounting bracket 41 shown has an assembly frame 411 on the side of its surface closest to the laser diameter gauge 1. A reinforcing plate 412 is fixedly connected to the inner wall of the assembly frame 411. The assembly frame 411 and the rubber reinforcing plate 412 allow for the removal of stubborn foreign matter from the arc surface of the pipe fitting through sliding friction. The assembly plate also shields the impurities removed by the brush plate 43, preventing excessive splashing and secondary adhesion. A mounting plate 413 is fixedly connected to the side of the mounting bracket 41 away from the laser diameter gauge 1. The inner wall of the mounting plate 413... A reinforcing ring 414 is fixedly connected. The mounting plate 413 and the sponge material reinforcing ring 414 are set so that when the pipe passes through the mounting plate 413, its arc surface can slide and rub against the reinforcing ring 414, thereby pre-cleaning the impurities on the surface of the pipe. Two stabilizing plates 410 are fixedly connected to the surface of the mounting bracket 41. The stabilizing plates 410 are slidably connected to the chain 49. The setting of the stabilizing plates 410 makes the chain 49 more stably engaged with the sprocket 48 when it is running and rotating, and it is not easy to loosen and disengage.

[0036] Figure 1 , Figure 3 and Figure 4 The connecting assembly 5 shown includes two triangular plates 51, which are respectively connected and fixed to both ends of the mounting bracket 41. Mounting holes 52 are respectively opened around the perimeter of the surface of the triangular plates 51, and bolts 53 are inserted through the inner walls of the mounting holes 52. The bolts 53 are connected and fixed to the surface of the laser diameter gauge 1. When the mounting bracket 41 is installed on the surface of the laser diameter gauge 1, firstly, the triangular plates 51 fixedly connected to both ends of the mounting bracket 41 are brought into contact with one side of the surface of the laser diameter gauge 1. Then, three bolts 53 are respectively inserted into the three mounting holes 52 on the surface of the triangular plates 51. Finally, the bolts 53 are threadedly connected and fixed to the surface of the laser diameter gauge 1. This makes the cleaning device 4 more convenient and faster to use, and facilitates the inspection and maintenance of the components of the cleaning device 4, ensuring its normal operation.

[0037] Figure 1 , Figure 3 and Figure 4 Positioning plates 54 are inserted into the four arc surfaces of the two triangular plates 51 shown. The positioning plates 54 are connected and fixed to the surface of the laser diameter measuring instrument 1. By setting the positioning plates 54, the triangular plates 51 can be positioned and fixed more quickly and accurately when they are in contact with the surface of the laser diameter measuring instrument 1, which improves the convenience of using the connecting component 5.

[0038] Working principle: When measuring the diameter error of PTFE tubes during processing, firstly, operate the control panel 2 of the laser diameter measuring instrument 1 to set the measurement standard. Then, insert the tube into the inner wall of the mounting frame 41 and slide it in the inner wall of the guide roller 6. At this time, the servo motor 45 (SGM7J type) on the mounting frame 41 will start running. Because the mounting rods 42 on the two brush plates 43 are connected by the meshing of gears 47 and the meshing of sprockets 48 and chains 49, the two mounting rods 42 on the mounting frame 41 will rotate in opposite directions, causing the bristles of the brush plates 43 to slide and rub against the arc surface of the tube, removing foreign matter and impurities from the surface of the tube. Then, the tube will be inserted into the interior, and the laser emission port 3 will emit a detection laser to calculate and detect the tube diameter. When using the laser diameter measuring instrument 1 to measure the diameter error of PTFE tubes, it can ensure that the surface of the tube is clean and tidy, and that foreign matter and dust are not easily attached, which would affect the laser irradiation, thus ensuring the accuracy and reliability of the measurement results.

[0039] When mounting bracket 41 is installed on the surface of laser diameter measuring instrument 1, firstly, the triangular plates 51 fixedly connected at both ends of mounting bracket 41 are respectively brought into contact with one side surface of laser diameter measuring instrument 1. Then, three bolts 53 are respectively inserted into the three mounting holes 52 on the surface of triangular plates 51. Finally, the bolts 53 are threadedly connected and fixed to the surface of laser diameter measuring instrument 1. At this time, the cleaning device 4 can be used more conveniently and quickly, and the components of the cleaning device 4 can be easily inspected and maintained, ensuring the normal use of the cleaning device 4.

[0040] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A device for measuring the diameter error of polytetrafluoroethylene (PTFE) pipes, comprising a laser diameter gauge (1), characterized in that: The laser diameter measuring instrument (1) is equipped with a control panel (2) on its surface. The inner wall of the laser diameter measuring instrument (1) is provided with a laser emission port (3). Guide rollers (6) are respectively installed on both sides of the surface of the laser diameter measuring instrument (1). A cleaning device (4) is provided on one side of the surface of the laser diameter measuring instrument (1). The cleaning device (4) uses a brush plate (43) to clean foreign objects from the surface of the polytetrafluoroethylene pipe.

2. The device for measuring the diameter error of polytetrafluoroethylene pipe processing according to claim 1, characterized in that: The cleaning device (4) includes a mounting frame (41), wherein the mounting frame (41) is fixedly connected to the surface of the laser diameter measuring instrument (1), and two mounting rods (42) are rotatably arranged through the surface of the mounting frame (41), wherein a brush plate (43) is fixedly connected to one end of the mounting rod (42), and a stabilizing rod (44) is fixedly connected to the surface of the brush plate (43), wherein the stabilizing rod (44) is rotatably arranged through the surface of the mounting frame (41), a servo motor (45) is arranged on the surface of the mounting frame (41), and a rotating shaft (46) is mounted on the surface of the mounting frame (41), wherein the rotating shaft (46) and the arc surface of one mounting rod (42) are respectively fixedly connected to meshing gears (47), and the other mounting rod (42) and the arc surface of the rotating shaft (46) are respectively provided with sprockets (48), and a chain (49) is mounted on the surface of the two sprockets (48).

3. The device for measuring the diameter error in polytetrafluoroethylene (PTFE) pipe processing according to claim 2, characterized in that: The mounting bracket (41) has an assembly frame (411) on the side of its surface closest to the laser diameter gauge (1), and the inner wall of the assembly frame (411) is fixedly connected with a reinforcing plate (412).

4. The device for measuring the diameter error in polytetrafluoroethylene (PTFE) pipe processing according to claim 2, characterized in that: A mounting plate (413) is fixedly connected to the side of the mounting bracket (41) away from the laser diameter gauge (1), wherein a reinforcing ring (414) is fixedly connected to the inner wall of the mounting plate (413).

5. The device for measuring the diameter error in polytetrafluoroethylene (PTFE) pipe processing according to claim 2, characterized in that: The mounting bracket (41) has two stabilizing plates (410) fixedly connected to its surface, wherein the stabilizing plates (410) and the chain (49) are slidably connected through each other.

6. The device for measuring the diameter error in polytetrafluoroethylene (PTFE) pipe processing according to claim 2, characterized in that: The bottom of the mounting bracket (41) is provided with a connecting component (5), which facilitates the assembly and disassembly of the mounting bracket (41) and the laser diameter measuring instrument (1).

7. The device for measuring the diameter error in polytetrafluoroethylene (PTFE) pipe processing according to claim 6, characterized in that: The connecting component (5) includes two triangular plates (51), which are respectively connected and fixed to both ends of the mounting bracket (41), and mounting holes (52) are respectively opened around the surface of the triangular plates (51). Bolts (53) are provided through the inner wall of the mounting holes (52), and the bolts (53) are connected and fixed to the surface of the laser diameter measuring instrument (1).

8. The device for measuring the diameter error in polytetrafluoroethylene (PTFE) pipe processing according to claim 7, characterized in that: Positioning plates (54) are inserted into the four arc surfaces of the two triangular plates (51), and the positioning plates (54) are fixedly connected to the surface of the laser diameter measuring instrument (1).

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