Inductance module and power supply module integrated device

Abstract

The utility model relates to the technical field of electronic circuits, and discloses an inductance module and power supply module integrated device which comprises a shell, a heat dissipation unit, a circuit board, an inductance assembly, a control circuit and a power supply assembly, and the shell is made of metal materials. According to the inductance module and power module integrated device, through the collaborative design of the metal shell and the heat dissipation screens at the two ends, an efficient heat dissipation air channel is formed while electromagnetic shielding is achieved, and the overall heat dissipation efficiency is improved by more than 30% in combination with the bottom heat dissipation fins and a multi-stage heat dissipation structure of the heat dissipation unit; the inductance component adopts a high-magnetic-conductivity magnetic core and a wound inductance coil, so that the magnetic energy conversion efficiency is improved by 15%, and a multi-power scene is adapted; the power supply assembly integrates a rectification circuit, a filter circuit and a voltage stabilizing circuit, the output ripple coefficient is lower than 1%, and the voltage stability is improved by 20%; the control circuit dynamically regulates and controls the inductor and the power supply module, so that the system power factor reaches more than 0.95, and the standby power consumption is reduced by 30%.

Description

Technical Field

[0001] This utility model relates to the field of electronic circuit technology, specifically to an integrated device for an inductor module and a power supply module. Background Technology

[0002] In modern electronic devices, inductor modules and power supply modules are two important components. Inductor modules are often used for filtering, energy storage, and choking, while power supply modules are responsible for providing a stable and reliable power supply to the entire device.

[0003] In traditional electronic devices, inductor modules and power supply modules are usually independent components, a design approach with several drawbacks. First, independently located inductor and power supply modules increase circuit board space, resulting in a less compact overall device layout and hindering miniaturization. Second, the long connection lines between them are more susceptible to electromagnetic interference, affecting device performance and stability. Furthermore, separate design and manufacturing increase production costs and management complexity.

[0004] Therefore, it is necessary to propose an integrated device for inductor modules and power supply modules. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides an integrated device for inductor modules and power supply modules, which has the advantages of small space occupation, low susceptibility to electromagnetic interference, and low cost, thus solving the problems mentioned in the background technology.

[0006] This utility model provides the following technical solution: an integrated device for inductor and power modules, including a housing, a heat dissipation unit, a circuit board, an inductor assembly, a control circuit, and a power supply assembly. The housing is made of metal and has good shielding performance, effectively reducing the impact of external electromagnetic interference on the internal components of the device. Heat dissipation screens are provided at both ends of the housing. The circuit board is located inside the housing. The inductor assembly, control circuit, and power supply assembly are all located on the upper surface of the circuit board. The inductor assembly and power supply assembly are connected through circuits on the circuit board. A heat dissipation unit is provided at one end of the circuit board and is located inside the housing. A top cover is fixedly connected to the top of the housing, and heat dissipation fins are fixedly connected to the inner bottom of the housing. The lower surface of the circuit board abuts against the top of the heat dissipation fins.

[0007] Preferably, the inductor assembly includes at least one magnetic core, the surface of which is wound with an inductor coil, and the magnetic core is made of a high permeability material.

[0008] Preferably, the power supply component includes a rectifier circuit, a filter circuit, and a voltage regulator circuit. The rectifier circuit is used to convert the input AC power into DC power, the filter circuit is used to filter out ripple in the DC power, and the voltage regulator circuit is used to stabilize the output voltage.

[0009] Preferably, the control circuit is connected to the inductor component and the power supply component, and is used to control the operating state of the inductor component and the power supply component.

[0010] Preferably, a connection terminal is fixedly mounted on the surface of the housing, and the connection terminal adopts a standard cathode pin socket.

[0011] Preferably, the side of the housing is provided with a threaded hole, and a limit screw is inserted into the internal thread of the threaded hole. Both ends of the heat dissipation unit are provided with slots, and the slots are matched with the model and specifications of the limit screws.

[0012] Preferably, the inner bottom of the housing is fixedly connected to an internally threaded post, the top end of the internally threaded post is threadedly connected to a threaded mounting post, a washer and a spring are movably sleeved on the surface of the threaded mounting post, a slot is opened on the edge of the circuit board, the threaded mounting post is snapped into the inside of the slot, the bottom end of the washer abuts against the upper surface of the circuit board, the bottom end of the spring fits against the upper surface of the washer, and the top end of the spring abuts against the top end of the threaded mounting post.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] This integrated inductor and power module unit, through the coordinated design of a metal casing and end heat sinks, achieves electromagnetic shielding while forming a highly efficient heat dissipation channel. Combined with the multi-stage heat dissipation structure of the bottom heat sink fins and heat dissipation unit, the overall heat dissipation efficiency is improved by more than 30%. The inductor component uses a high-permeability magnetic core and wound inductor coil, improving magnetic energy conversion efficiency by 15% and adapting to multiple power scenarios. The power component integrates rectifier circuits, filter circuits, and voltage regulator circuits, with an output ripple coefficient of less than 1% and a 20% improvement in voltage stability. The control circuit dynamically adjusts the inductor and power module, achieving a system power factor of over 0.95 and reducing standby power consumption by 30%. Standardized connection terminals enable plug-and-play functionality, improving assembly efficiency by 40%. The rigid fixing structure of limit screws and slots controls the installation tolerance of the heat dissipation unit to ±0.2mm. The spring-washer buffer mechanism compensates for ±1.5mm deformation of the circuit board, ensuring continuous contact of the heat sink fins and improving heat conduction efficiency by 25%. This integrated unit combines high-efficiency heat dissipation, electromagnetic compatibility, modular expansion, and high stability, making it suitable for precision electronic systems such as industrial power supplies and communication equipment. Attached Figure Description

[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the overall structure of the device of this utility model;

[0017] Figure 2 This is a schematic diagram of the internal structure of the housing of this utility model;

[0018] Figure 3 This is a schematic diagram of the heat sink fin structure of this utility model;

[0019] Figure 4 This is a schematic diagram of the circuit board structure of this utility model;

[0020] Figure 5 This is a schematic diagram of the heat dissipation unit structure of this utility model.

[0021] The attached diagram lists the components represented by each number as follows:

[0022] 100. Housing; 101. Top cover; 102. Heat dissipation screen; 103. Limit screw; 104. Threaded hole; 105. Connecting terminal; 106. Internally threaded post; 107. Heat dissipation fins;

[0023] 200. Cooling unit; 201. Slot;

[0024] 300. Circuit board; 301. Slot;

[0025] 400. Threaded mounting post; 401. Washer; 402. Spring;

[0026] 500. Inductor assembly; 501. Magnetic core; 502. Inductor coil;

[0027] 600. Control circuit;

[0028] 700. Power supply components; 701. Rectifier circuit; 702. Filter circuit; 703. Voltage regulator circuit. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Reference Figures 1-5 As shown, the integrated inductor module and power supply module device includes a housing 100, a heat dissipation unit 200, a circuit board 300, an inductor assembly 500, a control circuit 600, and a power supply assembly 700. The housing 100 is made of metal and has good shielding performance, which can effectively reduce the influence of external electromagnetic interference on the internal components of the device. Heat dissipation screens 102 are provided at both ends of the housing 100. The circuit board 300 is located inside the housing 100. The inductor assembly 500, the control circuit 600, and the power supply assembly 700 are all located on the upper surface of the circuit board 300. The inductor assembly 500 and the power supply assembly 700 are connected through the circuit on the circuit board 300. A heat dissipation unit 200 is provided at one end of the circuit board 300 and is located inside the housing 100. A top cover 101 is fixedly connected to the top of the housing 100, and heat dissipation fins 107 are fixedly connected to the inner bottom of the housing 100. The lower surface of the circuit board 300 abuts against the top of the heat dissipation fins 107. The metal casing 100, in conjunction with the heat dissipation screens 102 at both ends, achieves electromagnetic shielding while forming an efficient airflow channel. Combined with the synergistic effect of the bottom heat dissipation fins 107 and the heat dissipation unit 200, overall heat dissipation efficiency is significantly improved. The integrated layout of the inductor assembly 500, power supply assembly 700, and control circuit 600 reduces wiring losses, improves energy conversion efficiency, and the integrated structure reduces installation complexity, making it suitable for high-density power systems.

[0031] Further preferably, the inductor assembly 500 includes at least one magnetic core 501, with an inductor coil 502 wound around its surface. The magnetic core 501 is made of a high-permeability material. This high-permeability magnetic core 501, combined with the inductor coil 502, effectively improves the magnetic energy conversion efficiency of the inductor assembly 500 and reduces hysteresis and eddy current losses. Simultaneously, the modular inductor assembly 500 allows for easy adjustment of the number of magnetic cores 501 as needed, flexibly adapting to power systems of different power levels.

[0032] More preferably, the power supply component 700 includes a rectifier circuit 701, a filter circuit 702, and a voltage regulator circuit 703. The rectifier circuit 701 converts the input AC power into DC power, the filter circuit 702 filters out ripple in the DC power, and the voltage regulator circuit 703 stabilizes the output voltage. The integrated design of the three-stage circuits—rectifier circuit 701, filter circuit 702, and voltage regulator circuit 703—enables the power supply component 700 to have a wide input voltage adaptability, reduces the ripple coefficient of the output DC power to below 1%, and improves voltage stability by more than 20%, making it particularly suitable for the power supply needs of precision electronic equipment.

[0033] More preferably, the control circuit 600 is connected to the inductor component 500 and the power supply component 700, and is used to control the operating state of the inductor component 500 and the power supply component 700. The dynamic regulation of the inductor component 500 and the power supply component 700 by the control circuit 600 can realize overvoltage / overcurrent protection and load adaptive adjustment, improve the system power factor to above 0.95, and reduce standby power consumption by up to 30%, significantly improving energy utilization efficiency.

[0034] Preferably, a connection terminal 105 is fixedly mounted on the surface of the housing 100, and the connection terminal 105 adopts a standard cathode pin socket. The design of the connection terminal 105 with a standardized cathode pin socket supports plug-and-play installation, is compatible with mainstream industrial interface standards, reduces cable soldering processes, improves assembly efficiency by more than 40%, and has a mating life of more than 5,000 cycles.

[0035] In a further preferred embodiment, the side of the housing 100 is provided with a threaded hole 104, and a limit screw 103 is inserted into the internal thread of the threaded hole 104. Both ends of the heat dissipation unit 200 are provided with slots 201, the slots 201 matching the specifications of the limit screws 103. Through the mating structure of the limit screws 103 and the threaded holes 104 of the slots 201, the heat dissipation unit 200 can be quickly positioned and rigidly fixed, preventing displacement deviations caused by vibration. This design allows the installation tolerance of the heat dissipation unit 200 to be controlled within ±0.2mm, ensuring airflow guidance accuracy and reducing the heat dissipation efficiency fluctuation rate by 15%.

[0036] In a further preferred embodiment, an internally threaded post 106 is fixedly connected to the inner bottom of the housing 100. A threaded mounting post 400 is threadedly connected to the top of the internally threaded post 106. A washer 401 and a spring 402 are movably fitted onto the surface of the threaded mounting post 400. A slot 301 is formed along the edge of the circuit board 300. The threaded mounting post 400 is engaged inside the slot 301. The bottom end of the washer 401 abuts against the upper surface of the circuit board 300. The bottom end of the spring 402 is in contact with the upper surface of the washer 401, and the top end of the spring 402 abuts against the top end of the threaded mounting post 400. This spring 402-waist 401 buffer structure, combined with the elastic fixing method of the threaded mounting post 400, can absorb the deformation of the circuit board 300 caused by temperature changes within a compensation range of ±1.5mm. Simultaneously, it maintains continuous contact between the heat dissipation fins 107 and the lower surface of the circuit board 300, thereby improving heat conduction efficiency by 25% and reducing the risk of vibration failure by 60%.

[0037] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0038] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that many variations, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An integrated device for inductor module and power supply module, comprising a housing (100), a heat dissipation unit (200), a circuit board (300), an inductor assembly (500), a control circuit (600), and a power supply assembly (700), characterized in that: The housing (100) is made of metal and has good shielding performance, which can effectively reduce the influence of external electromagnetic interference on the inside of the device. Both ends of the housing (100) are provided with heat dissipation screens (102). The circuit board (300) is located inside the housing (100). The inductor assembly (500), control circuit (600), and power supply assembly (700) are all set on the upper surface of the circuit board (300). The inductor assembly (500) and the power supply assembly (700) are connected through the circuit on the circuit board (300). A heat dissipation unit (200) is provided at one end of the circuit board (300). The heat dissipation unit (200) is set inside the housing (100). A top cover (101) is fixedly connected to the top of the housing (100). A heat dissipation fin (107) is fixedly connected to the inner bottom of the housing (100). The lower surface of the circuit board (300) abuts against the top of the heat dissipation fin (107).

2. The integrated inductor module and power supply module device according to claim 1, characterized in that: The inductor assembly (500) includes at least one magnetic core (501) with an inductor coil (502) wound on its surface. The magnetic core (501) is made of a high permeability material.

3. The integrated inductor module and power supply module device according to claim 1, characterized in that: The power supply component (700) includes a rectifier circuit (701), a filter circuit (702), and a voltage regulator circuit (703). The rectifier circuit (701) is used to convert the input AC power into DC power, the filter circuit (702) is used to filter out the ripple in the DC power, and the voltage regulator circuit (703) is used to stabilize the output voltage.

4. The integrated inductor module and power supply module device according to claim 1, characterized in that: The control circuit (600) is connected to the inductor assembly (500) and the power supply assembly (700) and is used to control the operating state of the inductor assembly (500) and the power supply assembly (700).

5. The integrated inductor module and power supply module device according to claim 1, characterized in that: A connection terminal (105) is fixedly mounted on the surface of the housing (100), and the connection terminal (105) adopts a standard cathode pin socket.

6. The integrated inductor module and power supply module device according to claim 1, characterized in that: The side of the housing (100) is provided with a threaded hole (104), and a limit screw (103) is inserted into the threaded hole (104). Both ends of the heat dissipation unit (200) are provided with slots (201), and the slots (201) match the model and specifications of the limit screw (103).

7. The integrated inductor module and power supply module device according to claim 1, characterized in that: The inner bottom of the housing (100) is fixedly connected to an internally threaded post (106), and the top end of the internally threaded post (106) is threadedly connected to a threaded mounting post (400). A gasket (401) and a spring (402) are movably sleeved on the surface of the threaded mounting post (400). The edge of the circuit board (300) is provided with a slot (301). The threaded mounting post (400) is snapped into the inside of the slot (301). The bottom end of the gasket (401) abuts against the upper surface of the circuit board (300). The bottom end of the spring (402) fits against the upper surface of the gasket (401). The top end of the spring (402) abuts against the top end of the threaded mounting post (400).

Images