Air compressor fin atomizing spray cooling device

Abstract

The utility model discloses an air compressor fin atomization and spraying cooling device, including base, air compressor body and support. The utility model has the characteristics that the air compressor fin is conveniently heat dissipated, one side of water supply pipeline is fixedly connected with the nearest desalted water pipeline, temperature sensor real -time monitoring air compressor peripheral environment temperature or the temperature of air compressor body, when the temperature value that temperature sensor detected reaches or exceeds the temperature threshold value of pre -established, the controller will send the opening instruction to solenoid valve, and the solenoid valve is electrified, and the valve core of inside acts, makes the desalted water transport through water supply pipeline, makes the desalted water transport and sprays in the shower head, and when the fine water drop or mist water is contacted with the high -temperature air compressor body surface or the surrounding hot air, absorbs heat through the mode of heat conduction and evaporation, and the water is changed into gaseous state after absorbing heat, thereby taking away a large amount of heat, realizes the cooling of air compressor, and ensures that air compressor runs in the temperature range of suitability.

Description

Technical Field

[0001] This utility model relates to the field of mechanical engineering equipment cooling, specifically to an atomizing spray cooling device for air compressor heat sinks. Background Technology

[0002] An air compressor is a machine that converts the mechanical energy of a prime mover into the pressure energy of a gas. Its core function is to compress air, increase gas pressure, or transport gas. It is widely used in many fields such as industry, agriculture, and transportation. Through mechanical action, it reduces the volume of air in a closed space, thereby increasing its pressure. When compressing air, the air compressor generates a lot of heat due to mechanical work and friction between gas molecules, causing the temperature of the air compressor components and the compressed air to rise sharply. Therefore, it is necessary to dissipate the heat generated by the air compressor during the air compression process to reduce the temperature of the air compressor and the discharged compressed air to a suitable range.

[0003] During the use of air compressors, finned coolers are used to cool the high-temperature compressed air discharged from the compressor in an air-cooling manner. In existing technologies, circulating water cooling radiators are used to cool the air compressor.

[0004] In existing heat dissipation technologies, the cost of modifying radiators to use circulating water for cooling is high, involving multiple costs such as pipe laying and equipment purchase. It also has strict requirements for cooling water quality. In order to avoid scaling and corrosion in the cooling system, it is often necessary to add desalination cooling circulation facilities, which undoubtedly increases costs and construction complexity. Moreover, due to the usually small space conditions of air compressor rooms, the installation of new facilities faces layout problems and is difficult to implement smoothly in practical applications. Utility Model Content

[0005] In order to overcome the shortcomings of the existing technology, the purpose of this utility model is to provide an air compressor heat sink atomizing spray cooling device. By setting up a cooling component, it solves the problem of excessively high exhaust temperature caused by insufficient cooling efficiency of the air compressor due to the finned cooler during high summer temperatures. The device has the characteristics of low cost, convenient installation, good cooling effect and no impact on normal equipment operation.

[0006] The objective of this utility model is achieved through the following technical solution:

[0007] A cooling device for air compressor heat sink atomizing spray includes a base, an air compressor body, and a bracket. The air compressor body is mounted on top of the base, and the bracket is mounted on the outside of the air compressor body. A cooling component is mounted on top of the bracket, and a controller is fixedly connected to the top of the bracket. A water supply pipe is fixedly connected to one side of the bracket, and the other side of the water supply pipe passes through the bracket. A fixing frame is fixedly sleeved on the outside of the water supply pipe, and the other side of the fixing frame is fixedly connected to the bracket. A solenoid valve is fixedly connected to one side of the water supply pipe, and a spray head is fixedly connected to the top of the water supply pipe. A temperature sensor is fixedly connected to one side of the bracket.

[0008] In one alternative embodiment, a base plate is fixedly connected to one side of the base, and support rods are fixedly connected to both sides of the base plate.

[0009] In one optional embodiment, a lead screw is rotatably connected inside the support rod, and a drive motor is fixedly connected above the support rod, with the output end of the drive motor fixedly connected to the lead screw.

[0010] In one optional embodiment, a sliding block is threadedly connected to the upper part of the lead screw, a gear is rotatably connected to one side of the sliding block, and a toothed plate is fixedly connected to the upper part of the base plate, with the gear meshing with the toothed plate.

[0011] In one optional embodiment, a rotating rod is fixedly connected to one side of the gear, a cleaning brush is fixedly sleeved above the rotating rod, a sliding rod is fixedly connected inside the support rod on the other side, a sliding block two is slidably connected above the sliding rod, and the other side of the rotating rod is rotatably connected to the sliding block two.

[0012] In one alternative embodiment, a groove is provided above the base plate, and a collection trough is slidably connected above the groove.

[0013] In one optional embodiment, a magnetic suction plate is fixedly connected to the outer side of the bracket, a baffle is movably connected to the outer side of the bracket, and a magnetic suction plate is fixedly connected to one side of the baffle.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] One side of the water supply pipe is fixedly connected to the nearest demineralized water pipe. The temperature sensor monitors the ambient temperature around the air compressor or the temperature of key parts of the air compressor body in real time. When the temperature value detected by the temperature sensor reaches or exceeds the preset temperature threshold, the controller will send an opening command to the solenoid valve. After the solenoid valve is energized, the internal valve core moves, allowing the demineralized water to be transported through the water supply pipe and sprayed out into the spray head. When the fine water droplets or mist come into contact with the high-temperature surface of the air compressor body or the surrounding hot air, they absorb heat through heat conduction and evaporation. After absorbing heat, the water changes from a liquid state to a gas state, thereby carrying away a large amount of heat and cooling the air compressor, ensuring that the air compressor operates within a suitable temperature range.

[0016] As the baffle approaches the bracket, magnetic plate one and magnetic plate two come into contact and are magnetically attracted, firmly fixing the baffle to the outside of the bracket. This prevents the mist droplets from spreading to other areas of the equipment room, protecting surrounding equipment.

[0017] By starting the drive motor to rotate the lead screw, the lead screw rotates and causes the sliding block to move linearly above the lead screw. At the same time as the sliding block moves, it drives the gear to move. The gear meshes with the gear plate and rotates. The rotation of the gear drives the rotating rod to rotate, and the rotation of the rotating rod drives the cleaning brush to rotate. The sliding rod limits the brush, thus wiping away the water mist remaining on one side of the air compressor body. Attached Figure Description

[0018] Figure 1 The diagram shown is a three-dimensional structural schematic of this utility model;

[0019] Figure 2 The diagram shown is a three-dimensional structural schematic of this utility model;

[0020] Figure 3 The diagram shown is a partial three-dimensional structural schematic of this utility model;

[0021] Figure 4 The diagram shown is a partial three-dimensional structural schematic of this utility model;

[0022] Figure 5 The diagram shown is a partial three-dimensional structural schematic of this utility model;

[0023] Figure 6 The diagram shown is a partial three-dimensional structural schematic of this utility model;

[0024] In the diagram: 101, base; 102, air compressor body; 103, bracket; 104, controller; 105, water supply pipe; 106, fixing frame; 107, solenoid valve; 108, spray head; 201, base plate; 202, support rod; 203, lead screw; 204, drive motor; 205, sliding block one; 206, gear; 207, toothed plate; 208, rotating rod; 209, cleaning brush; 210, sliding rod; 211, sliding block two; 301, slide groove; 302, collection tank; 303, magnetic plate one; 304, baffle; 305, magnetic plate two. Detailed Implementation

[0025] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments. Unless otherwise specified, the materials and equipment used in this embodiment are all commercially available. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this application, and should not be construed as limiting this application.

[0026] In the description of this application, it should be understood that the terms "upper," "lower," "front," "rear," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this application. In the description of this application, "a plurality of" means two or more, unless otherwise precisely specified.

[0027] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "connected," "linked," and "connected" should be interpreted broadly. For example, they can refer to a fixed connection, a connection through an intermediary, or a connection within two elements or an interaction between two elements. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0028] The terms "first," "second," etc., in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such process, method, product, or apparatus.

[0029] Please refer to Figure 1-6A cooling device for air compressor heat sinks via atomizing spray includes a base 101, an air compressor body 102, and a bracket 103. The air compressor body 102 is positioned above the base 101, and the bracket 103 is positioned outside the air compressor body 102. A cooling component is positioned above the bracket 103. A controller 104 is fixedly connected to the top of the bracket 103. A water supply pipe 105 is fixedly connected to one side of the bracket 103, and the other side of the water supply pipe 105 passes through the bracket 103. A fixing frame 106 is fixedly sleeved on the outside of the water supply pipe 105, and the other side of the fixing frame 106 is fixedly connected to the bracket 103. A solenoid valve 107 is fixedly connected to one side of the water supply pipe 105, and a spray head 108 is fixedly connected to the top of the water supply pipe 105. A temperature sensor is fixedly connected to one side of the bracket 103. One side of the water supply pipe 105 is fixedly connected to the nearest demineralized water pipe. The temperature sensor monitors the ambient temperature around the air compressor or the temperature of key parts of the air compressor body 102 in real time. When the temperature value detected by the temperature sensor reaches or exceeds the preset temperature threshold, the controller 104 sends an opening command to the solenoid valve 107. After the solenoid valve 107 is energized, the internal valve core moves, allowing the demineralized water to be transported through the water supply pipe 105 and sprayed out into the spray head 108. When the fine water droplets or mist come into contact with the high-temperature surface of the air compressor body 102 or the surrounding hot air, they absorb heat through heat conduction and evaporation. After absorbing heat, the water changes from a liquid state to a gas state, thereby carrying away a large amount of heat and cooling the air compressor, ensuring that the air compressor operates within a suitable temperature range.

[0030] In a preferred embodiment of this utility model, a base plate 201 is fixedly connected to one side of the base 101, and support rods 202 are fixedly connected to both sides of the base plate 201. The support rods 202 are symmetrically arranged on both sides of the base plate 201.

[0031] In a preferred embodiment of this utility model, a lead screw 203 is rotatably connected inside the support rod 202, and a drive motor 204 is fixedly connected above the support rod 202. The output end of the drive motor 204 is fixedly connected to the lead screw 203, and the lead screw 203 is driven to rotate by starting the drive motor 204.

[0032] In a preferred embodiment of this utility model, a sliding block 205 is threadedly connected to the upper part of the lead screw 203, and a gear 206 is rotatably connected to one side of the sliding block 205. A toothed plate 207 is fixedly connected to the upper part of the base plate 201. The gear 206 meshes with the toothed plate 207. The sliding block 205 moves linearly above the lead screw 203 by rotating the lead screw 203. At the same time as the sliding block 205 moves, the gear 206 moves. The gear 206 rotates by meshing with the toothed plate 207.

[0033] In a preferred embodiment of this utility model, a rotating rod 208 is fixedly connected to one side of the gear 206, and a cleaning brush 209 is fixedly sleeved on the upper part of the rotating rod 208. A sliding rod 210 is fixedly connected inside the support rod 202 on the other side, and a sliding block 211 is slidably connected on the upper part of the sliding rod 210. The other side of the rotating rod 208 is rotatably connected to the sliding block 211. The rotation of the gear 206 drives the rotating rod 208 to rotate, and the rotation of the rotating rod 208 drives the cleaning brush 209 to rotate. The sliding rod 210 limits its movement, thereby wiping away the residual water mist on one side of the air compressor body 102.

[0034] In a preferred embodiment of this utility model, a sliding groove 301 is provided above the base plate 201, and a collection groove 302 is slidably connected above the sliding groove 301. The collection groove 302 collects the atomized water droplets remaining during spraying. The collection groove 302 slides inside the sliding groove 301, which facilitates the disassembly of the collection groove 302.

[0035] In a preferred embodiment of this utility model, a magnetic suction plate 303 is fixedly connected to the outer side of the bracket 103, and a baffle 304 is movably connected to the outer side of the bracket 103. A magnetic suction plate 305 is fixedly connected to one side of the baffle 304. When the baffle 304 approaches the bracket 103, the magnetic suction plate 303 and the magnetic suction plate 305 come into contact and are attracted by magnetic force. The baffle 304 is firmly fixed to the outer side of the bracket 103, preventing the mist droplets during atomization spray from spreading to other areas of the machine room and protecting the surrounding equipment.

[0036] During operation, when the temperature value detected by the temperature sensor reaches or exceeds the preset temperature threshold, the controller 104 sends an opening command to the solenoid valve 107. After the solenoid valve 107 is energized, the internal valve core actuates, allowing the demineralized water to be transported through the water supply pipe 105 and sprayed out into the spray head 108. When the fine water droplets or mist come into contact with the high-temperature air compressor body 102 or the surrounding hot air, they absorb heat through heat conduction and evaporation. After absorbing heat, the water changes from a liquid state to a gas state, thereby carrying away a large amount of heat and cooling the air compressor. When the baffle 304 approaches the bracket 103, the magnetic suction plate 1 303 contacts the magnetic suction plate 2 305 and is magnetically attracted, and the baffle 304 is firmly fixed. On the outside of the bracket 103, the mist droplets during atomized spraying are prevented from spreading to other areas of the machine room. The drive motor 204 is started to drive the lead screw 203 to rotate. The rotation of the lead screw 203 causes the sliding block 205 to move linearly above the lead screw 203. As the sliding block 205 moves, it drives the gear 206 to move. The gear 206 meshes with the toothed plate 207, causing the gear 206 to rotate. The rotation of the gear 206 drives the rotating rod 208 to rotate. The rotation of the rotating rod 208 drives the cleaning brush 209 to rotate. The sliding rod 210 limits its movement, thereby wiping away the water mist remaining on one side of the air compressor body 102. The collection tank 302 can collect the atomized water droplets remaining during spraying.

[0037] Although only certain components and embodiments of this application have been illustrated and described, many modifications and alterations (e.g., variations in the size, dimensions, structure, shape and proportion of the various elements, installation arrangement, material use, color, orientation, etc.) will be conceived by those skilled in the art without actually departing from the scope and spirit of the claims.

[0038] Finally, it should be noted that the above embodiments are only preferred embodiments of this utility model and should not be used to limit the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.

Claims

1. A device for atomizing spray cooling of air compressor heat sinks, characterized in that: The device includes a base (101), an air compressor body (102), and a bracket (103). The air compressor body (102) is located on top of the base (101). The bracket (103) is located on the outside of the air compressor body (102). A cooling component is located on top of the bracket (103). A controller (104) is fixedly connected to the top of the bracket (103). A water supply pipe (105) is fixedly connected to one side of the bracket (103). The other side of the water supply pipe (105) passes through the bracket (103). A fixing frame (106) is fixedly sleeved on the outside of the water supply pipe (105). The other side of the fixing frame (106) is fixedly connected to the bracket (103). A solenoid valve (107) is fixedly connected to one side of the water supply pipe (105). A spray head (108) is fixedly connected to the top of the water supply pipe (105). A temperature sensor is fixedly connected to one side of the bracket (103).

2. The air compressor heat sink atomizing spray cooling device according to claim 1, characterized in that: A base plate (201) is fixedly connected to one side of the base (101), and support rods (202) are fixedly connected to both sides of the base plate (201).

3. The air compressor heat sink atomizing spray cooling device according to claim 2, characterized in that: The support rod (202) is internally rotatably connected to a lead screw (203), and a drive motor (204) is fixedly connected above the support rod (202). The output end of the drive motor (204) is fixedly connected to the lead screw (203).

4. The air compressor heat sink atomizing spray cooling device according to claim 3, characterized in that: A sliding block (205) is threadedly connected to the top of the lead screw (203), and a gear (206) is rotatably connected to one side of the sliding block (205). A toothed plate (207) is fixedly connected to the top of the base plate (201), and the gear (206) meshes with the toothed plate (207).

5. The air compressor heat sink atomizing spray cooling device according to claim 4, characterized in that: A rotating rod (208) is fixedly connected to one side of the gear (206), and a cleaning brush (209) is fixedly sleeved above the rotating rod (208). A sliding rod (210) is fixedly connected inside the support rod (202) on the other side, and a second sliding block (211) is slidably connected above the sliding rod (210). The other side of the rotating rod (208) is rotatably connected to the second sliding block (211).

6. The air compressor heat sink atomizing spray cooling device according to claim 2, characterized in that: A groove (301) is provided above the base plate (201), and a collection groove (302) is slidably connected above the groove (301).

7. The air compressor heat sink atomizing spray cooling device according to claim 1, characterized in that: A magnetic suction plate (303) is fixedly connected to the outside of the bracket (103), and a baffle (304) is movably connected to the outside of the bracket (103). A magnetic suction plate (305) is fixedly connected to one side of the baffle (304).

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