A fully automatic multi-style handle splitting device

Abstract

This utility model provides a fully automatic multi-style handle cutting device, including a frame, a worktable, a first baffle, a second baffle, a cutting component, a feeding cylinder, and a discharging cylinder. The worktable and cutting component are mounted on the frame. The first and second baffles are arranged parallel to each other on the worktable, forming a first feeding channel between them. The cutting component is located at one end of the first feeding channel, and the discharging cylinder and feeding cylinder are located at the other end of the first feeding channel. The feeding cylinder and discharging cylinder are mounted on the worktable. The central axis of the feeding cylinder is parallel to the center line of the first feeding channel, and the central axis of the discharging cylinder is perpendicular to the central axis of the feeding cylinder in the orthographic projection direction. Compared with other handle cutting methods, this device has high working efficiency, can meet the needs of large-scale production, and significantly improves operational safety. It also improves processing accuracy, enhances the stability of the handle's forward movement, and can meet various handle cutting requirements.

Description

Technical Field

[0001] This utility model relates to the field of handle manufacturing technology, and in particular to a fully automatic multi-style handle splitting device. Background Technology

[0002] In the tool manufacturing industry, the produced handles usually need to be cut and separated to meet the actual operation requirements. That is, the handle needs to be cut from the middle and then connected to the tool's metal parts to form a complete tool that meets the usage requirements.

[0003] Several handle cutting technologies exist, but all have limitations: manual cutting, where workers use blades to cut the handles, is inefficient, difficult to scale up production, and poses certain risks; traditional woodworking machine tools lack precision, involve complex tool changes and adjustments, and cannot achieve one-time forming of complex curved surfaces, failing to meet standard handle cutting requirements; existing handle processing machines are energy-intensive and cannot meet production demands. In conclusion, existing handle cutting technologies struggle to balance processing efficiency, precision, cost, and safety. Utility Model Content

[0004] Therefore, one objective of this utility model is to propose a fully automatic multi-style handle splitting device to solve the problems mentioned in the background art and overcome the shortcomings of the existing technology.

[0005] To achieve the above objectives, this utility model provides a fully automatic multi-style handle dividing device, including a frame, a worktable, a first baffle, a second baffle, a cutting component, a feeding cylinder, and a delivery cylinder. The worktable and the cutting component are arranged on the frame. The first baffle and the second baffle are arranged parallel to each other on the worktable, forming a first feeding channel between the first baffle and the second baffle. The cutting component is arranged at one end of the first feeding channel, and the feeding cylinder and the unloading cylinder are arranged at the other end of the first feeding channel. The feeding cylinder and the unloading cylinder are arranged on the worktable. The central axis of the feeding cylinder is parallel to the center line of the first feeding channel, and the central axis of the unloading cylinder is perpendicular to the central axis of the delivery cylinder in the orthographic projection direction.

[0006] Preferably, the clamping assembly includes a transmission assembly, a first clamping wheel and a second clamping wheel, one end of the first clamping wheel and the second clamping wheel respectively perpendicularly penetrating the worktable, and a second feeding channel is formed between the first clamping wheel and the second clamping wheel, with one end of the second feeding channel opposite to the first feeding channel.

[0007] In any of the above embodiments, it is preferred that the transmission assembly includes a first motor, a first V-belt, a bevel gear steering transmission, a first spur gear, a second spur gear, and a third spur gear. The first motor is fixed to the bottom of the frame. The output end of the first motor is connected to the input end of the bevel gear steering transmission via the first V-belt. The output end of the bevel gear steering transmission is connected to the third spur gear. The other end of the first clamping wheel is connected to the first spur gear. The other end of the second clamping wheel is connected to the second spur gear. The third spur gear meshes with the first spur gear, and the first spur gear meshes with the second spur gear.

[0008] In any of the above embodiments, it is preferred to further include a bracket, a first handle clamp, a second handle clamp, a first feeding plate, a second feeding plate, and a base. The bracket is fixed on the workbench, the feeding cylinder and the base are respectively mounted on the bracket, the first feeding plate and the second feeding plate are mounted opposite each other on the base, the first feeding plate is provided with the first handle clamp, the second feeding plate is provided with the second handle clamp, and the first handle clamp and the second handle clamp are opposite each other.

[0009] In any of the above embodiments, it is preferred to further include a handle baffle, which is located on the side away from the bracket and is parallel to the base.

[0010] In any of the above embodiments, it is preferred to further include a ramp, one end of which is fixed to the bracket and connected to one end of the base, and the other end of which is fixed to the workbench, forming a third feeding channel with the handle baffle.

[0011] In any of the above embodiments, it is preferred that the cutting assembly includes a second motor, a second V-belt, a saw blade drive shaft, a saw blade, and a saw blade protective cover. The second motor is fixed to the bottom of the frame, and the output end of the second motor is connected to the saw blade drive shaft through the second V-belt. The saw blade drive shaft is connected to the saw blade, the saw teeth of the saw blade are disposed in the first feeding channel, and the saw blade protective cover is fixed below the workbench and covers the periphery of the saw blade.

[0012] Compared with the prior art, the advantages and beneficial effects of this utility model are as follows:

[0013] This invention provides a fully automatic multi-style handle splitting device. Through a motor-driven transmission assembly, it automates saw blade cutting and clamping wheel feeding, while a pushing cylinder propels the handle for operation. Compared to manual cutting, this device offers higher efficiency, meets the needs of large-scale production, effectively avoids the risk of workplace injuries caused by direct contact with the saw blade, and significantly improves operational safety. Compared to traditional woodworking machine tool processing methods, this device uses two baffles to fix the handle's forward direction, improving processing accuracy and meeting various handle splitting requirements. Compared to existing handle processing machines, this device uses two clamping wheels, increasing the uniformity of workpiece movement, improving the stability of the handle's forward movement, and features a simple structure and low energy consumption.

[0014] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0015] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:

[0016] Figure 1 This is a schematic diagram of the structure of a fully automatic multi-style handle splitting device according to an embodiment of the present utility model;

[0017] Figure 2 This is another structural schematic diagram of a fully automatic multi-style handle splitting device according to an embodiment of the present utility model;

[0018] Figure 3 This is a top view of a fully automatic multi-style handle splitting device according to an embodiment of the present utility model;

[0019] Figure 4 This is a front view of a fully automatic multi-style handle splitting device according to an embodiment of the present utility model;

[0020] Figure 5 This is a right view of a fully automatic multi-style handle splitting device according to an embodiment of the present utility model.

[0021] Wherein: 1-Frame; 2-Workbench; 3-First baffle; 4-Second baffle; 5-Unloading cylinder; 6-Feeding cylinder; 7-First feeding channel; 8-First clamping wheel; 9-Second clamping wheel; 10-Second feeding channel; 11-First motor; 12-First V-belt; 13-Bevel gear steering transmission; 14-First spur gear; 15-Second spur gear; 16-Third spur gear; 17-Bracket; 18-First handle clamp; 19-Second handle clamp; 20-First unloading plate; 21-Second unloading plate; 22-Base; 23-Handle baffle; 24-Slope; 25-Third feeding channel; 26-Second motor; 27-Second V-belt; 28-Saw blade drive shaft; 29-Saw blade; 30-Saw blade protective cover; 31-Electrical control box. Detailed Implementation

[0022] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.

[0023] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0024] like Figures 1 to 5 As shown in the figure, a fully automatic multi-style handle dividing device according to an embodiment of the present invention includes a frame 1, a worktable 2, a first baffle 3, a second baffle 4, a cutting component, a feeding cylinder 5, and a feeding cylinder 6. The worktable 2 and the cutting component are arranged on the frame 1. The first baffle 3 and the second baffle 4 are arranged parallel to each other on the worktable 2, and a first feeding channel 7 is formed between the first baffle 3 and the second baffle 4. The cutting component is arranged at one end of the first feeding channel 7, and the feeding cylinder 5 and the feeding cylinder 6 are arranged at the other end of the first feeding channel 7. The feeding cylinder 6 and the feeding cylinder 5 are arranged on the worktable 2. The central axis of the feeding cylinder 6 is parallel to the center line of the first feeding channel 7, and the central axis of the feeding cylinder 5 is perpendicular to the central axis of the feeding cylinder 6 in the orthographic projection direction.

[0025] After the handle to be processed is placed on the feed end of the worktable 2, the unloading cylinder 5 pushes the handle to the positioning position of the feeding cylinder 6. The feeding cylinder 6 pushes the handle forward along the first feeding channel 7. During the conveying process, the first baffle 3 and the second baffle 4 ensure that the handle moves smoothly in the predetermined direction. Multiple handles enter the first feeding channel 7 at the same time. When the handles reach the cutting position in sequence, the saw blade 29 of the cutting component performs a precise cutting operation on the handle, cutting along the central axis of the handle, completing the entire processing flow. The saw blade 29 cutting and the clamping wheel feeding are automated through the motor drive and the transmission component. At the same time, the pushing cylinder pushes the handle to work. Compared with the manual cutting method, this device has high working efficiency, can meet the needs of large-scale production, effectively avoids the risk of work-related injuries caused by direct contact with the saw blade 29 during operation, and significantly improves the safety of operation. Compared with the traditional woodworking machine tool processing method, this device uses two baffles to fix the forward direction of the handle, which improves the processing accuracy and can meet the various handle cutting requirements. Compared with the existing handle processing machine, this device uses two clamping wheels, which has a simple structure and low energy consumption.

[0026] In one possible implementation, the clamping assembly includes a transmission assembly, a first clamping wheel 8 and a second clamping wheel 9. One end of the first clamping wheel 8 and the second clamping wheel 9 are respectively perpendicularly inserted through the worktable 2. A second feeding channel 10 is formed between the first clamping wheel 8 and the second clamping wheel 9. The second feeding channel 10 is opposite to one end of the first feeding channel 7.

[0027] The center line connecting the two ends of the first clamping wheel 8 is parallel to the center line connecting the two ends of the second clamping wheel 9. The first clamping wheel 8 is located between the first baffle 3 and the handle clamping plate, and the second clamping wheel 9 is located between the second baffle 4 and the bracket 17. During operation, the feeding cylinder 6 pushes the handle to pass through the second feeding channel 10 and the first feeding channel 7 in sequence to complete the feeding process. The arrangement of the first clamping wheel 8 and the second clamping wheel 9 increases the uniformity of workpiece movement and improves the stability of the handle moving forward.

[0028] In one possible implementation, the transmission assembly includes a first motor 11, a first V-belt, a bevel gear steering transmission 13, a first spur gear 14, a second spur gear 15, and a third spur gear 16. The first motor 11 is fixed to the bottom of the frame 1. The output end of the first motor 11 is connected to the input end of the bevel gear steering transmission 13 via the first V-belt. The output end of the bevel gear steering transmission 13 is connected to the third spur gear 16. The other end of the first clamping wheel 8 is connected to the first spur gear 14. The other end of the second clamping wheel 9 is connected to the second spur gear 15. The third spur gear 16 meshes with the first spur gear 14, and the first spur gear 14 meshes with the second spur gear 15.

[0029] The transmission assembly achieves synchronous transmission through multi-stage gear meshing. The first motor 11 transmits power to the bevel gear steering transmission 13, which drives the third spur gear 16 to rotate. Through the meshing transmission between the third spur gear 16 and the first spur gear 14, the first clamping wheel 8, which is fixedly connected, rotates. At the same time, the meshing transmission between the first spur gear 14 and the second spur gear 15 drives the second clamping wheel 9 to rotate synchronously. The first clamping wheel 8 and the second clamping wheel 9 drive the handle to enter the first feeding channel 7 from the second feeding channel 10 in sequence.

[0030] As one possible implementation, it also includes a bracket 17, a first handle clamp 18, a second handle clamp 19, a first feed plate 20, a second feed plate 21, and a base 22. The bracket 17 is fixed on the workbench 2. The feed cylinder 5 and the base 22 are respectively disposed on the bracket 17. The first feed plate 20 and the second feed plate 21 are disposed opposite to each other on the base 22. The first feed plate 20 is provided with the first handle clamp 18, and the second feed plate 21 is provided with the second handle clamp 19. The first handle clamp 18 and the second handle clamp 19 are opposite to each other.

[0031] The bracket 17 is set on one side of the second clamping wheel 9 on the workbench 2. The base 22 has a U-shaped structure, with the first end facing down and fixed to one end of the bracket 17 to allow the handle to pass through. The feeding cylinder 5 is set at the other end of the bracket 17. The first feeding plate 20 and the second feeding plate 21 are set on the base 22 in a relatively parallel manner. There is a certain distance between the bottom end of the first handle baffle 23 and the bottom end of the second handle baffle 23 and the bracket 17, so that the handle can be pushed down by the feeding cylinder 5. A positioning gap is formed between the first handle clamping plate 18 and the second handle clamping plate 19. The handle is placed in the positioning gap. Multiple handles are stacked in the positioning gap. After the bottom handle is pushed by the feeding cylinder 5, the remaining handles fall to the corresponding positions. The feeding cylinder 5 pushes the handle to fall into the predetermined position between the base 22 and the handle baffle 23.

[0032] As one possible implementation, a handle baffle 23 is also included, which is disposed on the side away from the bracket 17 and is arranged parallel to the base 22.

[0033] The handle baffle 23 is located on one side of the first clamping wheel 8 on the worktable 2 and is used to set the position of the handle after it is pushed down by the unloading cylinder 5.

[0034] As one possible implementation, a ramp 24 is also included. One end of the ramp 24 is fixed to the bracket 17 and connected to one end of the base 22. The other end of the ramp 24 is fixed to the worktable 2. The ramp 24 and the handle baffle 23 form a third feeding channel 25.

[0035] After the feeding cylinder 5 pushes the handle through the base 22, it falls down the slope 24 into the third feeding channel 25. A feeding cylinder 6 is provided at one end of the third feeding channel 25. The feeding cylinder 6 pushes the handle through the third feeding channel 25 and the second feeding channel 10 in sequence, and finally enters the first feeding channel 7 to complete the cutting of the handle.

[0036] In one possible implementation, the cutting assembly includes a second motor 26, a second V-belt, a saw blade drive shaft 28, a saw blade 29, and a saw blade protective cover 30. The second motor 26 is fixed to the bottom of the frame 1. The output end of the second motor 26 is connected to the saw blade drive shaft 28 through the second V-belt. The saw blade drive shaft 28 is connected to the saw blade 29. The saw teeth of the saw blade 29 are disposed in the first feeding channel 7. The saw blade protective cover 30 is fixed below the workbench 2 and covers the periphery of the saw blade 29.

[0037] The second motor 26 transmits power to the saw blade drive shaft 28 via the second V-belt, causing the saw blade 29 to rotate. After the feeding cylinder 6 pushes the handle into the first feeding channel 7, the handle arrives at the cutting station in sequence, and the saw blade 29 cuts the handle to complete the processing.

[0038] It also includes an electrical control box 31, which is used to control the start and stop of the first motor 11 and the second motor 26.

[0039] The working principle of this utility model is as follows: The first motor transmits power to the bevel gear steering transmission through the first V-belt, and drives the first clamping wheel and the second clamping wheel to rotate through the meshing of the third spur gear. The second motor transmits power to the saw blade drive shaft through the second V-belt, driving the saw blade to rotate. During operation, the handle is placed between the first handle clamping plate and the second handle clamping plate. The feeding cylinder pushes the handle to fall into the third feeding channel between the handle baffle and the base. The feeding cylinder pushes the handle from the third feeding channel into the second feeding channel. Under the rotation of the first clamping wheel and the second clamping wheel, the handle enters the first feeding channel. The first baffle and the second baffle fix the handle to move in the first feeding channel in a predetermined direction until it passes through the saw blade and completes the cutting work.

[0040] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0041] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions, and alterations to the above embodiments within the scope of the present invention without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fully automatic multi-style handle dividing device, characterized in that, It includes a frame, a worktable, a first baffle, a second baffle, a cutting assembly, a feeding cylinder, and a delivery cylinder; The frame is equipped with the worktable and the cutting assembly. The first baffle and the second baffle are arranged parallel to each other on the worktable, forming a first feeding channel between the first baffle and the second baffle. The cutting assembly is arranged at one end of the first feeding channel, and the other end of the first feeding channel is equipped with the unloading cylinder and the feeding cylinder. The feeding cylinder and the unloading cylinder are arranged on the worktable. The central axis of the feeding cylinder is parallel to the center line of the first feeding channel, and the central axis of the unloading cylinder is perpendicular to the central axis of the feeding cylinder in the orthographic projection direction.

2. The fully automatic multi-style handle dividing device as described in claim 1, characterized in that, It also includes a clamping assembly, which includes a transmission assembly, a first clamping wheel and a second clamping wheel. One end of the first clamping wheel and the second clamping wheel are respectively perpendicularly inserted through the worktable. A second feeding channel is formed between the first clamping wheel and the second clamping wheel. One end of the second feeding channel is opposite to one end of the first feeding channel.

3. The fully automatic multi-style handle splitting device as described in claim 2, characterized in that, The transmission assembly includes a first motor, a first V-belt, a bevel gear steering transmission, a first spur gear, a second spur gear, and a third spur gear. The first motor is fixed to the bottom of the frame. The output end of the first motor is connected to the input end of the bevel gear steering transmission via the first V-belt. The output end of the bevel gear steering transmission is connected to the third spur gear. The other end of the first clamping wheel is connected to the first spur gear, and the other end of the second clamping wheel is connected to the second spur gear. The third spur gear meshes with the first spur gear, and the first spur gear meshes with the second spur gear.

4. The fully automatic multi-style handle dividing device as described in claim 1, characterized in that, It also includes a bracket, a first handle clamp, a second handle clamp, a first feeding plate, a second feeding plate, and a base. The bracket is fixed on the workbench. The feeding cylinder and the base are respectively disposed on the bracket. The first feeding plate and the second feeding plate are disposed opposite to each other on the base. The first feeding plate is provided with the first handle clamp, and the second feeding plate is provided with the second handle clamp. The first handle clamp and the second handle clamp are opposite to each other.

5. The fully automatic multi-style handle splitting device as described in claim 4, characterized in that, It also includes a handle baffle, which is located on the side away from the bracket and is parallel to the base.

6. The fully automatic multi-style handle splitting device as described in claim 5, characterized in that, It also includes a ramp, one end of which is fixed to the bracket and connected to one end of the base, and the other end of which is fixed to the workbench. The ramp and the handle baffle form a third feeding channel.

7. The fully automatic multi-style handle splitting device as described in claim 1, characterized in that, The cutting assembly includes a second motor, a second V-belt, a saw blade drive shaft, a saw blade, and a saw blade protective cover. The second motor is fixed to the bottom of the frame. The output end of the second motor is connected to the saw blade drive shaft through the second V-belt. The saw blade drive shaft is connected to the saw blade. The saw teeth of the saw blade are disposed in the first feeding channel. The saw blade protective cover is fixed below the workbench and covers the periphery of the saw blade.

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