A residual film spreading and soil separation device

Abstract

This application provides a residual film spreading and soil-separation device, relating to the field of agricultural environmental protection machinery technology; it includes a frame, a spreading device, and a soil-removing device; in the spreading device, at least one spiked roller is rotatably connected at both ends to the side wall of the spreading frame, and a second separating screen is connected to the side wall of the spreading frame and located below the spiked roller; in the soil-removing device, a soil-removing protective cover is installed on the outside of the frame, and both ends of the spiral shaft are rotatably connected to the side wall of the soil-removing protective cover, with multiple baffles installed on the spiral shaft, and a first separating screen located below the spiral shaft. When the spiral shaft rotates, the baffles beat the residual film mixture on the first separating screen, separating the residual film, cotton stalks, and soil in the mixture; this device realizes the spreading and soil-separation of the residual film mixture, improving the cleanliness of the residual film impurity separation, and further improving the resource utilization efficiency of the residual film.

Description

Technical Field

[0001] This utility model relates to the field of agricultural environmental protection machinery technology, specifically to a residual film spreading and soil and debris separation device. Background Technology

[0002] Currently, most agricultural film recycling machinery uses a pick-up and packing method. The recycled film bales are roughly cylindrical in shape, containing a large amount of cotton stalks, cotton, and soil debris. The long strips of film easily entangle with the stalks, resulting in a mixture with low density, large gaps, low hardness, and a high content of tough materials. Post-recycling processing of agricultural film first involves mechanical crushing and unpacking pre-treatment. Then, using equipment such as wind sorting, vibration sorting, and water washing separation, the cotton stalks, cotton, and soil debris are separated from the film. The clean film can then be used to manufacture plastic pellets, achieving resource utilization.

[0003] The mechanical crushing and unpacking pretreatment of residual film packages often uses a shredder. Since the mulch film is made of plastic, the residual film mixture is broken into blocks by the shredder, and the boundaries of the residual film are stuck together and not easy to break. The residual film is wrapped with cotton stalks, soil and other debris, which makes it difficult to separate the cotton stalks, cotton and soil and other debris in the subsequent sorting. Utility Model Content

[0004] The purpose of this utility model is to provide a residual film scattering and soil-debris separation device to solve the technical problems existing in the prior art, where the residual film mixture is broken into blocks by a shredder, and the residual film is stuck together at the boundary and not easy to break, and the residual film is wrapped with cotton stalks, soil and debris, which makes it inconvenient for subsequent sorting and separation of cotton stalks, cotton and soil and debris.

[0005] For the purposes described above, this application provides a residual film spreading and soil separation device, comprising a frame, a spreading device, and a soil removal device;

[0006] The soil removal device is installed inside the frame and includes a soil removal protective cover, a spiral shaft, a deflector plate, and a first separation screen.

[0007] The soil removal protective cover is installed on the outside of the frame. The two ends of the spiral shaft are rotatably connected to the side wall of the soil removal protective cover. Multiple deflector plates are provided on the spiral shaft. The first separation screen is located below the spiral shaft. When the spiral shaft rotates, the deflector plates beat the residual film mixture on the first separation screen, so that the residual film, cotton stalks and soil impurities in the residual film mixture are separated.

[0008] The scattering device is located on the front side of the frame. The scattering device includes a scattering frame, a spiked roller, and a second separating screen. The scattering frame is connected to the soil removal protective cover. At least one of the spiked rollers is rotatably connected to the side wall of the scattering frame at both ends. The second separating screen is connected to the side wall of the scattering frame and is located below the spiked roller. When the spiked roller rotates, it scatters the residual film mixture on the second separating screen through spikes. At the same time, some cotton stalks and soil debris are discharged through the second separating screen, and the remaining residual film mixture enters the soil removal device.

[0009] Furthermore, the soil removal device includes a first drive assembly, which is connected to the helical shaft for driving the helical shaft to rotate.

[0010] Furthermore, the spraying device includes a second drive assembly connected to the spiked roller for driving the spiked roller to rotate.

[0011] Furthermore, multiple spiked rollers are provided, and the multiple spiked rollers are arranged sequentially at intervals according to the conveying direction of the residual film mixture, and the multiple spiked rollers are sequentially connected by a transmission chain assembly.

[0012] Furthermore, the first separating screen is configured as a concave arc shape, the shape of which is adapted to the rotation trajectory of the dial plate on the spiral shaft;

[0013] The second separating screen is provided with a concave arc portion, the shape of which is adapted to the rotation trajectory of the magnetic nails on the spike roller.

[0014] Furthermore, it also includes a debris removal device located below the soil removal device, the debris removal device including a debris removal spiral shaft, a debris removal channel and a debris removal slide plate;

[0015] The two ends of the discharge spiral shaft are rotatably connected to the side plates of the frame. The discharge channel is located below the discharge spiral shaft. The two sides of the discharge channel are respectively connected to the discharge slide plate, which is used to guide the cotton stalks and soil debris passing through the first separation screen into the discharge channel.

[0016] Furthermore, the impurity removal device includes a third driving device, which is connected to the impurity removal spiral shaft and is used to drive the impurity removal spiral shaft to rotate.

[0017] Furthermore, it also includes a film outlet device, which is disposed on the rear side of the frame. The film outlet device includes a film outlet hood, a film outlet pipe, a film outlet fan, and a film discharge pipe.

[0018] The film outlet hood is connected to the air outlet on the rear side of the soil removal protective cover, the two ends of the film outlet pipe are connected between the air inlet of the film outlet fan and the film outlet hood, and the film discharge pipe is connected to the air outlet of the film outlet fan.

[0019] Furthermore, the membrane outlet cover and the soil removal protective cover are arranged in a corresponding manner.

[0020] Furthermore, it also includes a feeding device located in front of the spraying device, the feeding device including a feeding conveyor belt assembly, a conveyor belt motor, a conveyor belt baffle and a feeding frame;

[0021] The feeding conveyor belt assembly is mounted on the feeding frame. The feeding conveyor belt assembly is equipped with a conveyor belt baffle for conveying the residual film mixture. The conveyor belt motor is connected to the feeding conveyor belt assembly for driving the feeding conveyor belt to rotate.

[0022] By adopting the above technical solution, the residual film spreading and soil separation device provided in this application has the following technical advantages compared with the prior art:

[0023] In the scattering device, at least one spiked roller is rotatably connected at both ends to the side wall of the scattering frame. The second separating screen is connected to the side wall of the scattering frame and is located below the spiked roller. When the spiked roller rotates, it scatters the residual film mixture on the second separating screen through spikes. At the same time, some cotton stalks and soil impurities are discharged through the second separating screen, and the remaining residual film mixture enters the soil removal device. In the soil removal device, a soil removal protective cover is installed on the outside of the frame. The two ends of the spiral shaft are rotatably connected to the side wall of the soil removal protective cover. Multiple baffles are installed on the spiral shaft. The first separating screen is located below the spiral shaft. When the spiral shaft rotates, it beats the residual film mixture on the first separating screen through the baffles, thus separating the residual film, cotton stalks, and soil impurities in the residual film mixture. This device realizes the scattering and soil impurity separation of the residual film mixture, improves the cleanliness of the residual film impurity separation, and can further improve the resource utilization efficiency of the residual film. Attached Figure Description

[0024] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0025] Figure 1 This is a schematic diagram of the residual film spreading and soil separation device provided in the embodiments of this application from a first-view perspective;

[0026] Figure 2 This is a schematic diagram of the residual film spreading and soil separation device provided in the embodiments of this application from a second perspective.

[0027] Figure 3 This is a side view of the residual film spreading and soil separation device provided in the embodiment of this application (the film outlet device is omitted).

[0028] Figure 4 This is a rear view of the residual film spreading and soil separation device provided in the embodiments of this application (the film outlet device is omitted).

[0029] Icons: 100-Frame; 200-Spreading device; 210-Spreading frame; 220-Piercing roller; 230-Second separating screen; 231-Concave arc section; 240-Second drive assembly; 300-Soil removal device; 310-Soil removal protective cover; 320-Spiral shaft; 330-Pulley; 340-First separating screen; 350-First drive assembly; 400-Impact removal device; 410-Impact removal spiral shaft; 420-Impact removal channel; 430-Impact removal slide plate; 440-Third drive unit; 500-Film outlet device; 510-Film outlet cover; 520-Film outlet pipe; 530-Film outlet fan; 540-Film outlet pipe; 550-Fourth drive unit; 600-Feeding device; 610-Feeding conveyor belt assembly; 620-Conveyor belt motor; 630-Conveyor belt pulley; 640-Feeding frame. Detailed Implementation

[0030] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0031] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0032] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0033] like Figure 1, Figure 2 , Figure 3 and Figure 4 As shown in the figure, the residual film spreading and soil separation device provided in this application embodiment includes a frame 100, a spreading device 200 and a soil removal device 300;

[0034] The frame 100 serves a supporting function;

[0035] The soil removal device 300 is installed inside the frame 100. The soil removal device 300 includes a soil removal protective cover 310, a spiral shaft 320, a deflector plate 330, and a first separating screen 340.

[0036] The soil removal protective cover 310 is installed on the outside of the frame 100 to seal the sides and top of the frame 100 and prevent dust from being blown into the external environment. The two ends of the spiral shaft 320 are rotatably connected to the side wall of the soil removal protective cover 310. Multiple baffles 330 are provided on the spiral shaft 320. The first separation screen 340 is located below the spiral shaft 320. When the spiral shaft 320 rotates, the baffles 330 beat the residual film mixture on the first separation screen 340, so that the residual film, cotton stalks and soil impurities in the residual film mixture are separated.

[0037] The scattering device 200 is located on the front side of the frame 100. The scattering device 200 includes a scattering frame 210, a spiked roller 220, and a second separating screen 230. The scattering frame 210 is connected to the soil removal protective cover 310. The soil removal protective cover 310 is provided with an inlet, which corresponds to the position of the scattering frame 210, to facilitate the input of the residual film mixture. At least one spiked roller 220 is rotatably connected to the side wall of the scattering frame 210 at both ends. The second separating screen 230 is connected to the side wall of the scattering frame 210 and is located below the spiked roller 220. When the spiked roller 220 rotates, it scatters the residual film mixture on the second separating screen 230 through the spikes on it. At the same time, some cotton stalks and soil debris are discharged through the second separating screen 230, and the remaining residual film mixture enters the soil removal device 300.

[0038] The above technical solution enables the scattering and separation of soil and impurities from the residual film mixture, improving the cleanliness of the separated impurities and further enhancing the efficiency of residual film resource utilization.

[0039] In this embodiment, the soil removal device 300 includes a first drive assembly 350, which is connected to a spiral shaft 320 to drive the spiral shaft 320 to rotate. Specifically, a spiral shaft 320 pulley is installed at one end of the spiral shaft 320. The first drive assembly 350 includes a spiral shaft 320 drive motor, which is mounted on the frame 100. A spiral shaft 320 motor pulley is installed at the output shaft end of the spiral shaft 320 drive motor. The spiral shaft 320 pulley and the spiral shaft 320 motor pulley are connected by a V-belt to transmit power, so that the spiral shaft 320 drive motor drives the spiral shaft 320 to rotate.

[0040] In this embodiment, the spreading device 200 includes a second drive assembly 240, which is connected to the spiked roller 220 to drive the spiked roller 220 to rotate. A sprocket is mounted on the shaft end of the spiked roller 220. The second drive assembly 240 includes a spreading device drive motor, and a motor sprocket is mounted on the shaft end of the spreading device drive motor. The motor sprocket and the spiked roller 220 sprocket are connected by a chain to transmit power, causing the spreading device drive motor to drive the spiked roller 220 to rotate. Multiple spiked rollers 220 are provided, arranged sequentially and at intervals according to the conveying direction of the residual film mixture. The multiple spiked rollers 220 are sequentially connected by a conveyor chain.

[0041] As a preferred embodiment, the first separating screen 340 is configured as a concave arc shape, and the shape of the first separating screen 340 is adapted to the rotation trajectory of the dial plate 330 on the spiral shaft 320.

[0042] As a preferred embodiment, multiple sets of paddle plates 330 are arranged at intervals along the length of the spiral shaft 320. Each set of paddle plates 330 includes multiple paddle plates 330 evenly arranged along the circumference of the spiral shaft 320. When the spiral shaft 320 rotates, the multiple sets of paddle plates 330 quickly beat the residual film mixture, causing the residual film, cotton stalks, and soil impurities in the residual film mixture to be separated and screened by the first separation screen 340.

[0043] As a preferred embodiment, the second separating screen 230 is provided with a concave arc portion 231, the shape of which is adapted to the rotation trajectory of the magnetic nails on the spike roller 220. When the spike roller 220 rotates, the spikes on the outer surface of the cylinder scatter the fed residual film mixture. At the same time, some cotton stalks and soil debris are discharged from the equipment through the second separating screen 230, and the remaining residual film mixture enters the soil removal device 300.

[0044] The residual film scattering and soil separation device provided in this embodiment also includes a soil removal device 400 located below the soil removal device 300. The soil removal device 400 includes a soil removal spiral shaft 410, a soil removal channel 420, and a soil removal slide plate 430.

[0045] The two ends of the discharge spiral shaft 410 are rotatably connected to the side plate of the frame 100. The discharge channel 420 is located below the discharge spiral shaft 410. The two sides of the discharge channel 420 are respectively connected to the discharge slide plate 430, which is used to guide the cotton stalks and soil debris passing through the first separation screen 340 into the discharge channel 420.

[0046] In addition, the impurity removal device 400 also includes a third drive device 440, which includes an impurity removal screw drive motor. An impurity removal screw motor sprocket is installed at the end of the output shaft of the impurity removal screw drive motor. An impurity removal screw shaft 410 sprocket is installed at the end of the impurity removal screw shaft 410. The impurity removal screw motor sprocket and the impurity removal screw shaft 410 sprocket transmit torque through a chain, so that the impurity removal screw drive motor drives the impurity removal screw shaft 410 to rotate. An impurity removal port is provided on the lower part of one side of the impurity removal screw shaft 410 channel. The cotton stalks and soil impurities are discharged from the equipment by rotating the impurity removal screw shaft 410.

[0047] The residual film scattering and soil separation device provided in this embodiment also includes a film discharge device 500, which is located on the rear side of the frame 100. The film discharge device 500 includes a film discharge hood 510, a film discharge pipe 520, a film discharge fan 530, and a film discharge pipe 540.

[0048] The membrane discharge hood 510 is connected to the air outlet on the rear side of the soil removal protective cover 310. The two ends of the membrane discharge pipe 520 are connected between the air inlet of the membrane discharge fan 530 and the membrane discharge hood 510. The membrane discharge pipe 540 is connected to the air outlet of the membrane discharge fan 530.

[0049] In addition, the film discharging device 500 also includes a fourth drive device 550, which includes a film discharging drive motor. A pulley for the film discharging fan 530 is installed at the shaft end of the film discharging fan 530. A pulley for the film discharging fan 530 motor is installed at the output shaft end of the film discharging drive motor. The pulley for the film discharging fan 530 and the pulley for the film discharging fan 530 motor are connected by a V-belt to transmit power, so that the film discharging drive motor drives the film discharging fan 530 to rotate.

[0050] As a preferred implementation, the positions of the film discharge hood 510 and the soil removal protective hood 310 are arranged correspondingly. Since both the soil removal device 300 and the debris removal device 400 are sealed structures, the inlet corresponding to the scattering device 200 is the air inlet of the film discharge fan 530. The function of the film discharge fan 530 is to attract residual film through the soil removal device 300 into the film discharge pipe 520 and then into the film discharge fan 530, and finally discharge it from the film discharge port.

[0051] The residual film spreading and soil separation device provided in this embodiment also includes a feeding device 600 disposed in front of the spreading device 200. The feeding device 600 includes a feeding conveyor belt assembly 610, a conveyor belt motor 620, a conveyor belt baffle 630 and a feeding frame 640.

[0052] The feeding conveyor belt assembly 610 is installed on the feeding frame 640. The feeding conveyor belt assembly 610 is equipped with a conveyor belt baffle 630 for conveying the residual film mixture to the spreading device 200. The conveyor belt motor 620 is connected to the feeding conveyor belt assembly 610 and is used to drive the feeding conveyor belt to rotate.

[0053] The working principle of the residual film spreading and soil-debris separation device provided in this embodiment is explained below:

[0054] The residual film mixture, shredded by the shredder, enters the spreading device 200 via the feeding device 600 and the feeding conveyor belt assembly 610. When the spiked roller 220 in the spreading device 200 rotates, the spikes on the outer surface of the cylinder spread the residual film mixture. Simultaneously, some cotton stalks and soil debris are discharged from the equipment through the second separating screen 230, while the remaining residual film mixture enters the soil removal device 300. The function of the film discharge fan 530 is to attract the residual film into the spiral shaft 320 of the soil removal device 300. When the spiral shaft 320 rotates, multiple sets of baffles 330 rapidly beat the residual film mixture, separating the residual film, cotton stalks, and soil debris. The mixture is then guided through the second separating screen 230 and the waste removal slide plate 430 into the waste removal channel 420. The rotation of the waste removal spiral shaft 410 causes the cotton stalks and soil debris to be discharged from the equipment. The function of the film discharge fan 530 is to attract the residual film through the soil removal device 300 into the film discharge pipe 520, and then into the film discharge fan 530, finally discharging it to the outside through the film discharge pipe 540.

[0055] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.

Claims

1. A residue film scattering soil and stone separation device characterized by comprising: Includes the frame, spreading device, and soil removal device; The soil removal device is installed inside the frame and includes a soil removal protective cover, a spiral shaft, a deflector plate, and a first separation screen. The soil removal protective cover is installed on the outside of the frame. The two ends of the spiral shaft are rotatably connected to the side wall of the soil removal protective cover. Multiple deflector plates are provided on the spiral shaft. The first separation screen is located below the spiral shaft. When the spiral shaft rotates, the deflector plates beat the residual film mixture on the first separation screen, so that the residual film, cotton stalks and soil impurities in the residual film mixture are separated. The scattering device is located on the front side of the frame. The scattering device includes a scattering frame, a spiked roller, and a second separating screen. The scattering frame is connected to the soil removal protective cover. At least one of the spiked rollers is rotatably connected to the side wall of the scattering frame at both ends. The second separating screen is connected to the side wall of the scattering frame and is located below the spiked roller. When the spiked roller rotates, it scatters the residual film mixture on the second separating screen through spikes. At the same time, some cotton stalks and soil debris are discharged through the second separating screen, and the remaining residual film mixture enters the soil removal device.

2. The residual film spreading and soil / debris separation device according to claim 1, characterized in that, The soil removal device includes a first drive assembly, which is connected to the spiral shaft for driving the spiral shaft to rotate.

3. The residual film spreading and soil / debris separation device according to claim 1, characterized in that, The spraying device includes a second drive assembly, which is connected to the spiked roller to drive the spiked roller to rotate.

4. The residual film spreading and soil / debris separation device according to claim 1, characterized in that, Multiple spiked rollers are provided, and the multiple spiked rollers are arranged sequentially at intervals according to the conveying direction of the residual film mixture. The multiple spiked rollers are connected to each other sequentially through a transmission chain assembly.

5. The residual film spreading and soil-debris separation device according to claim 1, characterized in that, The first separating screen is configured as a concave arc shape, the shape of which is adapted to the rotation trajectory of the dial plate on the spiral shaft; The second separating screen is provided with a concave arc portion, the shape of which is adapted to the rotation trajectory of the magnetic nails on the spike roller.

6. The residual film spreading and soil separation device according to claim 1, characterized in that, It also includes a debris removal device located below the soil removal device, the debris removal device including a debris removal spiral shaft, a debris removal channel and a debris removal slide plate; The two ends of the discharge spiral shaft are rotatably connected to the side plates of the frame. The discharge channel is located below the discharge spiral shaft. The two sides of the discharge channel are respectively connected to the discharge slide plate, which is used to guide the cotton stalks and soil debris passing through the first separation screen into the discharge channel.

7. The residual film spreading and soil-debris separation device according to claim 6, characterized in that, The impurity removal device includes a third driving device, which is connected to the impurity removal spiral shaft and is used to drive the impurity removal spiral shaft to rotate.

8. The residual film spreading and soil-debris separation device according to claim 1, characterized in that, It also includes a film outlet device, which is located on the rear side of the frame. The film outlet device includes a film outlet hood, a film outlet pipe, a film outlet fan, and a film discharge pipe. The film outlet hood is connected to the air outlet on the rear side of the soil removal protective cover. The two ends of the film outlet pipe are connected between the air inlet of the film outlet fan and the film outlet hood. The film discharge pipe is connected to the air outlet of the film outlet fan.

9. The residual film spreading and soil separation device according to claim 8, characterized in that, The membrane exit cover and the soil removal protective cover are arranged in a corresponding position.

10. The residual film spreading and soil / debris separation device according to claim 1, characterized in that, It also includes a feeding device located in front of the spraying device, the feeding device comprising a feeding conveyor belt assembly, a conveyor belt motor, a conveyor belt baffle, and a feeding frame; The feeding conveyor belt assembly is mounted on the feeding frame. The feeding conveyor belt assembly is equipped with a conveyor belt baffle for conveying the residual film mixture. The conveyor belt motor is connected to the feeding conveyor belt assembly for driving the feeding conveyor belt to rotate.

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