A cigarette overprinting deviation detection device and a cigarette overprinting machine

Abstract

This utility model discloses a cigarette overprinting deviation detection device and a cigarette overprinting machine. The cigarette overprinting deviation detection device includes an overprinting disk arranged on one side of the overprinting roller and a barcode scanning component disposed around the overprinting disk. The overprinting disk is coaxial with the overprinting roller and has a marking area arranged along the rotation direction of the overprinting disk. Multiple markings are arranged in the marking area. The barcode scanning component photographs the markings in the marking area when the overprinting roller drives the overprinting disk to rotate, in order to determine the lateral deviation value during the overprinting process. This utility model detects the markings on the overprinting disk by setting up an overprinting disk and a barcode scanning component to determine the lateral deviation value during the overprinting process. Then, when a lateral deviation value occurs, the machine is stopped for maintenance and adjustment. This allows for timely detection of the lateral deviation value during the cigarette overprinting process, thereby avoiding abnormal product loss and reducing production costs.

Description

Technical Field

[0001] This utility model belongs to the field of cigarette printing technology, specifically relating to a cigarette overprinting deviation detection device and a cigarette overprinting machine. Background Technology

[0002] The overprinting process in cigarette packaging production is crucial, determining the accuracy, color saturation, and overall aesthetics of the final product's design. The overprinting process is as follows: Paper passes through the first printing unit (where the paper is transported by conveyor rollers, and the printing rollers, partially placed in the ink cartridge, come into contact with the paper on the conveyor rollers for printing), where the first color (usually black or the main color) is printed. The printed color needs to be quickly cured by a drying device (hot air, infrared, UV curing, etc.) to prevent smudging and interference with subsequent overprinting. The paper then passes through subsequent printing units. The key to overprinting is that the paper's position must be precisely aligned with the design on the next printing plate before entering the next printing unit. When the paper enters the next printing unit, because the paper seams between the two printing units cannot be 100% aligned, a lateral deviation occurs (the lateral deviation is...). Figure 1 The generation of lateral deviation (in the X-axis direction) will inevitably cause abnormal product loss, thereby increasing production costs. Utility Model Content

[0003] The purpose of this invention is to provide a cigarette overprinting deviation detection device and a cigarette overprinting machine. By setting an overprinting disc and a barcode scanning component to detect the markings on the overprinting disc, the device can determine the lateral deviation value during the overprinting process. When a lateral deviation value occurs, the machine can be stopped for maintenance and adjustment. This device can detect the lateral deviation value during the cigarette overprinting process in a timely manner, thereby avoiding abnormal product losses and reducing production costs.

[0004] The technical solution adopted by this utility model to solve its technical problem is as follows: Firstly, a cigarette overprinting deviation detection device is proposed, including an overprinting disk arranged on one side of the overprinting roller, and a scanning component arranged around the overprinting disk; the overprinting disk is coaxial with the overprinting roller, and a marking area is arranged along the rotation direction of the overprinting disk, and multiple markings are arranged in the marking area; the scanning component photographs the markings in the marking area when the overprinting roller drives the overprinting disk to rotate, in order to determine the lateral deviation value during the overprinting process.

[0005] In this embodiment of the application, the cigarette overprinting further includes a baffle disposed between the overprinting disk and the overprinting roller, the baffle being used to isolate the overprinting disk from the overprinting roller.

[0006] In this embodiment of the application, the baffle includes a first plate and a second plate, the angle between the first plate and the second plate is an obtuse angle, and the angle between the first plate and the second plate faces the overprinting roller.

[0007] In this embodiment, a first locking block is provided on the side of the baffle away from the printing roller, and a second locking block is provided on the side of the baffle close to the printing roller. The baffle is provided with locking holes. The cigarette printing deviation detection device further includes a locking bolt, which passes through the first locking block and the baffle in sequence and is connected to the second locking block.

[0008] In this embodiment of the application, the cigarette registration deviation detection device further includes a cover disposed outside the registration disk, the cover being used to isolate the registration disk.

[0009] In this embodiment, the barcode scanning component includes a fixing plate, a mounting plate, and a barcode scanning amplifier. The fixing plate is connected to the housing, the mounting plate is connected to the fixing plate, and the barcode scanning amplifier is fixed to the mounting plate.

[0010] In this embodiment, the barcode scanning assembly further includes a mounting ring and a locking ring arranged on the mounting plate. The locking ring has a locking hole. The scanning end of the barcode scanning amplifier passes through the locking ring and the mounting ring in sequence. The cigarette overprint deviation detection device further includes a locking member. The locking member is screwed to the locking hole and then abuts against the barcode scanning amplifier.

[0011] In this embodiment of the application, the fixing plate is provided with two side-by-side waist-shaped holes, and the mounting plate is provided with mounting posts, which are screwed into the waist-shaped holes and then connected to bolts.

[0012] In this embodiment, the side of the cover away from the baffle is mesh.

[0013] Secondly, a cigarette overprinting machine is proposed, including the cigarette overprinting deviation detection device described in the first aspect.

[0014] The beneficial effects of this utility model are as follows:

[0015] 1. The present invention proposes a cigarette overprinting deviation detection device and a cigarette overprinting machine, which detects the markings on the overprinting disc by setting an overprinting disc and a barcode scanning component to determine the lateral deviation value during the overprinting process. Then, when the lateral deviation value occurs, the machine is stopped for maintenance and adjustment. It can detect the lateral deviation value during the cigarette overprinting process in a timely manner, thereby avoiding abnormal product loss and reducing production costs.

[0016] 2. The present invention proposes a cigarette overprinting deviation detection device and a cigarette overprinting machine, wherein a baffle is provided between the overprinting disc and the overprinting roller. The baffle prevents ink from splashing onto the overprinting disc and reduces the degree of ink pollution to the surrounding environment.

[0017] 3. The present invention proposes a cigarette overprinting deviation detection device and a cigarette overprinting machine. A cover is provided on the side of the baffle near the overprinting disk. The cover is used to isolate the overprinting disk from the surrounding environment to prevent dust from adhering to the overprinting disk and to ensure that the barcode scanning component can accurately obtain the position of the marking ring on the overprinting disk, thereby improving the detection effect of the lateral deviation value during the overprinting process.

[0018] 4. The present invention proposes a cigarette overprinting deviation detection device and a cigarette overprinting machine, which fixes the scanning end of the barcode amplifier by arranging an mounting ring and a locking ring. The locking ring is used to fix the scanning end of the barcode amplifier, and the mounting ring is used together with the locking ring to limit the position of the barcode amplifier to ensure that the barcode amplifier does not shake. Attached Figure Description

[0019] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the present invention and, together with the description, serve to explain the principles of the present invention. In these drawings, similar reference numerals are used to denote similar elements. The drawings described below are some embodiments of the present invention, but not all embodiments. Other drawings will be readily available to those skilled in the art based on these drawings without any inventive effort.

[0020] Figure 1 This is a schematic diagram of a cigarette overprinting deviation detection device according to an embodiment of the present utility model;

[0021] Figure 2 This is a schematic diagram of the registration disc of a cigarette registration deviation detection device according to an embodiment of the present invention;

[0022] Figure 3 This is a first schematic diagram of the barcode scanning component of a cigarette overprinting deviation detection device according to an embodiment of the present invention;

[0023] Figure 4 This is a second schematic diagram of the barcode scanning component of a cigarette overprinting deviation detection device according to an embodiment of the present invention;

[0024] Figure 5 This is a schematic diagram of a baffle in a cigarette overprinting deviation detection device according to an embodiment of the present invention;

[0025] Figure 6 This is a schematic diagram of the installation of the locking block in a cigarette overprinting deviation detection device according to an embodiment of the present invention.

[0026] In the diagram: 1. Overprinting roller; 2. Overprinting disc; 21. Marking area; 22. Mark; 3. Scanning assembly; 31. Fixing plate; 32. Scanning amplifier; 33. Waist-shaped hole; 34. Mounting plate; 35. Mounting ring; 36. Locking ring; 4. Baffle; 41. First plate; 42. Second plate; 5. First locking block; 6. Second locking block; 7. Cover. Detailed Implementation

[0027] To more clearly illustrate the technical solutions in the embodiments of this utility model and the prior art, the specific implementation methods of this utility model will be described below with reference to the accompanying drawings. Obviously, the accompanying drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings and other implementation methods can be obtained based on these drawings without any creative effort. Furthermore, the design orientation only indicates the relative positional relationship between the components, not the absolute positional relationship.

[0028] In the first aspect, this utility model embodiment provides a cigarette overprinting deviation detection device, please refer to... Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 It mainly includes an overlay disk 2 and a barcode scanning component 3.

[0029] In this embodiment, the cigarette registration deviation detection device includes a registration disk 2 and a barcode scanning component 3. The registration disk 2 is arranged on one side of the registration roller 1, and the barcode scanning component 3 is arranged around the registration disk 2. The registration disk 2 is coaxial with the registration roller 1, and the registration roller 1 and the registration disk 2 rotate synchronously with their rotation axes on the same straight line. This ensures that when the registration roller 1 rotates, the registration disk 2 and the registration roller 1 rotate around the same axis. A marking area 21 is arranged along the rotation direction of the registration disk 2, and multiple markings 22 are arranged at equal intervals in the marking area 21. The multiple markings 22 are connected along the rotation direction of the registration disk 2 to form a marking. When the overprinting roller 1 drives the overprinting disk 2 to rotate, the scanning component 3 will photograph the mark 22 in the marking area 21. Based on the photographed mark 22, the lateral deviation value during the overprinting process is determined. If the lateral deviation value occurs after changing rolls, the scanning component 3 will not be able to recognize the first mark 22 of the next roll after recognizing the last mark 22 of the previous roll. At this time, the scanning component 3 will send an electrical signal indicating the occurrence of the lateral deviation value to the cigarette overprinting machine. The cigarette overprinting machine will then stop and alarm, and perform maintenance and adjustment (adjusting the axial or circumferential movement position of the overprinting roller 1 or adjusting the paper tension). This application uses the overprinting disk 2 and the scanning component 3 to detect the marks on the overprinting disk 2 to determine the lateral deviation value during the overprinting process. Then, when the lateral deviation value occurs, the machine will stop for maintenance and adjustment. This allows for timely detection of the lateral deviation value during the cigarette overprinting process, thereby avoiding abnormal product loss and reducing production costs.

[0030] It is foreseeable that during the printing of cigarette boxes or other cigarette products, the ink at both ends of the printing roller 1 will be thrown out of the printing roller 1 due to centrifugal force. At this time, the ink is easy to splash onto the surrounding environment, thereby polluting the surrounding environment. Moreover, the ink is easy to splash onto the printing disk 2, thereby affecting the detection effect of the lateral deviation value of the printing disk 2. In order to reduce the degree of ink pollution to the surrounding environment, a baffle 4 is provided between the printing disk 2 and the printing roller 1. The baffle 4 is used to isolate the printing disk 2 from the printing roller 1.

[0031] In one embodiment, the baffle 4 includes a first plate 41 and a second plate 42 connected together. The first plate 41 is fixed between the registration disc 2 and the registration roller 1. The included angle between the first plate 41 and the second plate 42 is an obtuse angle, and the opening of the included angle between the first plate 41 and the second plate 42 faces the registration roller 1. By setting the baffle 4 with the first plate 41 and the second plate 42 having an obtuse angle, when the ink flies away from the registration roller 1, the second plate 42 will guide the blocked ink to the first plate 41, preventing the ink at the upper end of the baffle 4 from passing through to the side of the baffle 4 away from the printing roller, thereby improving the ink blocking effect of the baffle 4.

[0032] In one possible implementation, a first locking block 5 is provided on the side of the baffle 4 away from the printing roller 1, and a second locking block 6 is provided on the side of the baffle 4 close to the printing roller 1. The baffle 4 is also provided with a locking hole. The locking bolt passes through the first locking block 5 and the baffle 4 in sequence and is screwed to the second locking block 6, thereby locking the baffle 4 and preventing the baffle 4 from deflecting, thus ensuring the isolation effect of the baffle 4.

[0033] In one possible implementation, two side-by-side label rings are provided within the label area 21 to achieve compatibility with all layout methods. Furthermore, label 22 is a triangular label 22.

[0034] In one possible implementation, a cover 7 is provided on the side of the baffle 4 near the overprinting disk 2. The cover 7 is located on the outer periphery of the overprinting disk 2 and is used to isolate the overprinting disk 2 from the surrounding environment to prevent dust from adhering to the overprinting disk 2. This ensures that the barcode scanning component 3 can accurately obtain the position of the marking ring on the overprinting disk 2 and improves the detection effect of the lateral deviation value during the overprinting process.

[0035] Furthermore, the side of the cover 7 away from the baffle 4 is mesh-like, so that operators can observe the status of the overprinting disc 2 and thus stop the machine for maintenance in time when the overprinting disc 2 malfunctions.

[0036] In one possible implementation, the barcode scanning assembly 3 includes a fixing plate 31, a mounting plate 34, and a barcode amplifier 32. Preferably, the barcode amplifier 32 is a Honeywell 1900 series. The fixing plate 31 is fixedly connected to the housing 7, and the mounting plate 34 is fixed on the fixing plate 31. The mounting plate 34 is provided with a mounting ring 35 and a locking ring 36. The locking ring 36 is provided with a locking hole. The scanning end of the barcode amplifier 32 passes through the locking ring 36 and the mounting ring 35 in sequence. After the bolt is screwed into the locking hole, it abuts against the barcode amplifier 32, thereby fixing the barcode amplifier 32 on the mounting plate 34. The other end of the barcode amplifier 32 is connected to the controller of the cigarette overprinting machine. The scanning end of the barcode amplifier 32 is fixed by arranging the mounting ring 35 and the locking ring 36. The locking ring 36 is used to fix the scanning end of the barcode amplifier 32, and the mounting ring 35 is used together with the locking ring 36 to limit the position of the barcode amplifier 32 to ensure that the barcode amplifier 32 does not shake.

[0037] Furthermore, the fixing plate 31 is provided with two oblong holes 33 arranged side by side, and the mounting plate 34 is provided with mounting posts. The mounting posts pass through the oblong holes 33 and are screwed into the bolts, thereby locking the mounting plate 34. This allows the installation position of the barcode amplifier 32 to be adjusted to ensure that the barcode amplifier 32 is aligned with the mark 22 on the overprinting disk 2, thereby improving the detection effect of the lateral deviation value during the overprinting process.

[0038] Secondly, a cigarette overprinting machine is proposed, which includes the cigarette overprinting deviation detection device described in the first aspect.

[0039] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes the element.

[0040] The above description, in conjunction with specific preferred embodiments, provides a further detailed explanation of the present invention. It should not be construed that the specific embodiments of the present invention are limited to these descriptions. For those skilled in the art, various simple deductions or substitutions can be made without departing from the concept of the present invention, and all such modifications and substitutions should be considered within the protection scope of the present invention.

Claims

1. A cigarette overprint deviation detection device, characterized by, It includes an overprinting disk (2) arranged on one side of the overprinting roller (1) and a barcode scanning assembly (3) arranged around the overprinting disk (2); the overprinting disk (2) is coaxial with the overprinting roller (1) and has a marking area (21) arranged along the rotation direction of the overprinting disk (2). Multiple markings (22) are arranged in the marking area (21). The barcode scanning assembly (3) takes pictures of the markings (22) in the marking area (21) when the overprinting roller (1) drives the overprinting disk (2) to rotate, in order to determine the lateral deviation value during the overprinting process.

2. The cigarette overprinting deviation detection device according to claim 1, characterized in that, The cigarette overprint also includes a baffle (4) arranged between the overprinting disk (2) and the overprinting roller (1), the baffle (4) being used to isolate the overprinting disk (2) from the overprinting roller (1).

3. The cigarette overprinting deviation detection device according to claim 2, characterized in that, The baffle (4) includes a first plate (41) and a second plate (42), the angle between the first plate (41) and the second plate (42) is an obtuse angle, and the angle between the first plate (41) and the second plate (42) is directed toward the overprinting roller (1).

4. The cigarette registration deviation detection device according to claim 2, characterized in that, The baffle (4) has a first locking block (5) on the side away from the printing roller (1), and a second locking block (6) on the side of the baffle (4) close to the printing roller (1). The baffle (4) has a locking hole (43). The cigarette printing deviation detection device also includes a locking bolt, which passes through the first locking block (5) and the baffle (4) in sequence and is connected to the second locking block (6).

5. The cigarette printing deviation detection device according to claim 2, characterized in that, The cigarette printing deviation detection device also includes a cover (7) located outside the printing disk (2), which is used to isolate the printing disk (2).

6. The cigarette overprinting deviation detection device according to claim 5, characterized in that, The scanning component (3) includes a fixing plate (31), a mounting plate (34) and a scanning amplifier (32). The fixing plate (31) is connected to the cover (7), the mounting plate (34) is connected to the fixing plate (31), and the scanning amplifier (32) is fixed on the mounting plate (34).

7. The cigarette registration deviation detection device according to claim 6, characterized in that, The scanning component (3) further includes a mounting ring (35) and a locking ring (36) arranged on the mounting plate (34). The locking ring (36) is provided with a locking hole. The scanning end of the scanning amplifier (32) passes through the locking ring (36) and the mounting ring (35) in sequence. The cigarette printing deviation detection device further includes a locking component. The locking component is screwed to the locking hole and then abuts against the scanning amplifier (32).

8. The cigarette overprinting deviation detection device according to claim 7, characterized in that, The fixing plate (31) has two parallel waist-shaped holes (33), and the mounting plate (34) has mounting posts. The mounting posts pass through the waist-shaped holes (33) and are screwed to the bolts.

9. A cigarette overprinting deviation detection device according to claim 6, characterized in that, The side of the cover (7) away from the baffle (4) is mesh.

10. A cigarette overprinting machine, characterized in that, The cigarette overprinting machine includes the cigarette overprinting deviation detection device as described in any one of claims 1-9.

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