A device for marking perforated transparent film waste and a die-cutting production line

Abstract

This invention provides a device for marking perforated transparent film material waste, including a waste marking mechanism located upstream of a die-cutting mechanism. The waste marking mechanism includes a marking die and marking tape. The marking position of the marking die is the same as the die-cutting position of the die-cutting mechanism. The size of the marking die is smaller than the size of the die-cutting die in the die-cutting mechanism, and the die-cutting range of the die-cutting die can cover the marking range of the marking die. The marking tape has color and / or pattern. The marking tape can be die-cut by the marking die, and the resulting marking can be attached to the die-cutting position of the transparent film material. The die-cutting die of the die-cutting mechanism can die-cut the marked transparent film material and remove waste. This invention also provides a die-cutting production line including the above structure. This invention solves the problem of waste leakage and difficulty in identification in existing technologies, improving production quality and efficiency.

Description

Technical Field

[0001] This utility model belongs to the field of die-cutting equipment technology, specifically relating to a device for marking small holes in perforated transparent film waste and a die-cutting production line. Background Technology

[0002] Die cutting is a processing technology that uses molds (dies) to stamp, cut, crimp, or shape materials. It is now widely used in industries such as packaging, printing, electronics, automobiles, and medical.

[0003] In die-cutting processes, waste removal is a crucial operation. Waste removal refers to the process of separating and removing excess waste materials (such as edges, hole chips, and scraps) generated after cutting from the product. The effectiveness of waste removal directly affects product yield and production efficiency, especially in high-precision electronic die-cutting (such as protective films and adhesive products), where residual waste can lead to a decrease in product yield.

[0004] Currently, waste removal for die-cutting of transparent substrates with small holes is mostly achieved through self-suction. However, this operation is prone to insufficient suction in some areas, resulting in residue. Furthermore, the transparent protective film (such as PET and PE) is prone to static electricity, which can cause waste to re-adhere during transportation. Because the waste that is not effectively removed has the same color and light transmittance as the protective film, it is difficult to identify by the naked eye or ordinary optical inspection, leading to a high risk of missed detection. This waste may flow into the customer's possession along with the product, causing losses. Therefore, this invention provides a perforated transparent film material waste marking device to solve the above problems. Summary of the Invention

[0005] In order to overcome the problems existing in the prior art, this utility model provides a perforated transparent film material small hole waste marking device, and a die-cutting production line equipped with the above-mentioned transparent film material small hole waste marking device.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] (I) This utility model provides a perforated transparent film material small hole waste marking device, including a waste marking mechanism, which is distributed upstream of the die-cutting mechanism; the waste marking mechanism includes a marking die and a marking tape, the marking position of the marking die is the same as the die-cutting position of the die-cutting mechanism, and the size of the marking die is smaller than the size of the die-cutting die in the die-cutting mechanism, and the die-cutting range of the die-cutting die can cover the marking range of the marking die; the marking tape has color and / or pattern; the marking tape can be die-cut by the marking die, and the marking obtained by die-cutting can be attached to the die-cutting position of the transparent film material; the die-cutting die of the die-cutting mechanism can die-cut the marked transparent film material and remove waste.

[0008] As a further preferred embodiment of this utility model, it also has the following features: the die-cutting die of the die-cutting mechanism is circular in shape, the marking die is circular in shape, and the diameter of the marking die is smaller than the diameter of the die-cutting die.

[0009] As a further preferred embodiment of this utility model, it also has the following features: it is further provided with a labeling tape input component and a labeling tape output component, wherein the labeling tape input component is used to input the labeling tape into the labeling die for die cutting, and the labeling tape output component is used to discharge the die-cut tape.

[0010] As a further preferred embodiment of this utility model, it also has the following feature: the label tape input component and the label tape output component have the same structure, both including at least one conveying roller, and the conveying roller is rotatably mounted on the fixed frame.

[0011] As a further preferred embodiment of this utility model, it also has the following feature: the marking die is a flat die, including a base plate and a blade, the base plate being positioned directly above the anvil and the blade being positioned below the base plate.

[0012] As a further preferred embodiment of this utility model, it also has the following features: the marking die is a circular die, including a steel roller and a rubber roller with blades, the steel roller and the rubber roller are distributed vertically and rotate in the same direction.

[0013] As a further preferred embodiment of this utility model, it also has the following features: the die-cutting die of the die-cutting mechanism is a self-suctioning circular die, including a steel roller and a rubber roller with blades, the steel roller and the rubber roller are distributed vertically and rotate in the same direction; the steel roller is a hollow cavity, and the surface is provided with a self-suction hole communicating with the cavity, the edge of the self-suction hole extends outward to form a blade; the steel roller is equipped with a negative pressure device.

[0014] As a further preferred embodiment of this utility model, it also has the following features: the die-cutting die of the die-cutting mechanism is a self-suction flat blade, including a base plate and a blade, the base plate being positioned directly above the anvil; a cavity is provided inside the base plate, and a self-suction hole communicating with the cavity is provided on the lower surface of the base plate, the edge of the self-suction hole extending downwards to form a blade; a negative pressure device is installed on the base plate.

[0015] As a further preferred embodiment of this utility model, it also has the following features: a leveling mechanism is provided upstream of the waste marking mechanism for leveling the transparent film material; a pressing mechanism is provided between the waste marking mechanism and the die-cutting mechanism for stable pressing of the transparent film material and the marking mechanism; the leveling mechanism and the pressing mechanism have the same structure, both including a rubber roller and a bottom roller, which are distributed vertically and are rotatably mounted on a fixed frame via rotating shafts; the rubber roller and the bottom roller rotate in the same direction.

[0016] (ii) This utility model also provides a die-cutting production line, including the above-mentioned perforated transparent film material small hole waste marking device.

[0017] The beneficial effects of this utility model are:

[0018] (1) This utility model is equipped with a waste marking mechanism. The marking die cuts the marking tape with a large color deviation from the transparent film material, so that the colored tape marking is attached to the die-cut position of the transparent film material. Then, the conventional die-cutting mechanism is used to cut the waste material and the colored tape marking together. In this way, the die-cutting waste of the transparent film material can be marked, making the waste material easy to identify and track, thereby eliminating defects.

[0019] (2) This utility model has a simple structure, reasonable design, low production cost, wide application range, solves the problem of waste leakage and difficulty in identification in the prior art, greatly improves production quality and efficiency, and is highly practical. Attached image description:

[0020] Figure 1 This is a schematic diagram of a die-cutting production line for a perforated transparent film material small hole waste marking device according to an embodiment of this utility model;

[0021] Figure 2 This is intended to identify the die-cutting mold (flat die-cutting mold) in the embodiments of this utility model;

[0022] Figure 3 This is a schematic diagram of a die-cutting die according to an embodiment of the present invention;

[0023] Figure 4 This is a schematic diagram of the identification die (circular die) of an embodiment of this utility model;

[0024] The labels in the attached diagram are:

[0025] 1. Transparent film material feeding shaft; 2. Leveling mechanism; 3. Waste marking mechanism; 4. Pressing mechanism; 5. Die-cutting mechanism; 6. Marking tape feeding shaft; 7. Marking die; 8. Die-cutting die; 9. Self-priming hole; 10. Marking tape. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0027] Example 1

[0028] This utility model embodiment provides a perforated transparent film material waste marking device, including a waste marking mechanism 3, which is distributed upstream of a die-cutting mechanism 5. The waste marking mechanism 3 includes a marking die 7 and marking tape. The marking position of the marking die 7 is the same as the die-cutting position of the die-cutting mechanism 5, and the size of the marking die 7 is smaller than the size of the die-cutting die 8 in the die-cutting mechanism 5. The die-cutting range of the die-cutting die 8 can cover the marking range of the marking die 7. The marking tape has color or pattern, which can form a sharp contrast with the transparent film material, making it easy to quickly and accurately identify the marking tape from the transparent film material. The marking tape can be die-cut by the marking die 7, and the die-cut markings can be attached to the die-cutting position of the transparent film material. The die-cutting die 8 of the die-cutting mechanism 5 can die-cut the marked transparent film material and remove waste.

[0029] In this embodiment, as Figures 1-3 As shown, the die-cutting die 8 of the die-cutting mechanism 5 has a circular blade with a diameter of 2mm, and there are two blades. The marking die 7 also has a circular blade, but its diameter is smaller than that of the die-cutting die 8 (1.5mm), and there are also two marking dies. This embodiment can be used for auxiliary waste removal of transparent film materials with two small holes.

[0030] In addition, this device is equipped with an input component and an output component for labeling tape. The input component is used to feed the labeling tape into the labeling die 7 for die-cutting, and the output component is used to discharge the die-cut tape. The input and output components have identical structures, each including at least one conveyor roller (labeling tape feed shaft 6), which is rotatably mounted on a fixed frame (not shown in the figure). The labeling tape is wound around the conveyor rollers at the input and output positions, respectively, for winding and unwinding. Alternatively, one or more conveyor rollers can be placed between the input and output positions to support the labeling tape and achieve stable movement. The input structure for transparent film material is the transparent film feed shaft 1. The output structure is not shown in the figure.

[0031] The operating principle of this device is as follows:

[0032] In application, the transparent film and the colored marking tape enter the marking die 7 station. The marking die 7 cuts the marking tape. The colored tape with a diameter of 1.5mm is attached to the die-cut position of the transparent film to mark the die-cut position of the transparent film. The remaining colored tape is discharged through the marking tape output component.

[0033] The transparent film material marked with colored tape moves to the die-cutting station. Die-cutting die 8 cuts the transparent film material, forming a 2mm diameter through hole at the die-cutting position. The 2mm diameter circular transparent film material is then coated with a 1.5mm diameter circular piece of colored tape. A self-suction die removes the waste, separating the 2mm circular transparent film material and the 1.5mm circular piece of colored tape from the die-cut transparent film material. If the self-suction die does not completely remove the tape, the colored markings are not separated. However, due to the obvious color difference between the colored tape and the transparent film material, workers can easily identify the incompletely removed areas, thus eliminating defects. This solves the problem of waste leakage and difficulty in identification in existing technologies, greatly improving production quality and efficiency.

[0034] Example 2

[0035] The main structure of this embodiment is the same as that of embodiment 1, except that the structure of the marking die 7 and the die-cutting die 8 is defined in this embodiment.

[0036] Specifically, the marking die 7 is a flat die ( Figure 2 The die-cutting mechanism 5 includes a substrate and a blade, with the substrate positioned directly above the anvil and the blade positioned below the substrate. The die-cutting die 8 of the die-cutting mechanism 5 is a self-priming flat blade. Figure 3 The device includes a substrate and a blade, with the substrate positioned directly above the cutting board. A cavity is formed within the substrate, and a self-priming hole communicating with the cavity is located on the lower surface of the substrate, with the edge of the self-priming hole extending downwards to form the blade. A negative pressure device is installed on the substrate to provide a negative pressure environment for the cavity.

[0037] This embodiment is applicable to the die-cutting process of transparent film materials with high hardness.

[0038] Example 3

[0039] The main structure of this embodiment is the same as that of embodiment 1, except that the structure of the marking die 7 and the die-cutting die 8 is defined in this embodiment.

[0040] Specifically, the marking die 7 is a circular die ( Figure 4 The die-cutting mechanism 5 includes a steel roller and a rubber roller with blades, arranged vertically and rotating in the same direction. The die-cutting die 8 of the die-cutting mechanism 5 is a self-priming circular die, also consisting of a steel roller and a rubber roller with blades, arranged vertically and rotating in the same direction. The steel roller is a hollow cavity with self-priming holes communicating with the cavity on its surface, the edges of which extend outwards to form cutting edges. A negative pressure device is installed on the steel roller to provide a negative pressure environment for the hollow cavity.

[0041] This embodiment is applicable to the die-cutting process of transparent film materials with low hardness.

[0042] Example 4

[0043] The main structure of this embodiment is the same as that of embodiment 1, the difference being:

[0044] This embodiment also includes a leveling mechanism 2 and a pressing mechanism 4.

[0045] Specifically, the leveling mechanism 2 is located upstream of the waste marking mechanism 3 and is used for leveling the transparent film. The pressing mechanism 4 is located between the waste marking mechanism 3 and the die-cutting mechanism 5 and is used for the stable pressing of the transparent film and the marking.

[0046] The leveling mechanism 2 and the pressing mechanism 4 have the same structure, both including a rubber roller and a bottom roller. The rubber roller and the bottom roller are distributed vertically and are rotatably mounted on the fixed frame via a rotating shaft. The rotation directions of the rubber roller and the bottom roller are the same.

[0047] Example 5

[0048] This utility model provides a die-cutting production line, including any one of the perforated transparent film waste marking devices in embodiments 1 to 4.

[0049] The above are merely preferred embodiments of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are within its protection scope. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should be considered within its protection scope.

Claims

1. A device for marking perforated transparent membrane waste, characterized in that, It includes a waste marking mechanism, which is located upstream of the die-cutting mechanism; The waste marking mechanism includes a marking die and marking tape. The marking position of the marking die is the same as the die-cutting position of the die-cutting mechanism, and the size of the marking die is smaller than the size of the die-cutting die in the die-cutting mechanism. The die-cutting range of the die-cutting die can cover the marking range of the marking die. The marking tape has color and / or pattern. The labeling tape can be die-cut using a labeling die, and the die-cut labels can be attached to the die-cut positions on the transparent film. The die-cutting die of the die-cutting mechanism can die-cut the transparent film after labeling and remove waste.

2. The perforated transparent membrane material small hole waste marking device according to claim 1, characterized in that, The die-cutting die of the die-cutting mechanism is circular in shape, and the marking die is also circular in shape, with the diameter of the marking die being smaller than the diameter of the die-cutting die.

3. The perforated transparent membrane material small hole waste marking device according to claim 1, characterized in that, It is also equipped with a label tape input component and a label tape output component. The label tape input component is used to input the label tape into the label die for die cutting, and the label tape output component is used to discharge the die-cut tape.

4. The perforated transparent membrane material small hole waste marking device according to claim 2, characterized in that, The label tape input component and label tape output component have the same structure, both including at least one conveyor roller, which is rotatably mounted on a fixed frame.

5. The perforated transparent membrane material small hole waste marking device according to claim 1, characterized in that, The marking die is a flat die, including a base plate and a blade. The base plate is positioned directly above the anvil, and the blade is positioned below the base plate.

6. The perforated transparent membrane material small hole waste marking device according to claim 1, characterized in that, The marking die is a circular die, comprising a steel roller and a rubber roller with blades, the steel roller and the rubber roller being distributed vertically and rotating in the same direction.

7. The perforated transparent membrane material small hole waste marking device according to claim 1, characterized in that, The die-cutting mechanism uses a self-suctioning circular die, which includes a steel roller and a rubber roller with blades. The steel roller and the rubber roller are distributed vertically and rotate in the same direction. The steel roller is a hollow cavity with self-suction holes on its surface that communicate with the cavity. The edges of the self-suction holes extend outward to form blades. The steel roller is equipped with a negative pressure device.

8. The perforated transparent membrane material small hole waste marking device according to claim 1, characterized in that, The die-cutting mechanism uses a self-suction flat blade, which includes a base plate and a blade. The base plate is positioned directly above the anvil. The substrate has a cavity inside, and a self-suction hole communicating with the cavity is provided on the lower surface of the substrate. The edge of the self-suction hole extends downward into a blade. The substrate is equipped with a negative pressure device.

9. The perforated transparent membrane material small hole waste marking device according to claim 1, characterized in that, A leveling mechanism is installed upstream of the waste marking mechanism for leveling the transparent film material; A pressing mechanism is provided between the waste marking mechanism and the die-cutting mechanism for stable pressing of the transparent film and the marking. The leveling mechanism and the pressing mechanism have the same structure, both including a rubber roller and a bottom roller, which are distributed vertically and are rotatably mounted on a fixed frame via rotating shafts; the rubber roller and the bottom roller rotate in the same direction.

10. A die cutting production line characterized in that, Includes the perforated transparent membrane material small hole waste marking device as described in any one of claims 1 to 9.

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