Photovoltaic module installation tool for Saggowski new energy large base

Abstract

The utility model provides a photovoltaic assembly installation tool for a Saggowski new energy large base, which comprises a supporting rod, a hanging mechanism arranged on the outer wall of the supporting rod and used for hanging and fixing the supporting rod, a supporting mechanism arranged at the top end of the supporting rod and used for supporting a solar panel, and an adjusting mechanism arranged between the supporting rod and the supporting mechanism. The adjusting mechanism is used for adjusting the distance between the supporting rod and the carrying mechanism, an extending rod base is rotationally installed at the bottom end of the supporting rod, a positioning groove is formed in the outer wall of the supporting rod, the hanging mechanism comprises a positioning sliding frame installed on the outer wall of the supporting rod in a sleeving and buckling mode, and push-pull grooves are formed in the two sides of the positioning sliding frame. According to the utility model, through the arrangement of the hanging mechanism, the supporting rod can be fixed and limited so as to adjust the height of the supported photovoltaic panel assembly, and the situation that the photovoltaic panel assembly cannot be supported due to the fact that the supporting rod is pushed and pressed by external force and the supporting rod shifts and is separated from the photovoltaic panel mounting bracket can be avoided. And the photovoltaic panel assembly is prevented from falling off and being damaged.

Description

Technical Field

[0001] This utility model relates to the field of photovoltaic installation auxiliary device technology, and in particular to a photovoltaic module installation tool for the Shagohuang New Energy Base. Background Technology

[0002] Photovoltaic systems can be installed on a large scale on the ground to form photovoltaic power stations, or placed on the rooftops or exterior walls of buildings to form building-integrated photovoltaics (BIPV). Generally, there are three installation methods for solar cell arrays: ground-mounted, pole-mounted, and roof-mounted. Among these methods, ground-mounted installation is preferred due to its simplicity. The difficulty of pole-mounted installation is affected by the height of the panels above the ground. Roof-mounted installation is difficult depending on the steepness of the roof; working on steep roofs is not only time-consuming and labor-intensive but also very dangerous. During installation, it is especially important to avoid damaging the electrical performance of the panels; therefore, the surface of the solar panels should be covered to reduce the probability of damage.

[0003] In existing technologies, when installing photovoltaic (PV) modules on a support frame, it is necessary to support the PV modules at the top of the frame to connect and fix the bottom of the PV modules to the frame. However, due to the limitations of the installation terrain, it is not possible to use large support equipment to support the PV modules. Generally, support rods and load-bearing plates are used in conjunction with pipe clamps to support the PV modules against the outer wall of the PV mounting frame to support and limit their movement. In this method, since the PV mounting frame is set at an angle, the support rods are usually simply placed against the crossbeams of the PV mounting frame using pipe clamps to complete the installation of the PV modules. However, during the installation process, if the operator accidentally touches the support rod or other foreign objects touch the support rod, it will be affected by external forces, causing it to shift and detach from the PV mounting frame, resulting in the support rod falling and the PV module supported at its top falling. To address this, we propose a PV module installation tool for the Shagohuang New Energy Large Base. Utility Model Content

[0004] The purpose of this invention is to solve the problem that during installation, if the operator accidentally touches the support rod or other foreign objects, the support rod may be displaced by external forces, detach from the photovoltaic mounting frame, and thus fall off, causing the photovoltaic panel module supported at its top to fall, thus ensuring the normal installation of the photovoltaic module.

[0005] To achieve the above objectives, this utility model adopts the following technical solution: a photovoltaic module installation tool for the Shagohuang New Energy Base, including a support rod, a hanging mechanism provided on the outer wall of the support rod for mounting and fixing the support rod, a support mechanism provided at the top of the support rod for supporting solar panels, and an adjustment mechanism provided between the support rod and the support mechanism for adjusting the distance between the support rod and the support mechanism.

[0006] Preferably, an extension rod seat is rotatably mounted at the bottom end of the support rod, and a positioning groove is provided on the outer wall of the support rod.

[0007] Preferably, the hanging mechanism includes a positioning slide that is fastened to the outer wall of the support rod. The positioning slide has push-pull grooves on both sides. A hook frame is slidably installed inside the push-pull groove via a rotating shaft. A limiting protrusion is fixedly connected to one end of the hook frame. A limiting frame that matches the limiting protrusion is fixedly connected to both sides of the positioning slide. A lever is fixedly connected to the outer wall of the hook frame. A screw plate frame is fixedly connected to one end of the lever.

[0008] Preferably, a bushing is rotatably installed inside the screw plate frame, and a fastening screw is rotatably installed inside the bushing. One end of the fastening screw is located inside the positioning screw hole of the positioning slide, and a positioning block matching the positioning groove is provided at one end of the fastening screw.

[0009] Preferably, one end of the hook frame is curved, the lever is C-shaped, and the hook frame, lever, limiting protrusion, and screw plate frame are an integral structure.

[0010] Preferably, the adjustment mechanism includes an adjustment column rotatably mounted on the top of the support rod via a threaded rod, a connecting rod rotatably mounted on the top of the adjustment column via the threaded rod, and guide grooves are provided on both the connecting rod and one side of the outer wall of the support rod, with a guide rod slidably mounted inside the guide groove.

[0011] Preferably, the support mechanism includes a support frame fixedly installed on the top of the adjusting column, the top of the support frame having a U-shaped groove, and a protective rubber pad fixedly connected to the top of the support frame.

[0012] Preferably, the positioning slide is in the shape of a trapezoid, and the outer wall of the positioning slide is covered with a protective rubber sleeve.

[0013] Beneficial effects:

[0014] 1. This utility model, through the setting of the hanging mechanism, can fix and limit the support rod, thereby adjusting the height of the supported photovoltaic panel module. At the same time, it can prevent the support rod from being displaced and detached from the photovoltaic panel mounting bracket due to external force, thus preventing the photovoltaic panel module from falling and being damaged.

[0015] 2. This utility model uses an adjusting column installed at the top of the support rod to facilitate the use of threaded rods at both ends of the adjusting column to extend the distance between the connecting rod and the support rod, thus meeting the need for fine-tuning the support height of the photovoltaic panel module during installation. Attached Figure Description

[0016] Figure 1 This is a first-view perspective three-dimensional structural diagram of the present invention;

[0017] Figure 2 This is a three-dimensional structural diagram of the hanging mechanism of this utility model;

[0018] Figure 3 This is a second-view three-dimensional structural diagram of the present invention;

[0019] Figure 4 This is a three-dimensional structural diagram of the adjustment mechanism of this utility model;

[0020] Figure 5 This is a three-dimensional structural diagram of the second embodiment of the present invention.

[0021] Legend:

[0022] 1. Support rod; 2. Hanging mechanism; 3. Adjustment mechanism; 4. Loading mechanism; 5. Loading frame; 6. Extension rod seat; 7. Adjustment column; 8. Connecting rod; 9. Guide rod; 10. Guide groove; 11. Positioning groove; 12. Positioning slide; 13. Push-pull groove; 14. Hook frame; 15. Lever; 16. Limiting protrusion; 17. Limiting frame; 18. Screw plate frame; 19. Bushing; 20. Fastening screw. Detailed Implementation

[0023] To make the technical means, creative features, and achieved objectives and effects of this utility model easier to understand, the present utility model is further described below with reference to specific embodiments and accompanying drawings. However, the following embodiments are merely preferred embodiments of this utility model and not all of them. Other embodiments obtained by those skilled in the art based on the embodiments described in the implementation plan without creative effort are all within the protection scope of this utility model.

[0024] The specific embodiments of this utility model are described below with reference to the accompanying drawings.

[0025] Reference Figures 1-5 A photovoltaic module installation tool for a new energy base in Shagohuang includes a support pole 1, a hanging mechanism 2 on the outer wall of the support pole 1 for mounting and fixing the support pole 1; a support mechanism 4 at the top of the support pole 1 for supporting the solar panel; and an adjustment mechanism 3 between the support pole 1 and the support mechanism 4 for adjusting the distance between the support pole 1 and the support mechanism 4.

[0026] The hanging mechanism 2 installed on the outer wall of the support rod 1 can quickly fix the support rod 1 to the crossbeam of the solar photovoltaic panel mounting frame, thereby limiting and fixing the support rod 1. This allows the support mechanism 4 at the top of the support rod 1 to support the solar photovoltaic panel, facilitating the installation of the photovoltaic panel. At the same time, the adjustment mechanism 3 installed between the support rod 1 and the support mechanism 4 allows the height of the support mechanism 4 to be adjusted during the installation of the solar panel, meeting the needs of adjusting the support height of the photovoltaic panel.

[0027] like Figures 1-5 As shown, an extension rod seat 6 is rotatably installed at the bottom of the support rod 1 to extend the length of the support rod 1 and increase the height of the photovoltaic panel assembly. A positioning groove 11 is provided on the outer wall of the support rod 1. The mounting mechanism 2 includes a positioning slide 12 that is sleeved and installed on the outer wall of the support rod 1. Push-pull grooves 13 are provided on both sides of the positioning slide 12. A hook 14 is slidably installed inside the push-pull groove 13 via a rotating shaft. This slidable installation allows the hook 14 to slide along the push-pull groove 13 while simultaneously rotating. A limiting protrusion 16 is fixedly connected to one end of the hook 14. Limiting frames 17, matching the limiting protrusion 16, are fixedly connected to both sides of the positioning slide 12. By using the limiting protrusion 16 fixed at one end to interlock with the limiting frame 17, the hook 14 can be positioned and locked, preventing rotation. This ensures that the hook 14 and the positioning slide 12 are perpendicular to each other, forming a support frame for the photovoltaic panel assembly bracket. The positioning slide 12 and the support rod 1 are positioned and fixed. A lever 15 is fixedly connected to the outer wall of the hook frame 14. The lever 15 is used to easily rotate and push and pull the hook frame 14 to adjust the position and angle of the hook frame 14. One end of the lever 15 is fixedly connected to a screw plate frame 18. A bushing 19 is rotatably installed inside the screw plate frame 18. A fastening screw 20 is rotatably installed inside the bushing 19. One end of the fastening screw 20 is located inside the positioning screw hole of the positioning slide 12, and a positioning block matching the positioning groove 11 is provided at one end of the fastening screw 20. When the fastening screw 20 rotates inside the positioning screw hole of the positioning slide 12, the positioning block at one end of the fastening screw 20 will abut against the inner wall of the positioning groove 11, using pressure and friction to limit the position of the positioning slide 12. In addition, the fastening screw 20 can also limit the position of the screw plate frame 18, thereby fixing the position of the hook frame 14 and preventing the hook frame 14 from shifting.

[0028] like Figure 2 and Figure 5As shown, one end of the hook 14 is curved and used to hook against the crossbeam of the photovoltaic panel module bracket. The lever 15 is C-shaped, which makes it easier to leave space when rotating the hook 14 and also improves the comfort of the user to turn the lever 15. The hook 14, lever 15, limiting protrusion 16 and screw plate frame 18 are integrated into one structure, making it less prone to deformation and breakage during the stress process.

[0029] like Figure 4 As shown, the adjustment mechanism 3 includes an adjustment column 7 rotatably mounted on the top of the support rod 1 via a threaded rod. A connecting rod 8 is rotatably mounted on the top of the adjustment column 7 via a threaded rod. Guide grooves 10 are provided on both the connecting rod 8 and the outer wall of the support rod 1. A guide rod 9 is slidably mounted inside the guide groove 10. By rotating the adjustment column 7 between the support rod 1 and the connecting rod 8, the distance between the connecting rod 8 and the support rod 1 can be extended by using the threaded rods at both ends of the adjustment column 7. This meets the need for fine adjustment of the support height of the photovoltaic panel module during installation. The guide rod 9 slidably mounted inside the guide groove 10 on the outer wall of the support rod 1 can limit the movement of the support rod 1 and the connecting rod 8, preventing the supported photovoltaic panel module from changing angle due to the rotation of the adjustment column 7 causing the connecting rod 8 to rotate together.

[0030] like Figure 1 and Figure 4 As shown, the support mechanism 4 includes a support frame 5 fixedly installed on the top of the adjustment column 7. The top of the support frame 5 has a U-shaped groove, and a protective rubber pad is fixedly connected to the top of the support frame 5. The U-shaped groove on the top of the support frame 5 can engage with the bottom of the photovoltaic panel module to prevent the photovoltaic panel module from sliding off the support frame 5. In addition, the protective rubber pad fixedly connected to the top of the support frame 5 can prevent the support frame 5 from scratching the photovoltaic panel module.

[0031] like Figures 2-5 As shown, the positioning slide 12 is in the shape of a trapezoid, and the outer wall of the positioning slide 12 is covered with a protective rubber sleeve. The trapezoidal shape of the positioning slide 12 can improve the force-bearing surface and the force-bearing strength of the positioning slide 12. The protective rubber sleeve covering the outer wall can prevent the positioning slide 12 from scratching and wearing against the photovoltaic panel mounting bracket, which would cause damage to the photovoltaic panel mounting bracket or the positioning slide 12 and affect its service life.

[0032] The working principle of this utility model is as follows: The photovoltaic panel assembly is snapped into the U-shaped groove at the top of the support frame 5. Then, by holding the support rod 1, the photovoltaic panel assembly is moved along the photovoltaic panel mounting frame. When the photovoltaic panel assembly moves to the designated height, the positioning slide 12 is pushed along the support rod 1 to the crossbeam of the photovoltaic panel mounting frame. Then, the lever 15 is moved so that the hook 14 is hooked onto the outer wall of the crossbeam of the photovoltaic panel mounting frame. Pulling the lever 15 moves the hook 14 along the push-pull groove 13, so that the limiting protrusion 16 at one end of the hook 14 is snapped into the inside of the limiting frame 17, limiting the hook 14. After the hook 14 is limited, the fastener in the bushing 19 inside the screw plate frame 18 is tightened. The screw 20 is perfectly matched with the positioning screw hole on the outer wall of the positioning slide 12. By rotating the fastening screw 20, one end of the fastening screw 20 passes through the positioning screw hole on the outer wall of the positioning slide 12. The positioning block at one end of the fastening screw 20 rubs against the inner wall of the positioning groove 11 to position the positioning slide 12. At the same time, the lever 15 can be limited to prevent the lever 15 from causing the hook frame 14 to shift. During the installation of the photovoltaic panel module, by rotating the adjusting column 7 between the support rod 1 and the connecting rod 8, the distance between the connecting rod 8 and the support rod 1 can be extended by the threaded rods at both ends of the adjusting column 7, and the support height of the photovoltaic panel module can be finely adjusted.

[0033] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0034] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A photovoltaic module installation tool for a large-scale new energy base in the desert region, characterized in that: Includes a support rod (1), and the outer wall of the support rod (1) is provided with a hanging mechanism (2), which is used to fix the support rod (1) in place; The top of the support rod (1) is provided with a support mechanism (4), which is used to support the solar panel; An adjustment mechanism (3) is provided between the support rod (1) and the load-bearing mechanism (4), and the adjustment mechanism (3) is used to adjust the distance between the support rod (1) and the load-bearing mechanism (4).

2. The photovoltaic module installation tool for the Shagohuang New Energy Base according to claim 1, characterized in that: An extension rod seat (6) is rotatably installed at the bottom end of the support rod (1), and a positioning groove (11) is provided on the outer wall of the support rod (1).

3. The photovoltaic module installation tool for the Shagohuang New Energy Base according to claim 2, characterized in that: The hanging mechanism (2) includes a positioning slide (12) that is attached to the outer wall of the support rod (1). The positioning slide (12) has push-pull grooves (13) on both sides. A hook frame (14) is slidably installed inside the push-pull groove (13) via a rotating shaft. A limiting protrusion (16) is fixedly connected to one end of the hook frame (14). A limiting frame (17) that matches the limiting protrusion (16) is fixedly connected to both sides of the positioning slide (12). A lever (15) is fixedly connected to the outer wall of the hook frame (14). A screw plate frame (18) is fixedly connected to one end of the lever (15).

4. The photovoltaic module installation tool for the Shagohuang New Energy Base according to claim 3, characterized in that: The screw plate frame (18) is rotatably mounted with a bushing (19), and a fastening screw (20) is rotatably mounted inside the bushing (19). One end of the fastening screw (20) is located inside the positioning screw hole of the positioning slide (12), and a positioning block matching the positioning groove (11) is provided at one end of the fastening screw (20).

5. The photovoltaic module installation tool for the Shagohuang New Energy Base according to claim 3, characterized in that: The hook frame (14) is curved at one end, and the lever (15) is C-shaped. The hook frame (14), lever (15), limiting protrusion (16) and screw plate frame (18) are an integral structure.

6. The photovoltaic module installation tool for the Shagohuang New Energy Base according to claim 3, characterized in that: The adjustment mechanism (3) includes an adjustment column (7) that is rotatably mounted on the top of the support rod (1) via a threaded rod. A connecting rod (8) is rotatably mounted on the top of the adjustment column (7) via a threaded rod. A guide groove (10) is provided on the outer wall of both the connecting rod (8) and the support rod (1). A guide rod (9) is slidably mounted inside the guide groove (10).

7. The photovoltaic module installation tool for the Shagohuang New Energy Base according to claim 3, characterized in that: The support mechanism (4) includes a support frame (5) fixedly installed on the top of the adjusting column (7). The top of the support frame (5) is provided with a U-shaped groove, and a protective rubber pad is fixedly connected to the top of the support frame (5).

8. The photovoltaic module installation tool for the Shagohuang New Energy Base according to claim 3, characterized in that: The positioning slide (12) is generally in the shape of a trapezoid, and the outer wall of the positioning slide (12) is covered with a protective rubber sleeve.

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