Submerged arc welding wire integrated three-stage cleaning device

Abstract

The utility model discloses a submerged arc welding wire integrated three-stage cleaning device which comprises a cleaning shell, an unwinding roller and a winding roller, the unwinding roller and the winding roller are used for unwinding and winding a welding wire to be cleaned, and a first partition plate and a second partition plate which are symmetrically arranged are fixedly connected to the interior of the cleaning shell. A brushing assembly used for cleaning the welding wires is installed at the bottom of the inner wall of the cleaning shell and located between the first partition plate and the second partition plate. A welding wire to be cleaned is unwound and wound through the unwinding roller and the winding roller, surface stains of the welding wire are removed through an organic solvent between the first partition plate and the inner wall of the cleaning shell under the guiding effect of the dipping roller, then the welding wire is brushed through the cleaning brush, and the three-stage cleaning mode comprises dipping, brushing and flushing. The surface of the welding wire is comprehensively and efficiently cleaned, various stubborn stains are removed, water obtained after cleaning is recycled through the reflux pump and used after being filtered through the filter screen, waste of water resources is reduced, and the production cost is reduced.

Description

Technical Field

[0001] This utility model belongs to the technical field of cleaning equipment for welding wire production, specifically relating to an integrated three-stage cleaning device for submerged arc welding wire. Background Technology

[0002] Chinese patent CN216880782U discloses a submerged arc welding wire cleaning device. While this device can clean submerged arc welding wire, it cannot achieve comprehensive and efficient cleaning, especially when dealing with stubborn stains, where the cleaning effect is unsatisfactory. Furthermore, the device lacks a drying function for the cleaned welding wire, resulting in the wire still containing moisture after cleaning, affecting its subsequent use. Additionally, the device wastes water during the cleaning process, failing to effectively recycle and reuse the cleaning water. Utility Model Content

[0003] The purpose of this invention is to provide an integrated three-stage cleaning device for submerged arc welding wire, in order to solve the technical defects of existing cleaning devices that cannot achieve comprehensive and efficient cleaning of welding wire, lack drying function, and have water that cannot be recycled and reused.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] A three-stage integrated cleaning device for submerged arc welding wire includes a cleaning shell, an unwinding roller and a winding roller for unwinding and rewinding the welding wire to be cleaned. The cleaning shell is fixedly connected with two symmetrically arranged partitions. A brushing component for cleaning the welding wire is installed at the bottom of the inner wall of the cleaning shell and between the two partitions. A rinsing component for rinsing the welding wire is installed at the top of the cleaning shell and corresponding to the brushing component. A dryer is also installed on the cleaning shell.

[0006] As a further embodiment of this utility model, the unwinding roller is installed on one side of the cleaning shell, and the winding roller is installed on the other side of the cleaning shell.

[0007] As a further embodiment of this utility model, inlet and outlet ports for the welding wire to pass through are provided on both sides of the cleaning shell and on partition one and partition two.

[0008] As a further embodiment of this utility model, an impregnation roller for guiding welding wire is installed inside the cleaning shell and at a position between the partition and the inner wall of the cleaning shell.

[0009] As a further embodiment of this utility model, guide rollers for guiding welding wire are installed in the inlet / outlet on the left side of the cleaning shell and in the inlet / outlet on the partition.

[0010] As a further embodiment of this utility model, the cleaning assembly includes a mounting cylinder fixedly connected to the bottom of the inner wall of the cleaning shell, a connecting spring fixedly connected to the bottom of the inner wall of the mounting cylinder, a connecting slider fixedly connected to the top of the connecting spring, a connecting slide rod fixedly connected to the top of the connecting slider, and a cleaning brush for cleaning welding wire fixedly connected to the top of the connecting slide rod.

[0011] As a further embodiment of this utility model, the rinsing assembly includes a water storage tank installed on the top of the cleaning shell, a rinsing structure for rinsing welding wire is installed on the side of the water storage tank, and a rinsing structure for rinsing water return is also installed on the side of the water storage tank.

[0012] As a further embodiment of this utility model, the rinsing structure includes a rinsing pump fixedly connected to the cleaning shell, the top of the rinsing pump being connected to the water storage tank through a connecting pipe, and a rinsing nozzle for rinsing welding wire being installed at the bottom of the rinsing pump.

[0013] As a further embodiment of this utility model, the recycling component includes a return pump fixedly connected to the side of the water storage tank. One side of the return pump is connected to the water storage tank through a recycling pipe, and the other end of the return pump is connected to the cleaning shell through a return pipe.

[0014] As a further embodiment of this invention, a filter screen for filtering the return water is also installed on the return pipe.

[0015] Compared with existing technologies, the integrated three-stage cleaning device for submerged arc welding wire provided by this utility model has the following beneficial effects:

[0016] 1. This device uses unwinding and rewinding rollers to unwind and rewind the welding wire to be cleaned. The welding wire is first guided by the immersion roller and passes through the organic solvent between the partition and the inner wall of the cleaning shell to remove surface stains. Then, the welding wire is brushed by a cleaning brush. This three-stage cleaning method, including immersion, brushing and rinsing, can ensure that the surface of the welding wire is thoroughly and efficiently cleaned, removing various stubborn stains. The water used for cleaning is recycled by a return pump and reused after being filtered by a filter screen. This design can reduce water waste, reduce production costs, and protect the environment.

[0017] 2. This device, through the installation of a connecting spring, ensures that the cleaning brush remains in constant contact with the welding wire. This design allows the cleaning brush to adaptively adjust itself according to the surface shape and degree of contamination of the welding wire during the cleaning process, ensuring consistent and stable cleaning results.

[0018] 3. This device cleans the welding wire with a cleaning brush while simultaneously rinsing it with a rinsing nozzle. This combination of cleaning and rinsing quickly removes dirt and impurities from the welding wire surface, improving cleaning efficiency.

[0019] 4. After cleaning, the welding wire is dried and heated in a dryer. This design ensures that the welding wire dries quickly after cleaning, preventing moisture from corroding the wire or affecting its subsequent performance. Attached Figure Description

[0020] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only examples of embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a schematic diagram of the structure of an embodiment of the present utility model;

[0022] Figure 2 This is a cross-sectional structural diagram of an embodiment of the present utility model;

[0023] Figure 3 This is a schematic diagram of the cleaning component in an embodiment of the present invention;

[0024] Figure 4 This is a schematic diagram of the rinsing assembly in an embodiment of the present invention;

[0025] Figure 5 This is a schematic diagram of the flushing structure in an embodiment of the present invention;

[0026] Figure 6 This is a schematic diagram of the structure of the recycling component in an embodiment of this utility model.

[0027] Figure label:

[0028] 1. Cleaning shell; 2. Unwinding roller; 3. Rewinding roller; 4. Partition 1; 5. Partition 2; 6. Cleaning brush assembly; 7. Rinsing assembly; 8. Dryer;

[0029] 401. Inlet / outlet port; 402. Impregnation roller; 4021. Guide roller;

[0030] 601. Mounting cylinder; 602. Connecting spring; 603. Connecting slider; 604. Connecting slide rod; 605. Cleaning brush;

[0031] 701. Water storage tank; 702. Flushing structure; 703. Recycling components;

[0032] 7021, Flushing pump; 7022, Connecting pipe; 7023, Flushing nozzle;

[0033] 7031, reflux pump; 7032, recovery pipe; 7033, reflux pipe; 70331, filter screen. Detailed Implementation

[0034] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are only for explaining the present invention and are not intended to limit the present invention.

[0035] In the description of the embodiments of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing the embodiments of the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of the present invention.

[0036] In the description of the embodiments of the present invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation", "connection" and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, an integral connection, or a detachable connection; they can refer to the internal connection of two components; they can refer to a direct connection or an indirect connection through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in the embodiments of the present invention should be understood according to the specific circumstances.

[0037] See appendix Figure 1-6 As shown in the figure, an embodiment of the present invention provides a three-stage integrated cleaning device for submerged arc welding wire, including a cleaning shell 1, an unwinding roller 2 and a winding roller 3 for unwinding and rewinding the welding wire to be cleaned. The cleaning shell 1 is internally fixedly connected with symmetrically arranged partitions 4 and 5. A brushing component 6 for cleaning the welding wire is installed at the bottom of the inner wall of the cleaning shell 1 and between the partitions 4 and 5. A rinsing component 7 for rinsing the welding wire is installed at the top of the cleaning shell 1 and corresponding to the position of the brushing component 6. A dryer 8 is also installed on the cleaning shell 1.

[0038] The unwinding roller 2 is installed on one side of the cleaning shell 1, and the winding roller 3 is installed on the other side of the cleaning shell 1.

[0039] The two sides of the cleaning shell 1, as well as the partition 4 and the partition 5, are provided with inlet and outlet ports 401 for the welding wire to pass through.

[0040] The cleaning assembly 6 includes a mounting cylinder 601 fixedly connected to the bottom of the inner wall of the cleaning housing 1. A connecting spring 602 is fixedly connected to the bottom of the inner wall of the mounting cylinder 601. A connecting slider 603 is fixedly connected to the top of the connecting spring 602. A connecting slide rod 604 is fixedly connected to the top of the connecting slider 603. A cleaning brush 605 for cleaning welding wire is fixedly connected to the top of the connecting slide rod 604.

[0041] The above-mentioned three-stage cleaning device for submerged arc welding wire uses unwinding roller 2 and winding roller 3 to unwind and wind the welding wire to be cleaned. The welding wire is first guided by immersion roller 402 and passes through the organic solvent between partition 4 and the inner wall of cleaning shell 1 to remove surface stains. Then, the welding wire is brushed by cleaning brush 605. This three-stage cleaning method, including immersion, brushing and rinsing, can ensure that the surface of the welding wire is thoroughly and efficiently cleaned, removing various stubborn stains. The water after cleaning is recycled by return pump 7031 and filtered by filter screen 70331 before reuse. This design can reduce water waste, reduce production costs, and protect the environment.

[0042] In order to achieve the initial immersion cleaning of the welding wire, an immersion roller 402 for guiding the welding wire is installed inside the cleaning shell 1 and located between the partition 4 and the inner wall of the cleaning shell 1. Under the guidance of the immersion roller 402, the welding wire passes through the organic solvent between the partition 4 and the inner wall of the cleaning shell 1 to remove surface stains, providing a good foundation for subsequent brushing and rinsing, and improving the overall cleaning effect.

[0043] To ensure stable guidance of the welding wire during the feeding and discharging process, guide rollers 4021 are installed in the feeding and discharging ports 401 on the left side of the cleaning shell 1 and the feeding and discharging ports 401 on the partition 4. The guide rollers 4021 can make the welding wire move more smoothly when entering and exiting the cleaning shell 1 and passing through the partition 4, reduce the friction between the welding wire and the feeding and discharging ports 401, avoid damage to the surface of the welding wire, and ensure the tension of the welding wire during the cleaning process, which is conducive to the smooth progress of the cleaning operation.

[0044] To achieve the rinsing function of the welding wire, the rinsing assembly 7 includes a water storage tank 701 installed on the top of the cleaning shell 1. A rinsing structure 702 for rinsing the welding wire is installed on the side of the water storage tank 701. A rinsing structure 702 for rinsing water return is also installed on the side of the water storage tank 701. The rinsing structure 702 can rinse the welding wire after it has been brushed by the cleaning assembly 6, further removing stains and impurities from the surface of the welding wire and improving the cleanliness of the welding wire.

[0045] To facilitate the delivery of rinsing water, the rinsing structure 702 includes a rinsing pump 7021 fixedly connected to the cleaning housing 1. The top of the rinsing pump 7021 is connected to the water storage tank 701 via a connecting pipe 7022. The bottom of the rinsing pump 7021 is equipped with a rinsing nozzle 7023 for rinsing the welding wire. The rinsing pump 7021 draws water from the water storage tank 701 through the connecting pipe 7022 and sprays it evenly onto the welding wire through the rinsing nozzle 7023 to ensure the rinsing effect and ensure that the welding wire is thoroughly cleaned.

[0046] To achieve the recycling of cleaning water, the recycling component 703 includes a return pump 7031 fixedly connected to the side of the water storage tank 701. One side of the return pump 7031 is connected to the water storage tank 701 through a recycling pipe 7032, and the other end of the return pump 7031 is connected to the cleaning shell 1 through a return pipe 7033. The return pump 7031 can draw the cleaning water in the cleaning shell 1 out through the return pipe 7033 and then transport it back to the water storage tank 701 through the recycling pipe 7032, thereby realizing the recycling of cleaning water, reducing water waste, and lowering production costs.

[0047] To achieve reflux water filtration, a filter screen 70331 for reflux water filtration is also installed on the reflux pipe 7033. The filter screen 70331 can filter the reflux water, remove impurities and stains in the water, ensure that the water returning to the water storage tank 701 is relatively clean, avoid impurities from re-contaminating the welding wire, and also help extend the service life of the flushing pump 7021.

[0048] In summary, during operation of this embodiment, the welding wire to be cleaned is released by the unwinding roller 2 and passes sequentially through the inlet / outlet 401 on the left side of the cleaning shell 1 and the inlet / outlet 401 on the partition 1 4. Guided by the immersion roller 402, the welding wire passes through the organic solvent between the partition 1 4 and the inner wall of the cleaning shell 1, removing some surface dirt. The welding wire enters between the partition 1 4 and the partition 2 5, and under the action of the connecting spring 602, the cleaning brush 605 remains in contact with the surface of the welding wire to clean it. The flushing pump 7021 draws water from the water storage tank 701 through the connecting pipe 7022 and sprays it onto the welding wire through the flushing nozzle 7023 to clean it. The cleaned water is drawn out through the return pipe 7033 by the return pump 7031, filtered by the filter screen 70331, and then returned to the water storage tank 701 through the recovery pipe 7032, realizing water recycling. After being brushed and rinsed, the welding wire passes through the inlet / outlet 401 on the partition 2 5 and the inlet / outlet 401 on the right side of the cleaning shell 1. Finally, it is wound up by the winding roller 3. During the winding process, the dryer 8 dries and heats the welding wire to make it dry quickly.

[0049] The foregoing has shown and described the basic principles of the present invention. The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. The above embodiments and descriptions in the specification are only illustrative of the principles of the present invention. Any modifications, equivalent substitutions, and improvements made within the scope of the present invention without departing from the scope of the present invention should be included within the protection scope of the present invention.

Claims

1. A three-stage integrated cleaning device for submerged arc welding wire, comprising a cleaning shell (1), an unwinding roller (2) and a winding roller (3) for unwinding and rewinding the welding wire to be cleaned, characterized in that: The cleaning shell (1) is fixedly connected with symmetrically arranged partitions 1 (4) and 2 (5). A cleaning brush assembly (6) for cleaning welding wire is installed at the bottom of the inner wall of the cleaning shell (1) and between the partitions 1 (4) and 2 (5). A rinsing assembly (7) for rinsing welding wire is installed at the top of the cleaning shell (1) and corresponding to the cleaning brush assembly (6). A dryer (8) is also installed on the cleaning shell (1). An immersion roller (402) for guiding welding wire is installed inside the cleaning shell (1) and between the partition plate (4) and the inner wall of the cleaning shell (1). The cleaning assembly (6) includes a mounting cylinder (601) fixedly connected to the bottom of the inner wall of the cleaning housing (1). A connecting spring (602) is fixedly connected to the bottom of the inner wall of the mounting cylinder (601). A connecting slider (603) is fixedly connected to the top of the connecting spring (602). A connecting slide rod (604) is fixedly connected to the top of the connecting slider (603). A cleaning brush (605) for cleaning welding wire is fixedly connected to the top of the connecting slide rod (604).

2. The three-stage integrated cleaning device for submerged arc welding wire according to claim 1, characterized in that: The unwinding roller (2) is installed on one side of the cleaning shell (1), and the winding roller (3) is installed on the other side of the cleaning shell (1).

3. The three-stage integrated cleaning device for submerged arc welding wire according to claim 2, characterized in that: The cleaning shell (1) has inlet and outlet ports (401) for the welding wire to pass through on both sides and on the first partition (4) and the second partition (5).

4. The three-stage integrated cleaning device for submerged arc welding wire according to claim 3, characterized in that: Guide rollers (4021) for guiding welding wire are installed in the inlet / outlet (401) on the left side of the cleaning shell (1) and the inlet / outlet (401) on the partition (4).

5. The three-stage integrated cleaning device for submerged arc welding wire according to claim 4, characterized in that: The rinsing assembly (7) includes a water storage tank (701) installed on the top of the cleaning shell (1), and a rinsing structure (702) for rinsing welding wire is installed on the side of the water storage tank (701). A rinsing structure (702) for rinsing water return is also installed on the side of the water storage tank (701).

6. The three-stage integrated cleaning device for submerged arc welding wire according to claim 5, characterized in that: The flushing structure (702) includes a flushing pump (7021) fixedly connected to the cleaning shell (1). The top of the flushing pump (7021) is connected to the water storage tank (701) through a connecting pipe (7022). The bottom of the flushing pump (7021) is equipped with a flushing nozzle (7023) for rinsing welding wire.

7. The three-stage integrated cleaning device for submerged arc welding wire according to claim 6, characterized in that: The recycling assembly (703) includes a return pump (7031) fixedly connected to the side of the water storage tank (701). One side of the return pump (7031) is connected to the water storage tank (701) through a recycling pipe (7032), and the other end of the return pump (7031) is connected to the cleaning shell (1) through a return pipe (7033).

8. The three-stage integrated cleaning device for submerged arc welding wire according to claim 7, characterized in that: The return pipe (7033) is also equipped with a filter screen (70331) for filtering the return water.

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