A kind of roller mill anti-blocking feed hopper
By designing an anti-clogging feed hopper for the roller mill, using a scraper to cut open ton bags of clay and a filter plate to prevent impurities from entering, the problems of resource waste and high labor intensity caused by clay flying are solved, achieving an efficient and safe clay addition process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JISCO GRP BUILDING ENG & MANAGEMENT CONSULTING CO LTD
- Filing Date
- 2025-05-29
- Publication Date
- 2026-05-22
Smart Images

Figure CN224266260U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of material feeding technology for roller mills, specifically to an anti-clogging feed hopper for roller mills. Background Technology
[0002] In industrial production, various powders need to be mixed with water, stirred, and compacted using a roller mill to ultimately prepare grinding mud suitable for blast furnaces. Among these materials, clay, due to its inherent characteristics, exhibits significant airborne phenomena when transported by belt conveyors. Clay is lightweight and has fine particles; during belt conveyor transport, most of it is carried by the wind into the conveyor corridor, leading to resource waste and environmental pollution. Furthermore, the ton-bag loading method for clay requires consideration of reducing labor intensity during unloading. Currently, after clay is transported to the mine trough in ton-bag form, manual unloading is mostly used, which is labor-intensive and inefficient. Utility Model Content
[0003] The purpose of this utility model is to provide an anti-clogging feed hopper for a roller mill, which enables clay in ton bags to be hoisted from the plant to the clay hopper on the steel platform of the roller mill by an overhead crane, and allows the clay to flow smoothly into the roller mill. This effectively solves the problem of resource waste caused by clay flying during belt conveying, eliminates the need for manual unloading, significantly reduces labor intensity, and improves work efficiency.
[0004] To achieve the above-mentioned technical effects, the present invention provides an anti-clogging feed hopper for a roller mill, comprising a hopper assembly, which includes a top pipe, a hopper tube, a bottom pipe, and an inclined pipe. The top and bottom surfaces of the hopper tube are both rectangular. The inner diameter of the top surface of the hopper tube is larger than the inner diameter of the bottom surface. The hopper tube is composed of four trapezoidal sidewalls welded together. The inner diameter of the top pipe is the same as the inner diameter of the top surface of the hopper tube and is fixedly connected to the top surface of the hopper tube. The inner diameter of the bottom pipe is the same as the inner diameter of the bottom surface of the hopper tube and is fixedly connected to the bottom surface of the hopper tube. The upper end of the inclined pipe is fixedly connected to the end of the bottom pipe away from the hopper tube, and the lower end of the inclined pipe is fixedly connected to the feed inlet of the roller mill. A scraper is fixedly connected to the inner sidewall of the hopper tube. The scraper is arc-shaped, and the height of the scraper near the axis of the hopper tube is greater than the height of the scraper near the inside of the hopper tube. The upward-facing arc-shaped surface of the scraper is the blade.
[0005] Furthermore, the scraper is provided with four scrapers, which are respectively fixedly connected to the inner side of the four trapezoidal sidewalls of the funnel tube. The four scrapers are evenly distributed around the axis of the funnel tube, and the ends of the four scrapers away from the sidewalls of the funnel tube are fixedly connected to each other.
[0006] Furthermore, a filter plate is fixedly connected to the top of the bottom tube. The filter plate has a rectangular cross-sectional shape and is fixedly connected inside the bottom tube. Multiple filter holes are evenly distributed on the filter plate.
[0007] Furthermore, a cover plate assembly is connected to the top surface of the jacking pipe. The cover plate assembly includes a cover plate and a handle. The handle is "n" shaped and is fixedly connected to the top surface of the cover plate assembly. The bottom surface of the cover plate is connected to the top surface of the jacking pipe, and the cover plate covers the jacking pipe.
[0008] Furthermore, multiple handles are evenly distributed in a matrix on the top surface of the cover plate.
[0009] Furthermore, it includes a support assembly, which includes top ribs, columns, and bottom ribs. There are four top ribs, which form a rectangular frame. The four top ribs are located on the outside of the jacking pipe. There are four columns, which are all located on the bottom surface of the top ribs. The four columns are located at the four corners of the rectangular frame formed by the four top ribs. There are four bottom ribs, which are all located below the top ribs. The two ends of the bottom ribs are fixedly connected to the side walls of the two columns. The four bottom ribs are located on the four sides of the rectangle.
[0010] Furthermore, the top and bottom reinforcing bars are both channel steel, and the columns are square steel.
[0011] Furthermore, the included angle between the two side walls of the blade is 15°.
[0012] The beneficial effects of this utility model are as follows: The design facilitates the addition of clay in ton bags, effectively solving the problem of resource waste caused by clay flying during belt conveying. The scraper can cut open the bottom of the ton bag, allowing the clay to flow smoothly into the roller mill, reducing labor intensity and improving work efficiency. The filter plate effectively prevents material impurities from entering the roller mill, protecting downstream equipment. The plate assembly allows for easy covering when not in use, improving equipment safety. The support assembly enhances the structural strength of the device and facilitates installation and use. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the structure of this utility model;
[0014] Figure 2 This utility model Figure 1 AA section view;
[0015] Figure 3 This is a schematic diagram of the structure of the scraper of this utility model;
[0016] Figure 4 This utility model Figure 3 BB section view;
[0017] Figure 5 This is a schematic diagram of the structure of the filter plate of this utility model;
[0018] Figure 6 This is a schematic diagram of the cover plate assembly of this utility model;
[0019] Figure 7 This is a top view of the cover plate assembly of this utility model.
[0020] In the diagram: 1. Top pipe; 2. Funnel pipe; 3. Bottom pipe; 4. Inclined pipe; 5. Cover plate assembly; 501. Cover plate; 502. Handle; 6. Scraper; 601. Blade; 7. Filter plate; 701. Filter hole; 8. Top rib; 9. Column; 10. Bottom rib. Detailed Implementation
[0021] like Figures 1-7 As shown, the present invention discloses an anti-clogging feed hopper for a roller mill, comprising a hopper assembly, which includes a top pipe 1, a hopper pipe 2, a bottom pipe 3, and an inclined pipe 4. The top and bottom surfaces of the hopper pipe 2 are both rectangular. The inner diameter of the top surface of the hopper pipe 2 is larger than the inner diameter of the bottom surface. The hopper pipe 2 is composed of four trapezoidal sidewalls welded together. The inner diameter of the top pipe 1 is the same as the inner diameter of the top surface of the hopper pipe 2, and the top pipe 1 is fixedly connected to the top surface of the hopper pipe 2. The inner diameter of the bottom pipe 3 is the same as the inner diameter of the bottom surface of the hopper pipe 2, and the bottom pipe 3 is fixedly connected to the bottom surface of the hopper pipe 2. The upper end of the inclined pipe 4 is fixedly connected to the end of the bottom pipe 3 away from the hopper pipe 2, and the lower end of the inclined pipe 4 is fixedly connected to the feed inlet of the roller mill. A scraper 6 is fixedly connected to the inner sidewall of the hopper pipe 2. The scraper 6 is arc-shaped, and the height of the end of the scraper 6 near the axis of the hopper pipe 2 is greater than the height of the scraper 6 near the inside of the hopper pipe 2. The upward-facing arc-shaped surface of the scraper 6 is the blade 601.
[0022] Furthermore, there are four scrapers 6, which are fixedly connected to the inner sides of the four trapezoidal sidewalls of the funnel tube 2. The four scrapers 6 are evenly distributed around the axis of the funnel tube 2, and the ends of the four scrapers 6 away from the sidewalls of the funnel tube 2 are fixedly connected to each other.
[0023] Furthermore, a filter plate 7 is fixedly connected to the top of the bottom tube 3. The filter plate 7 has a rectangular cross-sectional shape and is fixedly connected inside the bottom tube 3. Multiple filter holes 701 are evenly distributed on the filter plate 7.
[0024] The included angle between the two side walls of the blade 601 is 15°.
[0025] This utility model is installed inside the funnel pipe 2. When adding clay to the roller mill, the clay ton bag is hoisted to the top pipe 1 by the overhead crane in the plant. The overhead crane controls the clay ton bag to descend. When the clay ton bag comes into contact with the scraper 6, the scraper 6 can cut the clay ton bag, so that the clay can flow smoothly into the roller mill.
[0026] The four scrapers 6 enable the scrapers 6 to quickly cut through the bottom of the ton bag. In this embodiment, the scrapers 6 are made of wear-resistant stainless steel.
[0027] The filter plate 7 effectively prevents material impurities from entering the roller mill, protecting downstream equipment. In this embodiment, the filter hole 701 is 50mm × 50mm in size. In actual use, the filter plate 7 can be fixed inside the bottom tube 3 with clips, making it convenient to clean or replace after use.
[0028] Depending on the working conditions, the angle of the scraper 6 and the size of the filter hole 701 can be adjusted according to the material characteristics.
[0029] Furthermore, a cover plate assembly 5 is connected to the top surface of the jacking pipe 1. The cover plate assembly 5 includes a cover plate 501 and a handle 502. The handle 502 is "n" shaped and is fixedly connected to the top surface of the cover plate assembly 5. The bottom surface of the cover plate 501 is connected to the top surface of the jacking pipe 1, and the cover plate 501 covers the jacking pipe 1.
[0030] Furthermore, multiple handles 502 are evenly distributed in a matrix on the top surface of the cover plate 501.
[0031] The cover assembly 5 is designed to be easily covered when not in use, thus improving equipment safety.
[0032] Furthermore, it includes a support assembly, which includes top ribs 8, columns 9, and bottom ribs 10. There are four top ribs 8, which form a rectangular frame. The four top ribs 8 are located on the outside of the jacking pipe 1. There are four columns 9, which are all located on the bottom surface of the top ribs 8. The four columns 9 are located at the four corners of the rectangular frame formed by the four top ribs 8. There are four bottom ribs 10, which are all located below the top ribs 8. The two ends of the bottom ribs 10 are fixedly connected to the side walls of the two columns 9. The four bottom ribs 10 are located at the four sides of the rectangle.
[0033] Furthermore, the top reinforcement 8 and bottom reinforcement 10 are both channel steel, and the column 9 is square steel.
[0034] The support components are designed to improve the structural strength of this invention and to facilitate its installation and use.
Claims
1. A clog-resistant feed hopper for a roller mill, characterized in that: The system includes a funnel assembly comprising a top pipe (1), a funnel tube (2), a bottom pipe (3), and an inclined pipe (4). The top and bottom surfaces of the funnel tube (2) are both rectangular. The inner diameter of the top surface of the funnel tube (2) is larger than the inner diameter of the bottom surface. The funnel tube (2) is composed of four trapezoidal sidewalls welded together. The inner diameter of the top pipe (1) is the same as the inner diameter of the top surface of the funnel tube (2). The top pipe (1) is fixedly connected to the top surface of the funnel tube (2). The inner diameter of the bottom pipe (3) is the same as the inner diameter of the bottom surface of the funnel tube (2). The bottom tube (3) is fixedly connected to the bottom surface of the funnel tube (2), the upper end of the inclined tube (4) is fixedly connected to the end of the bottom tube (3) away from the funnel tube (2), and the lower end of the inclined tube (4) is fixedly connected to the feed inlet of the roller mill; a scraper (6) is fixedly connected to the inner wall of the funnel tube (2). The scraper (6) is arc-shaped. The height of the scraper (6) near the axis of the funnel tube (2) is greater than the height of the scraper (6) near the inside of the funnel tube (2). The arc-shaped surface of the scraper (6) facing upward is the blade (601).
2. The anti-clogging feed hopper for a roller mill according to claim 1, characterized in that: The scraper (6) is provided in four parts. The four scrapers (6) are fixedly connected to the inner side of the four trapezoidal side walls of the funnel tube (2). The four scrapers (6) are evenly distributed around the axis of the funnel tube (2). The ends of the four scrapers (6) away from the side walls of the funnel tube (2) are fixedly connected to each other.
3. The anti-clogging feed hopper for a roller mill according to claim 2, characterized in that: The bottom tube (3) is fixedly connected to the top of a filter plate (7). The filter plate (7) has a rectangular cross-section and is fixedly connected inside the bottom tube (3). Multiple filter holes (701) are evenly distributed on the filter plate (7).
4. A non-clogging feed hopper for a roller mill according to any one of claims 1-3, characterized in that: The top surface of the jacking pipe (1) is connected to a cover plate assembly (5). The cover plate assembly (5) includes a cover plate (501) and a handle (502). The handle (502) is "n" shaped and is fixedly connected to the top surface of the cover plate assembly (5). The bottom surface of the cover plate (501) is connected to the top surface of the jacking pipe (1). The cover plate (501) covers the jacking pipe (1).
5. The anti-clogging feed hopper for a roller mill according to claim 4, characterized in that: The handle (502) is evenly distributed in a matrix on the top surface of the cover plate (501).
6. A non-clogging feed hopper for a roller mill according to any one of claims 1, 2, 3 or 5, characterized in that: The support components include top ribs (8), columns (9) and bottom ribs (10). There are four top ribs (8), which form a rectangular frame. The four top ribs (8) are located on the outside of the jacking pipe (1). There are four columns (9), which are located on the bottom surface of the top ribs (8) and at the four corners of the rectangular frame formed by the four top ribs (8). There are four bottom ribs (10), which are located below the top ribs (8). Both ends of the bottom ribs (10) are fixedly connected to the side walls of the two columns (9) and at the four sides of the rectangle.
7. The anti-clogging feed hopper for a roller mill according to claim 6, characterized in that: The top reinforcement (8) and bottom reinforcement (10) are both channel steel, and the column (9) is square steel.
8. The anti-clogging feed hopper for a roller mill according to claim 1, characterized in that: The included angle between the two side walls of the blade (601) is 15°.