A solid waste treatment apparatus

Abstract

This application relates to the field of solid waste treatment technology, and discloses a solid waste treatment device, including a support plate, a treatment box, a first crushing roller, a second crushing roller, a hydraulic cylinder, a moving plate, moving teeth, a transmission component, and a drive component. In use, controlling the drive component causes the second crushing roller to rotate. Then, under the transmission component, the two second crushing rollers on both sides rotate in opposite directions. When the two second crushing rollers on both sides rotate in opposite directions, the solid waste is initially crushed using the mutual shearing and tearing principle between the two relatively rotating crushing rollers. After the initially crushed solid waste falls under the action of gravity, controlling the hydraulic cylinder causes the moving plate to move towards the second crushing roller, pushing the fallen solid waste and causing multiple moving blades to engage with the crushing teeth of the second crushing roller. At this time, the interaction between the multiple moving blades and the second crushing roller allows the initially crushed solid waste to be shredded, sheared, and compressed into smaller particles, achieving staged crushing.

Description

Technical Field

[0001] This application relates to the field of solid waste treatment technology, and in particular to a solid waste treatment device. Background Technology

[0002] A related technology (publication number: CN221536800U) discloses a multi-stage crushing and treatment device for solid waste, including a treatment box, an internal crushing mechanism disposed within the treatment box, and a drive mechanism mounted on the treatment box. Multiple crushing mechanisms are arranged vertically. Each crushing mechanism includes two horizontally rotating rollers mounted on the inner wall of the treatment box. The two rollers are parallel and located on the same plane. Several evenly distributed crushing teeth are installed on the outer periphery of each roller. One end of each roller movably penetrates the treatment box and is fixedly fitted with a hobbing gear, which meshes with the other roller. The drive mechanism is used to drive the multiple crushing mechanisms to operate synchronously.

[0003] In the process of implementing the technical solution disclosed herein, at least the following problems were found in the related technologies:

[0004] This multi-stage crushing and processing device for solid waste improves the crushing efficiency by incorporating multiple crushing mechanisms that allow solid waste poured into the processing tank to be crushed sequentially. However, this device only employs a single crushing method. Therefore, even with multiple identical crushing mechanisms, it is difficult to achieve step-by-step crushing.

[0005] It should be noted that the information disclosed in the background section above is only used to enhance the understanding of the background of this application, and therefore may include information that does not constitute prior art known to those skilled in the art. Utility Model Content

[0006] To provide a basic understanding of some aspects of the disclosed technical solutions, a brief summary is given below. This summary is not a general commentary, nor is it intended to identify key / important components or describe the scope of protection of these technical solutions, but rather serves as an introduction to the detailed explanations that follow.

[0007] This disclosure provides a solid waste treatment device capable of staged crushing.

[0008] In some technical solutions, the solid waste treatment device includes: a support plate with a plurality of sieve holes formed on its top surface; a treatment box installed on the top surface of the support plate and surrounding the plurality of sieve holes; first crushing rollers rotatably mounted on the treatment box along its length and located on both sides of the treatment box along its width, with the crushing teeth of the first crushing rollers on both sides meshing with each other; a second crushing roller rotatably mounted on the treatment box in the opposite direction along its length and located below one of the two first crushing rollers along its height; and a hydraulic cylinder installed on the side of the treatment box along its width. The hydraulic cylinder has a moving end facing the second crushing roller; a moving plate is installed on the moving end of the hydraulic cylinder, located below the other of the two first crushing rollers along the height direction of the processing box; moving teeth are evenly installed on the moving plate along the length direction of the processing box; a transmission component is installed between the first crushing rollers and the second crushing rollers on both sides, for causing the first crushing rollers on both sides to rotate in opposite directions as the second crushing roller rotates; a driving component is installed between the support plate and the second crushing roller, configured to drive the second crushing roller to rotate; wherein, under the drive of the hydraulic cylinder, the plurality of moving teeth mesh with the crushing teeth of the second crushing roller.

[0009] Optionally, the transmission component includes: gears, respectively mounted on the main shafts of the first crushing rollers on both sides, and both located outside the processing box, with the gears on both sides meshing with each other; a first sprocket, mounted on the main shaft of either of the first crushing rollers on both sides, and located outside the processing box; a second sprocket, mounted on the main shaft of the second crushing roller, and located outside the processing box; and a chain, fitted onto the first sprocket and the second sprocket.

[0010] Optionally, the driving component includes: a reducer, mounted on the top surface of the support plate and located outside the processing box, the output end of the reducer being connected to the main shaft of the second crushing roller; and a motor, mounted on the input end of the reducer.

[0011] Optionally, it further includes: linear bearings, installed on the side wall of the processing box along the width direction and located on both sides of the processing box along the length direction; guide shafts, respectively passing through the linear bearings on both sides and connected to the moving plate.

[0012] Optionally, it further includes: first fixed teeth, which are evenly installed on the inner wall of the processing box along the length direction of the processing box and located on both sides of the processing box along the width direction of the processing box, with multiple first fixed teeth on both sides respectively meshing with the crushing teeth of the first crushing rollers on both sides.

[0013] Optionally, it further includes: second fixed teeth, which are uniformly installed on the inner wall of the processing box along the length direction of the processing box, and the plurality of second fixed teeth mesh with the crushing teeth of the second crushing roller.

[0014] Optionally, it further includes: a stop block, installed on the inner wall of the processing box, along the height direction of the processing box, and located above the moving plate.

[0015] Optionally, it further includes: a first bearing mounted on a seat, which is respectively fitted onto both ends of the main shaft of the first crushing roller and the second crushing roller on both sides, and is installed on the side wall of the processing box.

[0016] Optionally, it also includes: a second bearing mounted on the main shaft of the second crushing roller, which is respectively fitted at both ends and mounted on the top surface of the support plate.

[0017] Optionally, it also includes: support legs, which are respectively installed at the four corners of the top surface of the support plate.

[0018] The solid waste treatment device provided by this disclosure can achieve the following technical effects:

[0019] This disclosure provides a solid waste treatment device, including a support plate, a treatment box, a first crushing roller, a second crushing roller, a hydraulic cylinder, a moving plate, moving teeth, a transmission component, and a driving component. The support plate includes multiple screen holes on its top surface for discharging material and controlling the particle size. The treatment box is mounted on the top surface of the support plate and surrounds the multiple screen holes, used to contain the solid waste to be crushed. The first crushing roller is rotatably mounted on the treatment box along its length and located on both sides of the treatment box along its width, with both first crushing rollers capable of rotating relative to the treatment box. The crushing teeth of the two first crushing rollers mesh with each other for initial crushing of the solid waste. The second crushing roller is rotatably mounted on the treatment box in the opposite direction along its length and located below one of the two first crushing rollers along the height of the treatment box, capable of rotating relative to the treatment box. The hydraulic cylinder is mounted on the side wall of the treatment box along its width, with its moving end facing the second crushing roller, used to provide driving force to achieve linear movement. The movable plate is mounted on the moving end of the hydraulic cylinder, along the height direction of the processing box, below the other of the two first crushing rollers. Driven by the hydraulic cylinder, it moves closer to or further away from the second crushing roller. Movable teeth are evenly mounted on the movable plate along the length of the processing box, working in conjunction with the second crushing roller to perform secondary crushing of solid waste. A transmission component is installed between the first and second crushing rollers on both sides to transmit driving force, causing the first crushing rollers on both sides to rotate in opposite directions as the second crushing roller rotates. A drive component is installed between the support plate and the second crushing roller to provide driving force, driving the second crushing roller to rotate. Under the drive of the hydraulic cylinder, multiple movable teeth mesh with the crushing teeth of the second crushing roller.

[0020] In operation, controlling the drive mechanism causes the second crushing roller to rotate. Then, under the transmission mechanism, the two second crushing rollers on both sides rotate in opposite directions. When the two second crushing rollers rotate in opposite directions, the solid waste is initially crushed using the shearing and tearing principle between the two relatively rotating crushing rollers, breaking it into small pieces. After the initially crushed solid waste falls under the influence of gravity, controlling the hydraulic cylinder causes the moving plate to move towards the second crushing roller, ultimately pushing the initially crushed solid waste and engaging multiple moving blades with the crushing teeth of the second crushing roller. At this point, the interaction between the multiple moving blades and the second crushing roller further shreds, shears, and compresses the initially crushed solid waste into smaller particles. The output particle size is controlled by the sieve holes, achieving staged crushing.

[0021] The above general description and the description below are exemplary and illustrative only and are not intended to limit this application. Attached Figure Description

[0022] One or more embodiments are illustrated by way of example with reference to the accompanying drawings. These illustrations and drawings do not constitute a limitation on the embodiments. Elements having the same reference numerals in the drawings are shown as similar elements. The drawings are not to be scaled. And wherein:

[0023] Figure 1 This is a schematic front view of a solid waste treatment device provided in an embodiment of this disclosure;

[0024] Figure 2 yes Figure 1 Enlarged structural diagram at point A;

[0025] Figure 3 yes Figure 1 Schematic diagram of the cross-sectional structure at point BB;

[0026] Figure 4 yes Figure 3 Enlarged structural diagram at point C;

[0027] Figure 5 yes Figure 1 Schematic diagram of the cross-sectional structure at point DD.

[0028] Figure label:

[0029] 1. Support plate; 2. Processing box; 3. First crushing roller; 4. Second crushing roller; 5. Hydraulic cylinder; 6. Moving plate; 7. Moving tooth; 8. Gear; 9. First sprocket; 10. Second sprocket; 11. Chain; 12. Reducer; 13. Motor; 14. Linear bearing; 15. Guide shaft; 16. First fixed tooth; 17. Second fixed tooth; 18. Stop block; 19. First bearing seat; 20. Second bearing seat; 21. Support leg. Detailed Implementation

[0030] To provide a more detailed understanding of the features and technical content of the embodiments of this disclosure, the implementation of the embodiments of this disclosure will be described in detail below with reference to the accompanying drawings. The accompanying drawings are for illustrative purposes only and are not intended to limit the embodiments of this disclosure. In the following technical description, for ease of explanation, several details are used to provide a full understanding of the disclosed embodiments. However, one or more embodiments may still be implemented without these details. In other cases, well-known structures and devices may be simplified in their depiction to simplify the drawings.

[0031] The terms "first," "second," etc., used in the specification, claims, and accompanying drawings of this disclosure are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate for the embodiments of this disclosure described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion.

[0032] In this disclosure, the terms "upper," "lower," "inner," "middle," "outer," "front," and "rear," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are primarily for better describing the embodiments of this disclosure and their implementations, and are not intended to limit the indicated devices, elements, or components to having a specific orientation, or to require them to be constructed and operated in a specific orientation. Furthermore, some of the aforementioned terms may be used to indicate other meanings besides orientation or positional relationship; for example, the term "upper" may in some cases indicate a dependency or connection relationship. Those skilled in the art can understand the specific meaning of these terms in this disclosure according to the specific circumstances.

[0033] Furthermore, the terms "set up," "connect," and "fix" should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, components, or parts. Those skilled in the art can understand the specific meaning of the above terms in the embodiments of this disclosure according to the specific circumstances.

[0034] Unless otherwise stated, the term "multiple" means two or more.

[0035] In this embodiment of the disclosure, the character " / " indicates that the objects before and after it are in an "or" relationship. For example, A / B means: A or B.

[0036] The term "and / or" describes an association between objects, indicating that three relationships can exist. For example, A and / or B means: A or B, or A and B.

[0037] It should be noted that, unless otherwise specified, the embodiments and features described in the present disclosure can be combined with each other.

[0038] Combination Figures 1 to 5As shown, this embodiment of the present disclosure provides a solid waste treatment device, including a support plate 1, a treatment box 2, a first crushing roller 3, a second crushing roller 4, a hydraulic cylinder 5, a moving plate 6, moving teeth 7, a transmission component, and a driving component. The support plate 1 includes multiple screen holes on its top surface, which are used for material discharge and to control the discharge particle size. The treatment box 2 is installed on the top surface of the support plate 1 and surrounds the multiple screen holes for containing the crushed solid waste. The first crushing roller 3 is rotatably installed on the treatment box 2 along its length and located on both sides of the treatment box 2 along its width. Both first crushing rollers 3 can rotate relative to the treatment box 2. The crushing teeth of the two first crushing rollers 3 mesh with each other for initial crushing of the solid waste. The second crushing roller 4 is rotatably installed on the treatment box 2 in the opposite direction along its length and located below one of the two first crushing rollers 3 along the height of the treatment box 2, and can rotate relative to the treatment box 2. Hydraulic cylinder 5 is installed on the side wall of processing box 2 along the width direction of processing box 2, with the moving end of hydraulic cylinder 5 facing the second crushing roller 4, to provide driving force for linear movement. Moving plate 6 is installed on the moving end of hydraulic cylinder 5, along the height direction of processing box 2, below the other of the two first crushing rollers 3, and moves closer to or away from the second crushing roller 4 under the drive of hydraulic cylinder 5. Moving teeth 7 are evenly installed on moving plate 6 along the length direction of processing box 2, working in conjunction with the second crushing roller 4 to perform secondary crushing of solid waste. Transmission component is installed between the two first crushing rollers 3 and the second crushing roller 4 to transmit driving force, causing the two first crushing rollers 3 to rotate in opposite directions as the second crushing roller 4 rotates. Driving component is installed between support plate 1 and the second crushing roller 4 to provide driving force for rotating the second crushing roller 4. Under the drive of hydraulic cylinder 5, multiple moving teeth 7 mesh with the crushing teeth of the second crushing roller 4.

[0039] This embodiment of the solid waste treatment device controls the operation of the drive component to rotate the second crushing roller 4. Then, under the transmission of the transmission component, the two sides of the second crushing roller 4 rotate in opposite directions. When the two sides of the second crushing roller 4 rotate in opposite directions, the solid waste is initially crushed using the mutual shearing and tearing principle between the two relatively rotating crushing rollers, breaking the solid waste into small pieces. After the initially crushed solid waste falls under the action of gravity, the hydraulic cylinder 5 is activated, causing the moving plate 6 to move towards the second crushing roller 4, ultimately pushing the initially crushed solid waste to move and causing multiple moving blades to engage with the crushing teeth of the second crushing roller 4. At this time, the interaction between the multiple moving blades and the second crushing roller 4 allows the initially crushed solid waste to be shredded, sheared, and compressed to a smaller particle size. The discharge particle size is controlled by the screen holes, achieving step-by-step crushing.

[0040] Optionally, the transmission components include gears 8, a first sprocket 9, a second sprocket 10, and a chain 11. Gears 8 are respectively mounted on the main shafts of the two first crushing rollers 3, both located outside the processing box 2. The gears 8 mesh with each other to transmit driving force. The first sprocket 9 is mounted on the main shaft of either of the two first crushing rollers 3, located outside the processing box 2, and is used to drive the connected first crushing roller 3 to rotate. The second sprocket 10 is mounted on the main shaft of the second crushing roller 4, located outside the processing box 2, and rotates under the drive of the second crushing roller 4. The chain 11 is fitted onto the first sprocket 9 and the second sprocket 10 to transmit driving force.

[0041] In this embodiment, driven by an external force, the second crushing roller 4 rotates, which in turn drives the second sprocket 10 to rotate. The chain 11 then drives the first sprocket 9 to rotate, causing one of the two second crushing rollers 4 to rotate. Subsequently, through the meshing of the gears 8 on both sides, the other of the two second crushing rollers 4 rotates in the opposite direction, ultimately achieving the function of the first crushing roller 3 rotating in the opposite direction as the second crushing roller 4 rotates.

[0042] Optionally, the drive components include a reducer 12 and a motor 13. The reducer 12 is mounted on the top surface of the support plate 1 and located outside the processing box 2, and the output end of the reducer 12 is connected to the main shaft of the second crushing roller 4. The motor 13 is mounted on the input end of the reducer 12.

[0043] In this embodiment, the control motor 13 operates, which, through the reducer 12, drives the first crushing roller 3 to rotate, ultimately causing the two second crushing rollers 4 to rotate in opposite directions. The reducer 12 serves to reduce the rotational speed and increase the output torque of the motor 13.

[0044] Optionally, the system also includes linear bearings 14 and guide shafts 15. The linear bearings 14 are mounted on the side wall of the processing chamber 2 along its width and are located on both sides of the processing chamber 2 along its length. The guide shafts 15 pass through the linear bearings 14 on both sides and are connected to the moving plate 6.

[0045] In this embodiment, the linear bearings 14 on both sides and the guide shafts 15 on both sides together serve as guides and supports to improve the stability of the moving plate 6 when it moves and reduce the radial force on the moving end of the hydraulic cylinder 5.

[0046] Optionally, it also includes first fixed teeth 16. The first fixed teeth 16 are evenly installed on the inner wall of the processing box 2 along the length direction of the processing box 2, and located on both sides of the processing box 2 along the width direction of the processing box 2. The multiple first fixed teeth 16 on both sides respectively mesh with the crushing teeth of the first crushing rollers 3 on both sides.

[0047] In this embodiment, the multiple first fixed teeth 16 on both sides are also used to perform initial crushing of solid waste, improve the initial crushing effect, and prevent the solid waste from falling directly between the first crushing rollers 3 on both sides and the inner wall of the box.

[0048] Optionally, it also includes a second fixed tooth 17. The second fixed teeth 17 are evenly installed on the inner wall of the processing box 2 along the length direction of the processing box 2, and multiple second fixed teeth 17 mesh with the crushing teeth of the second crushing roller 4.

[0049] In this embodiment of the present disclosure, a plurality of second fixed teeth 17 are also used to further crush the solid waste, thereby improving the effect of further crushing.

[0050] Optionally, a stop block 18 is also included. The stop block 18 is installed on the inner wall of the processing box 2, along the height direction of the processing box 2, and located above the moving plate 6.

[0051] In this embodiment, the baffle 18 acts as a barrier to prevent the initially crushed solid waste from falling directly between the moving plate 6 and the side wall of the processing box 2. It also prevents the solid waste from moving upwards during the compression process, thus improving the pressure effect on the solid waste.

[0052] Optionally, it also includes a first seated bearing 19. The first seated bearing 19 is respectively mounted on both ends of the main shaft of the first crushing roller 3 and the second crushing roller 4 on both sides, and is installed on the side wall of the processing box 2.

[0053] In this embodiment, the first bearing 19 is used to reduce the friction between the first crushing rollers 3 and the second crushing rollers 4 on both sides and the processing box 2, and to improve the accuracy of the first crushing rollers 3 and the second crushing rollers 4 on both sides when rotating relative to the processing box 2.

[0054] Optionally, it also includes a second seated bearing 20. The second seated bearing 20 is respectively mounted on both ends of the main shaft of the second crushing roller 4, and is installed on the top surface of the support plate 1.

[0055] In this embodiment, the second bearing 20 is used to improve the stability of the second crushing roller 4 during rotation and to improve the rotational accuracy of the second crushing roller 4.

[0056] Optionally, it also includes support legs 21. The support legs 21 are respectively installed at the four corners of the top surface of the support plate 1.

[0057] In this embodiment, the four corner support legs 21 are used to abut against the ground, thereby supporting the entire device. Simultaneously, multiple screen holes are detached from the ground, allowing the receiving or conveying device to be positioned below them.

[0058] The foregoing description and accompanying drawings have fully illustrated embodiments of this disclosure to enable those skilled in the art to practice them. Other embodiments may include structural and other changes. The embodiments represent only possible variations. Individual components and functions are optional unless explicitly required, and the order of operation may vary. Parts and features of some embodiments may be included or substituted for parts and features of other embodiments. Embodiments of this disclosure are not limited to the structures described above and shown in the accompanying drawings, and various modifications and changes may be made without departing from its scope. The scope of this disclosure is limited only by the appended claims.

Claims

1. A solid waste treatment device, characterized in that, include: A support plate, including multiple sieve holes formed on its top surface; A processing box is installed on the top surface of the support plate and surrounds a plurality of the sieve holes; The first crushing roller is rotatably mounted on the processing box along the length direction of the processing box and located on both sides of the processing box along the width direction of the processing box, with the crushing teeth of the first crushing roller on both sides meshing with each other; The second crushing roller is rotatably mounted on the processing box in the opposite direction to the length of the processing box, and is located below one of the two first crushing rollers in the height direction of the processing box. A hydraulic cylinder is installed on the side wall of the processing box along the width direction, with the moving end of the hydraulic cylinder facing the second crushing roller; The movable plate is installed at the moving end of the hydraulic cylinder and is located below the other of the two first crushing rollers along the height direction of the processing box; Moving teeth are evenly installed on the moving plate along the length of the processing box; A transmission component is installed between the first crushing roller and the second crushing roller on both sides, and is used to make the first crushing roller rotate in the opposite direction as the second crushing roller rotates; A drive unit is installed between the support plate and the second crushing roller, and is configured to drive the second crushing roller to rotate. Under the drive of the hydraulic cylinder, multiple moving teeth engage with the crushing teeth of the second crushing roller.

2. The solid waste treatment device according to claim 1, characterized in that, The transmission component includes: Gears are respectively installed on the main shafts of the first crushing rollers on both sides, and both are located outside the processing box, with the gears on both sides meshing with each other; The first sprocket is mounted on the main shaft of either of the first crushing rollers on both sides and is located outside the processing box; The second sprocket is mounted on the main shaft of the second crushing roller and is located outside the processing box; A chain is fitted onto the first sprocket and the second sprocket.

3. The solid waste treatment device according to claim 1, characterized in that, The driving component includes: A speed reducer is installed on the top surface of the support plate and located outside the processing box. The output end of the speed reducer is connected to the main shaft of the second crushing roller. The motor is installed at the input end of the reducer.

4. A solid waste treatment device according to claim 1, characterized in that, Also includes: Linear bearings are installed on the side wall of the processing box along the width direction and on both sides of the processing box along the length direction. Guide shafts are respectively installed through the linear bearings on both sides and are connected to the moving plate.

5. A solid waste treatment device according to claim 1, characterized in that, Also includes: The first fixed teeth are evenly installed on the inner wall of the processing box along the length direction and on both sides of the processing box along the width direction. The first fixed teeth on both sides respectively mesh with the crushing teeth of the first crushing rollers on both sides.

6. A solid waste treatment device according to claim 1, characterized in that, Also includes: The second fixed teeth are evenly installed on the inner wall of the processing box along the length direction of the processing box, and multiple second fixed teeth mesh with the crushing teeth of the second crushing roller.

7. A solid waste treatment device according to any one of claims 1 to 6, characterized in that, Also includes: A stop block is installed on the inner wall of the processing box, along the height direction of the processing box, and located above the moving plate.

8. A solid waste treatment device according to any one of claims 1 to 6, characterized in that, Also includes: The first bearing with a mounting seat is respectively fitted onto both ends of the main shaft of the first crushing roller and the second crushing roller on both sides, and is installed on the side wall of the processing box.

9. A solid waste treatment device according to any one of claims 1 to 6, characterized in that, Also includes: The second bearing with a mounting seat is respectively fitted onto both ends of the main shaft of the second crushing roller, and is installed on the top surface of the support plate.

10. A solid waste treatment device according to any one of claims 1 to 6, characterized in that, Also includes: Support legs are installed at the four corners of the top surface of the support plate.

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