A multi-stage condensation organic solvent regeneration device
By designing a multi-stage condensation organic solvent regeneration equipment, and utilizing components such as blowers, suction pipes, and multi-stage condensers, the problem of incomplete solvent regeneration is solved, achieving complete solvent regeneration and efficient recovery, and reducing production costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HECHUANG (WUXI) ENVIRONMENTAL PROTECTION TECH CO LTD
- Filing Date
- 2025-04-09
- Publication Date
- 2026-05-26
AI Technical Summary
Existing organic solvent regeneration equipment is not thorough in multi-stage condensation, resulting in incomplete solvent recovery, impurities, and compromised quality.
Design a multi-stage condensation organic solvent regeneration device, including a blower, suction pipe, multi-stage condenser, gas-liquid separator, activated carbon adsorption tower and sealed storage tank, to achieve complete solvent regeneration through multi-stage condensation and adsorption treatment.
It achieves complete solvent regeneration, reduces VOC emissions, lowers production costs, improves recovery efficiency, and extends the service life of the equipment.
Smart Images

Figure CN224270201U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of organic solvent technology, specifically relating to a multi-stage condensation organic solvent regeneration device. Background Technology
[0002] Organic solvents are carbon-containing volatile liquids that can dissolve other organic substances (such as resins and oils). They are commonly used in industrial production and laboratories. Examples include: hydrocarbons such as toluene and gasoline; oxygenated solvents such as ethanol (alcohol) and acetone; and halogenated hydrocarbons such as chloroform and carbon tetrachloride. Most organic solvents are flammable and explosive (such as ether and acetone), and some are toxic or carcinogenic (such as benzene and chloroform). They are highly volatile and easily diffuse to form VOCs (volatile organic compounds).
[0003] Existing organic solvent regeneration equipment separates and purifies volatile organic compounds (VOCs) from the gaseous or mixed state through physical or chemical means, realizing the recycling of solvents and pollution reduction. However, in actual use, it is inconvenient to perform multi-stage condensation on organic solutions, which can easily lead to incomplete regeneration of organic solutions, impurities, and incomplete recovery, affecting quality. Therefore, we need to upgrade and modify the existing technology. Utility Model Content
[0004] The purpose of this invention is to provide a multi-stage condensation organic solvent regeneration device to solve the problems mentioned in the background art.
[0005] To solve the above problems, the following technical solutions are provided:
[0006] Design a multi-stage condensation organic solvent regeneration device, including a device body containing a blower. The front end of the blower is connected to an air suction pipe, and the rear end of the blower is connected to an air inlet pipe. One end of the air inlet pipe is connected to a primary condenser. A secondary condenser and a tertiary condenser are arranged on the side of the primary condenser. A gas-liquid separator is connected to the side of the tertiary condenser. A solvent tank is connected below the gas-liquid separator, and one end of the gas-liquid separator is connected to a connecting pipe. A second liquid inlet pipe is connected below the solvent tank. The connecting pipe is connected to an activated carbon adsorption tower. The activated carbon adsorption tower is equipped with a connector, and a first liquid inlet pipe is connected to the connector. One end of the first and second liquid inlet pipes is connected to a sealed storage tank. A filter screen is provided inside the air suction pipe, and a limit buckle is connected to the filter screen.
[0007] Furthermore, connecting pipes are fixedly connected between the primary condenser, the secondary condenser, and the tertiary condenser.
[0008] Furthermore, a support frame is installed below the gas-liquid separator, and the support frame is fixedly connected to the gas-liquid separator.
[0009] Furthermore, the solvent container has an observation window with scale lines on both sides, and the observation window is made of a transparent material.
[0010] Furthermore, a pressure gauge is fixedly installed between the three-stage condenser and the gas-liquid separator.
[0011] Furthermore, the suction pipe is provided with positioning grooves, and multiple sets of positioning grooves are provided, with limit buckles movably installed in the multiple sets of positioning grooves.
[0012] Furthermore, both the positioning groove and the limiting buckle are provided with screw holes, and bolts are screwed into the screw holes.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0014] 1. This utility model, by setting up a blower, suction pipe, air inlet pipe, primary condenser, secondary condenser, tertiary condenser, connecting pipe, gas-liquid separator, solvent tank, connecting pipe, activated carbon adsorption tower, connector, liquid inlet pipe one, liquid inlet pipe two, and sealed storage tank, can perform multi-stage condensation and regeneration treatment of solvents containing waste gas, which facilitates the recycling of solvents by users, reduces VOC emissions, lowers production costs, and improves recovery efficiency.
[0015] 2. This utility model, by setting up a filter screen, positioning groove, limit buckle, screw hole and bolt, can install and fix the filter screen inside the device, which makes it convenient for users to disassemble and clean the filter screen later, avoids the blockage problem caused by long-term accumulation of particulate matter, maintains smooth airflow and system operation stability, and extends the working time and service life of the device.
[0016] Specific embodiments of the present invention are disclosed in detail with reference to the following description and accompanying drawings, indicating how the principles of the present invention can be employed. It should be understood that the embodiments of the present invention are not limited in scope. Within the spirit and scope of the appended claims, the embodiments of the present invention include many changes, modifications, and equivalents. Attached Figure Description
[0017] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:
[0018] Figure 1 This is a three-dimensional view of the overall structure of a multi-stage condensation organic solvent regeneration device according to the present invention;
[0019] Figure 2 This is a three-dimensional view of the regeneration structure of a multi-stage condensation organic solvent regeneration device according to the present invention.
[0020] Figure 3 This is a perspective view of the storage structure of a multi-stage condensation organic solvent regeneration device according to the present invention;
[0021] Figure 4 This is a three-dimensional view of the disassembly and assembly structure of a multi-stage condensation organic solvent regeneration device according to the present invention;
[0022] Figure 5 This is an exploded view of the disassembly and assembly structure of a multi-stage condensation organic solvent regeneration device according to this utility model.
[0023] In the diagram: 1. Main body of the device; 2. Blower; 3. Suction pipe; 4. Air inlet pipe; 6. First-stage condenser; 7. Second-stage condenser; 8. Third-stage condenser; 9. Connecting pipe; 10. Gas-liquid separator; 11. Pressure gauge; 12. Support frame; 13. Solvent tank; 14. Connecting pipe; 15. Activated carbon adsorption tower; 17. Connector; 18. Liquid inlet pipe one; 19. Liquid inlet pipe two; 20. Sealed storage tank; 21. Filter screen; 23. Positioning groove; 24. Limit buckle; 25. Screw hole; 26. Bolt. Detailed Implementation
[0024] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0025] like Figure 1 As shown in Figure 5, this embodiment provides a multi-stage condensation organic solvent regeneration device, including a device body 1. The device body 1 contains a blower 2. The front end of the blower 2 is connected to an air suction pipe 3, and the rear end of the blower 2 is connected to an air inlet pipe 4. One end of the air inlet pipe 4 is connected to a primary condenser 6. A secondary condenser 7 and a tertiary condenser 8 are arranged on the side of the primary condenser 6. A gas-liquid separator 10 is connected to the side of the tertiary condenser 8. A solvent tank 13 is connected below the gas-liquid separator 10, and one end of the gas-liquid separator 10 is connected to a connecting pipe 14. A second liquid inlet pipe 19 is connected below the solvent tank 13. The connecting pipe 14 is connected to an activated carbon adsorption tower 15. A connector 17 is provided on the activated carbon adsorption tower 15. A first liquid inlet pipe 18 is connected to the connector 17. One end of the first liquid inlet pipe 18 and the second liquid inlet pipe 19 is connected to a sealed storage tank 20. A filter screen 21 is provided inside the air suction pipe 3, and a limit buckle 24 is connected to the filter screen 21.
[0026] Preferably, connecting pipes 9 are fixedly connected between the primary condenser 6, the secondary condenser 7, and the tertiary condenser 8. By setting the connecting pipes 9, the primary condenser 6, the secondary condenser 7, and the tertiary condenser 8 can be connected and fixed, which facilitates the user's control and use of the device. A support frame 12 is installed below the gas-liquid separator 10. The support frame 12 is fixedly connected to the gas-liquid separator 10. By setting the support frame 12, the gas-liquid separator 10 can be supported, which increases the stability of the gas-liquid separator 10 and ensures the safety of the gas-liquid separator 10 during use. An observation window is opened in the solvent tank 13 and scale lines are set on both sides of the observation window. The observation window is made of transparent material. By setting the observation window, the solvent in the solvent tank 13 can be observed. By setting the scale lines, the amount of solvent in the solvent tank 13 can be recorded, which provides convenience for the user.
[0027] Preferably, a pressure gauge 11 is fixedly installed between the three-stage condenser 8 and the gas-liquid separator 10. By installing the pressure gauge 11, the pressure generated between the three-stage condenser 8 and the gas-liquid separator 10 can be detected, increasing the practicality of the device and providing convenience for the user. The suction pipe 3 has a positioning groove 23, and multiple sets of positioning grooves 23 are provided. Limit buckles 24 are movably installed in the multiple sets of positioning grooves 23. By setting the positioning grooves 23, the limit buckles 24 can be installed, thereby facilitating the user to position and install the filter screen 21, increasing the closeness and connection between the devices. Both the positioning grooves 23 and the limit buckles 24 have screw holes 25, and bolts 26 are screwed into the screw holes 25. By setting the screw holes 25 and the bolts 26, the filter screen 21 can be limited and fixed, ensuring the safety and stability of the filter screen 21 during use, and facilitating the user to disassemble and replace it later.
[0028] The working principle and process of this utility model are as follows: During use, blower 2 is turned on, driving the suction pipe 3 to adsorb the waste gas containing organic solvents. The inhaled waste gas containing organic solvents is filtered through filter screen 21 and then enters the inlet pipe 4. The waste gas containing organic solvents then enters the primary condenser 6, secondary condenser 7, and tertiary condenser 8 for condensation treatment. After treatment, the waste gas containing organic solvents condenses from gaseous solvent to liquid. The liquid solvent is then collected by the gas-liquid separator 10. The incompletely condensed gas enters the activated carbon adsorption tower 15 through the connecting pipe 14 for further purification. The solvent entering the solvent tank 13 enters the sealed storage tank 20 through the second liquid inlet pipe 19 for sealed storage. Simultaneously, the solvent purified by the activated carbon adsorption tower 15 enters the sealed storage tank 20 through the first liquid inlet pipe 18 for sealed storage. This system enables the regeneration of solvents containing waste gas through multi-stage condensation and regeneration, facilitating solvent recycling and reducing VOC emissions. This lowers production costs and improves recovery efficiency. When the filter screen 21 needs to be disassembled and replaced, the user can use tools to rotate the bolts 26 out of the screw holes 25. After removal, the user can remove the limiting buckle 24 of the filter screen 21 from the positioning groove 23. After removal, the user can clean or replace the filter screen 21. After cleaning, the filter screen 21 can be re-secured. This system allows for the installation and fixation of the filter screen 21, facilitating future disassembly and cleaning by the user. It avoids clogging caused by long-term accumulation of particulate matter, maintains smooth airflow and system stability, and extends the working time and service life of the device.
[0029] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0030] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0031] The present invention has been described above with reference to specific embodiments. However, those skilled in the art should understand that these descriptions are exemplary and not intended to limit the scope of protection of the present invention. Those skilled in the art can make various modifications and variations to the present invention based on its spirit and principles, and these modifications and variations are also within the scope of the present invention.
Claims
1. A multi-stage condensation organic solvent regeneration device, characterized in that, The device includes a main body (1), which contains a blower (2). The front end of the blower (2) is connected to a suction pipe (3), and the rear end of the blower (2) is connected to an air inlet pipe (4). One end of the air inlet pipe (4) is connected to a primary condenser (6). A secondary condenser (7) and a tertiary condenser (8) are provided on the side of the primary condenser (6). A gas-liquid separator (10) is connected on the side of the tertiary condenser (8). A solvent tank (13) is connected below the gas-liquid separator (10). 10) One end is connected to the connecting pipe (14), the solvent tank (13) is connected to the liquid inlet pipe two (19) below, the connecting pipe (14) is connected to the activated carbon adsorption tower (15), the activated carbon adsorption tower (15) is provided with a connector (17), the connector (17) is connected to the liquid inlet pipe one (18), one end of the liquid inlet pipe one (18) and the liquid inlet pipe two (19) is connected to the sealed storage tank (20), the suction pipe (3) is provided with a filter screen (21), and the filter screen (21) is connected to the limiting buckle (24).
2. The multi-stage condensation organic solvent regeneration equipment according to claim 1, characterized in that, The primary condenser (6), the secondary condenser (7) and the tertiary condenser (8) are all fixedly connected by connecting pipes (9).
3. The multi-stage condensation organic solvent regeneration equipment according to claim 1, characterized in that, A support frame (12) is installed below the gas-liquid separator (10), and the support frame (12) is fixedly connected to the gas-liquid separator (10).
4. The multi-stage condensation organic solvent regeneration equipment according to claim 1, characterized in that, The solvent container (13) has an observation window and scale lines on both sides of the observation window. The observation window is made of a transparent material.
5. The multi-stage condensation organic solvent regeneration equipment according to claim 1, characterized in that, A pressure gauge (11) is fixedly installed between the three-stage condenser (8) and the gas-liquid separator (10).
6. The multi-stage condensation organic solvent regeneration equipment according to claim 1, characterized in that, The suction pipe (3) is provided with a positioning groove (23), and multiple sets of positioning grooves (23) are provided. Limiting buckles (24) are movably installed in the multiple sets of positioning grooves (23).
7. The multi-stage condensation organic solvent regeneration equipment according to claim 6, characterized in that, Both the positioning groove (23) and the limiting buckle (24) are provided with screw holes (25), and bolts (26) are screwed into the screw holes (25).