An automated insect adult emergence device and system

Abstract

This utility model relates to an automated insect eclosion device, comprising a pupa storage mechanism, an adult insect support mechanism, a rotating mechanism, a vibrating mechanism, and a frame. The adult insect support mechanism is located on top of the pupa storage mechanism, with one end movably connected to the frame. One end of the rotating mechanism is installed with the frame, and the other end is installed with the adult insect support mechanism. A certain distance exists between the frame and the pupa storage mechanism, forming a space for insects to fall. The vibrating mechanism is installed with either the frame or the adult insect support mechanism. This utility model, with its core structure of spatial isolation, dynamic guidance, and flexible detachment, solves three major pain points in traditional insect eclosion: adult insect damage, manual dependence, and low efficiency. It provides strong support for the large-scale breeding of holometabolous insects such as yellow mealworms, black mealworms, and breadworms.

Description

Technical Field

[0001] This utility model relates to an automated insect adult emergence device and system, belonging to the field of insect breeding equipment. Background Technology

[0002] Insect farming boasts advantages such as low cost, small space requirements, and rapid reproduction. Insects are rich in protein and other nutrients, serving as high-quality feed and also processing organic waste, reducing environmental pollution. Furthermore, insects are diverse in species, have wide applications, promising prospects, and high economic value, making them significant for agricultural development and ecological protection. Holometabolous insects undergo four stages: egg, larva, pupa, and adult, with significant differences in morphology and habits between larvae and adults. In insect farming, newly emerged adults have soft bodies and, if not separated promptly, can be bitten or even killed by other adults or larvae. This is especially true after the pupal stage, when larvae and adults actively attack the pupa, leading to a decreased survival rate. Currently, the separation of adults from pupae in insect farming is done manually, resulting in low efficiency, high labor costs, and hindering large-scale farming. Utility Model Content

[0003] This invention provides an automated insect adult emergence device and system, which solves the problems of low efficiency and high labor costs in the analysis of pupae after they emerge as adults.

[0004] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:

[0005] An automated insect adult emergence device includes a pupa storage mechanism, an adult insect support mechanism, a rotation mechanism, a vibration mechanism, and a frame;

[0006] The adult insect support mechanism is used for the adult insects to climb onto after emergence, forming a support to prevent them from falling into the pupa storage mechanism. The rotating mechanism can drive the adult insect support mechanism to rotate and change its position. The vibration mechanism drives the adult insect support mechanism to vibrate, causing the adult insects on it to fall off.

[0007] The adult insect support mechanism is located on top of the pupa storage mechanism. One end of the adult insect support mechanism is movably connected to the frame. One end of the rotating mechanism is installed with the frame, and the other end is installed with the adult insect support mechanism. There is a certain distance between the frame and the pupa storage mechanism to form a space for insects to fall. The vibration mechanism is installed with the frame or the adult insect support mechanism.

[0008] Furthermore, preferably, the pupal storage mechanism is an automatic conveying mechanism.

[0009] Furthermore, preferably: the automatic conveying mechanism includes a material conveying mechanism and a square frame, the square frame is in contact and sealed with the material conveying mechanism, and an isolation door is provided on the side plate of the square frame at one or both ends of the material conveying mechanism.

[0010] Furthermore, preferably: the material conveying mechanism is a belt conveyor;

[0011] Alternatively, the material conveying mechanism may include two rollers and a conveyor belt, with both ends of the conveyor belt wound around the two rollers respectively, and the rollers being installed together with the power mechanism.

[0012] Furthermore, preferably, the isolation door is an automatic door.

[0013] Furthermore, preferably, the adult insect support mechanism is any one of a sieve, a sieve plate, a corrugated plate, and a corrugated plate.

[0014] Furthermore, preferably, the rotating mechanism is an electric push rod, a hydraulic cylinder, and a take-up mechanism.

[0015] Furthermore, preferably, the insect-falling space is equipped with an adult insect collection mechanism.

[0016] This invention also provides an automated insect eclosion system comprising several layers of the adult eclosion device described in this invention, wherein the number of vibration mechanisms can be adjusted according to actual conditions.

[0017] Furthermore, preferably: each layer of the adult emergence device is equipped with the vibration mechanism, or several layers of adult emergence devices share a single vibration mechanism.

[0018] Furthermore, preferably, it also includes a control system, wherein the rotating mechanism, vibrating mechanism, or automatic conveying mechanism is respectively connected to the control system.

[0019] The beneficial effects of this utility model are:

[0020] The device of this invention achieves efficient, low-damage, and continuous automated eclosion through a mechanical linkage design of the entire "pupa-adult-collection" path, and has the following advantages:

[0021] (1) Zero-damage separation: The adult support mechanism forms a "suspended platform" above the pupa, allowing the adult to climb directly after emergence, avoiding friction with the pupa or falling, and significantly reducing the mechanical damage rate.

[0022] (2) Dynamic space management: The rotating mechanism periodically adjusts the angle of the support surface, which not only prevents adult insects from accumulating, but also induces newly emerged adult insects to migrate through position changes, thereby improving space utilization.

[0023] (3) Non-destructive centralized collection: After a certain period of time, the rotating mechanism is adjusted to be in the insect dropping space, and the vibration mechanism causes the adult insects to fall into the insect dropping space in batches with a controllable amplitude, replacing manual sweeping and avoiding limb damage caused by traditional slapping.

[0024] (4) Low energy consumption and continuous operation: The combined action of rotation and vibration is achieved through mechanical linkage, without the need for a complex sensing system, making it suitable for large-scale breeding scenarios with no human intervention 24 hours a day.

[0025] This invention, with its core structure of spatial isolation, dynamic guidance, and flexible detachment, solves three major pain points in traditional insect molting: adult insect damage, reliance on manual labor, and low efficiency. It provides strong support for the planned breeding of insects, especially for the large-scale breeding of holometabolous insects such as yellow mealworms, black mealworms, and breadworms. Attached Figure Description

[0026] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0027] Figure 1 This is a schematic diagram of the main structure of the first feathering device of this utility model;

[0028] Figure 2 This is a top view of the first feathering device of this utility model;

[0029] Figure 3 This is a schematic diagram of the main structure of the second feathering device of this utility model;

[0030] Figure 4 This is a schematic diagram of the left-side structure of the second feathering device of this utility model;

[0031] Figure 5 This is a schematic diagram of the structure of the third feathering device of this utility model;

[0032] Figure 6 This is a schematic diagram of the structure of the fourth feathering device of this utility model;

[0033] Figure 7 This is a schematic diagram of the fifth feathering device of this utility model;

[0034] Figure 8 This is a three-dimensional structural diagram of the automatic conveying mechanism of this utility model;

[0035] Figure 9 This is a schematic diagram of the feathering system of this utility model;

[0036] Figure 10 This is a block diagram of the control system structure of this utility model;

[0037] In the diagram, 1 is the frame, 2 is the electric push rod, 3 is the adult insect collection box, 4 is the square box, 5 is the adult insect support mechanism, 6 is the vibration mechanism, 7 is the belt conveyor, 8 is the square frame, 9 is the wire take-up mechanism, 10 is the conveyor belt, 11 is the roller, 12 is the automatic door, and 13 is the adult insect belt conveyor. Detailed Implementation

[0038] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are also described.

[0039] Example 1

[0040] like Figure 1 and 2 As shown, an automated insect adult emergence device includes a pupa storage mechanism, an adult insect support mechanism 5, a rotating mechanism, a vibration mechanism 6, and a frame 1.

[0041] The pupa storage facility is the storage facility for emerging pupae. Generally, a square box 4 without a lid is sufficient. The height of the box should be suitable so that the emerging adult pupae can climb to the adult support mechanism 5 at the bottom of the square box 4.

[0042] The adult insect support mechanism 5 is used to support the emerging adults as they climb over it, preventing them from falling into the pupal storage mechanism. It is generally made of any one of the following: a sieve, a sieve plate, a corrugated plate, or a sieve board. In this embodiment, a sieve is used. The mesh size of the sieve should not be too large, just large enough for the adults to crawl through. The adult insect support mechanism 5 is generally located on both sides of the pupal storage mechanism, and its width is generally half the width of the pupal storage mechanism. Alternatively, it can be located on one side of the pupal storage mechanism, with a width generally the same as, or slightly larger than, the width of the pupal storage mechanism.

[0043] The rotating mechanism can drive the adult insect support mechanism 5 to rotate, changing their positional relationship. The rotating mechanism includes an electric push rod 2, a hydraulic cylinder, and a line winding mechanism 9, etc. In this embodiment, the electric push rod 2 is used.

[0044] The vibration mechanism 6 drives the adult insect support mechanism 5 to vibrate, causing the adult insects on it to fall off. Any device with a vibration function can be used, generally a vibrating rod. The installation position of the vibrating rod can be designed according to needs; in this embodiment, the vibrating rod is installed on the adult insect support mechanism 5.

[0045] The function of frame 1 is to provide installation positions and support for other components, and it can generally be made of I-beams.

[0046] The adult insect support mechanism 5 is located at the top of the pupa storage mechanism. One end of the adult insect support mechanism 5 is movably connected to the frame 1, generally by means of a rotating shaft, to enable the adult insect support mechanism 5 to rotate. One end of the rotating mechanism is installed together with the frame 1, and the other end is installed together with the adult insect support mechanism 5. There is a certain distance between the frame 1 and the pupa storage mechanism to form a space for insects to fall.

[0047] The insect-falling space is equipped with an adult insect collection mechanism for collecting adult insects. Generally, a box can be used, or a belt conveyor 7 can be used. In this embodiment, an adult insect collection box 3 is used.

[0048] The operation process of this embodiment is as follows: Pupae to be emerged are placed into the pupa storage mechanism. Then, the electric push rod 2 drives the adult insect support mechanism 5 to move, so that it covers the pupa storage mechanism. Under controlled environmental conditions, the pupae emerge into adults. The adults crawl to the adult insect support mechanism 5 and are collected. According to the emergence pattern of the pupae, after a period of time, the electric push rod 2 drives the adult insect support mechanism 5 to move upward, and at the same time, it moves the adults together, so that they are in the insect dropping space. Then, the vibrator is activated, so that the adult insect support mechanism 5 shakes, causing the adults on it to fall and be collected. Then, the electric push rod 2 drives the adult insect support mechanism 5 to move, so that it covers the pupa storage mechanism, and continues to collect the emerged adults. The above operation is repeated to complete the collection of emerged adults. When there are no more pupae to emerge in the pupa storage mechanism, the emergence is stopped, the pupa storage mechanism is cleaned, and the emergence operation of the pupae is completed.

[0049] During the emergence process, the positions of the adult insect support mechanism 5 and the pupa storage mechanism can be adjusted to achieve more precise adult insect collection.

[0050] The molting device in this embodiment has a simple structure and is easy to operate. It only requires manual operation when placing the pupae into the pupae storage mechanism. All other steps can be completed automatically, resulting in low labor costs and high production efficiency.

[0051] Example 2

[0052] In Example 1, the pupa storage mechanism is a square box 4. When placing the pupae, manual adjustment is required to ensure that the pupae are placed evenly. At the same time, when the pupae emerge, there will be some pupae that cannot emerge and other impurities, which need to be cleaned manually, resulting in low efficiency.

[0053] To solve the above problems, the pupa storage mechanism in this embodiment is an automatic conveying mechanism, which can be a device that can put the pupae in from one end and then automatically flatten them.

[0054] like Figure 3 and 4 As shown, the solution adopted in this embodiment is as follows: the automatic conveying mechanism includes a material conveying mechanism and a square frame 8. The square frame 8 is in contact and sealed with the material conveying mechanism. An isolation door is provided on the side plate of the square frame 8 at one or both ends of the material conveying mechanism. If the isolation door is provided on the side plate at one end, it is located at the discharge end. Figure 8 As shown, the isolation door can generally be a manual door or an automatic door 12. In this embodiment, an automatic door 12 is used. Generally, an automatic door 12 includes a door panel and a rotating mechanism. The rotating mechanism can be any existing equipment. In this embodiment, an electric push rod 2 is used.

[0055] The purpose of the material conveying mechanism is to transport materials from one end to the other. Generally, a belt conveyor 7 is sufficient. The belt conveyor 7 is a friction-driven machine that transports materials continuously. It mainly consists of a frame, conveyor belt, idlers, drums, tensioning device, transmission device, etc. It is a conventional conveying equipment, and its specific structure will not be described in detail.

[0056] The material conveying mechanism can also adopt other structures, such as the material conveying mechanism including two rollers 11 and a conveyor belt 10, with the two ends of the conveyor belt 10 respectively wound around the two rollers 11, and the rollers 11 being installed together with the power mechanism.

[0057] In this embodiment, the pupa storage mechanism adopts an automatic conveying mechanism. When placing the pupae, they are evenly placed from one end of the equipment, and then the automatic conveying mechanism moves to transport the pupae from one end to the other end, realizing the automated operation of pupae placement. Compared with the use of square box 4, where workers need to walk from one end to the other to place the pupae, this saves manpower and improves efficiency.

[0058] like Figure 6 and 7 As shown, the vibration mechanism 6 drives the adult insect support mechanism 5 to vibrate. It can be set in different positions as needed. For example, in this embodiment, the vibration mechanism 6 is set on the frame 1. When the adult insect support mechanism 5 comes into contact with the vibration mechanism 6, it performs a vibration operation.

[0059] like Figure 6 and 7As shown, the rotation mechanism can be configured as needed; for example, in this embodiment, a take-up mechanism 9 is used. The take-up mechanism 9 generally includes a wire roller, a support, a pull line, and a motor. The wire roller is fixed on the support, and the motor is installed together with the wire roller. One end of the pull line is wound around the wire roller, and the other end is fixed to the adult insect support mechanism 5. The rotation operation of the adult insect support mechanism 5 is achieved by changing the length of the pull line.

[0060] Example 3

[0061] like Figure 8-10 As shown, an automated insect eclosion system includes several layers of the adult eclosion device. In this embodiment, six layers are used, and the height between each two layers is not less than the height of the adult support mechanism 5.

[0062] Adult insect belt conveyors 13 are respectively installed at the bottom of both sides of the automatic conveying mechanism.

[0063] In this embodiment, the system is a whole structure, and each layer of the adult emergence device is equipped with the vibration mechanism 6.

[0064] Alternatively, several layers of adult emergence devices can share a single vibration mechanism 6, reducing equipment costs.

[0065] The system in this embodiment also includes a control system, which generally includes a control panel, circuit board and programmable microcontroller, etc., which are conventional equipment. Appropriate equipment can be selected as needed.

[0066] The rotating mechanism, vibration mechanism 6, automatic conveying mechanism, adult insect belt conveyor and automatic door 12 are respectively connected to the control system.

[0067] The system in this embodiment can also be equipped with temperature and humidity sensors, lighting mechanisms, and temperature and humidity adjustment mechanisms for precise control of the feathering environment.

[0068] The system implemented here can effectively automate and scale up feathering operations, thereby improving production efficiency and reducing floor space requirements.

[0069] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An automated insect eclosion device, characterized in that: Includes a pupa storage mechanism, an adult insect support mechanism, a rotating mechanism, a vibration mechanism, and a frame; The adult insect support mechanism is used for the adult insects to climb onto after emergence, forming a support to prevent them from falling into the pupa storage mechanism. The rotating mechanism can drive the adult insect support mechanism to rotate and change its position. The vibration mechanism drives the adult insect support mechanism to vibrate, causing the adult insects on it to fall off. The adult insect support mechanism is located on top of the pupa storage mechanism. One end of the adult insect support mechanism is movably connected to the frame. One end of the rotating mechanism is installed with the frame, and the other end is installed with the adult insect support mechanism. There is a certain distance between the frame and the pupa storage mechanism to form a space for insects to fall. The vibration mechanism is installed with the frame or the adult insect support mechanism.

2. The feathering device according to claim 1, characterized in that: The pupae storage mechanism is an automatic conveying mechanism.

3. The feathering device according to claim 2, characterized in that: The automatic conveying mechanism includes a material conveying mechanism and a square frame. The square frame is in contact with and sealed to the material conveying mechanism. An isolation door is provided on the side plate of the square frame at one or both ends of the material conveying mechanism.

4. The feathering device according to claim 3, characterized in that: The material conveying mechanism is a belt conveyor; Alternatively, the material conveying mechanism may include two rollers and a conveyor belt, with both ends of the conveyor belt wound around the two rollers respectively, and the rollers being installed together with the power mechanism.

5. The feathering device according to claim 3, characterized in that: The isolation door is an automatic door.

6. The feathering device according to any one of claims 1-5, characterized in that: The adult insect support mechanism can be any one of a sieve, a sieve plate, a corrugated plate, or a corrugated plate.

7. The feathering device according to any one of claims 1-5, characterized in that: The rotating mechanism is an electric push rod, a hydraulic cylinder, and a take-up mechanism.

8. The feathering device according to claim 6, characterized in that: The rotating mechanism is an electric push rod, a hydraulic cylinder, and a take-up mechanism.

9. The feathering device according to any one of claims 1-5, characterized in that: The insect-falling space is equipped with an adult insect collection mechanism.

10. The feathering device according to claim 6, characterized in that: The insect-falling space is equipped with an adult insect collection mechanism.

11. An automated insect eclosion system, characterized in that: It includes several layers of feathering devices as described in any one of claims 2-10, wherein each layer of feathering devices is provided with the vibration mechanism or several layers of feathering devices share a single vibration mechanism.

12. The feathering system according to claim 11, characterized in that: It also includes a control system, and the rotating mechanism, vibration mechanism or automatic conveying mechanism are respectively connected to the control system.

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