Processing device for winding flat wire

Abstract

The utility model discloses a processing device for winding a flat wire, and belongs to the technical field of copper flat wire processing equipment. A machining device for winding a flat copper wire is used for wrapping the flat copper wire in the machining process of the flat copper wire and comprises a wrapping assembly, a driving assembly and a connecting rod. The connecting rod is provided with a channel in a penetrating mode so that the copper flat wire can penetrate through. The wrapping assembly is indirectly or directly and fixedly arranged on the connecting rod, and the output end of the driving assembly is connected with the connecting rod to drive the connecting rod to rotate and operate, so that the wrapping assembly is driven to synchronously rotate and operate around the periphery of the copper flat wire, and wrapping operation on the periphery of the copper flat wire is achieved; through the arrangement, automatic wrapping operation of the periphery of the copper flat wire can be realized.

Description

Technical Field

[0001] This utility model belongs to the technical field of copper flat wire processing equipment, and more specifically, it relates to a processing device for winding flat wire. Background Technology

[0002] In the fields of electronics, communications, and power, copper flat wire is widely used in the manufacturing of precision components such as motor windings, inductors, and transformers due to its superior conductivity and good heat dissipation performance. Existing copper flat wire winding processes mostly rely on manual or semi-automated equipment. Manual operation is easily affected by experience and fatigue, or the robotic arms of semi-automated equipment lack sufficient motion precision, making it difficult to ensure consistent spacing and tension for each turn of flat wire. For flat wires of different specifications and thicknesses, frequent changes of clamps or limiting devices are required, resulting in long debugging cycles and affecting the equipment's versatility and production flexibility. Therefore, there is an urgent need for a processing device that can achieve automatic, consistent, and efficient winding of copper flat wire to improve winding quality, reduce labor costs, and enhance the equipment's versatility and ease of maintenance. Utility Model Content

[0003] The technical problem to be solved by this utility model is to provide a processing device for winding flat wire, which can realize the automatic wrapping operation of copper flat wire.

[0004] This utility model discloses a processing device for winding flat wire, used for winding copper flat wire during the processing of copper flat wire. It includes a winding component, a driving component, and a connecting rod. The connecting rod has a through-hole to allow the copper flat wire to pass through. The winding component is indirectly or directly fixed on the connecting rod. The output end of the driving component is installed and connected to the connecting rod to drive the connecting rod to rotate, thereby driving the winding component to rotate synchronously around the outer circumference of the copper flat wire, realizing the winding operation on the outer circumference of the copper flat wire.

[0005] As a further improvement of this utility model, the wrapping assembly includes a material tray, several limiting blocks, a fixed shaft, a fixed plate, and a positioning shaft; the lower end of the fixed plate is fixedly connected to the outer side wall of the connecting rod; one end of the fixed shaft is fixedly disposed on the side wall of the upper end of the fixed plate; the positioning shaft is detachably sleeved on the outer periphery of the fixed shaft; the material tray is rotatably sleeved on the outer periphery of the positioning shaft; the limiting blocks are respectively detachably disposed at the ends of both ends of the positioning shaft to restrict the material tray on the positioning shaft.

[0006] As a further improvement of this utility model, the outer circumference of the fixed shaft is threaded; a fixed sleeve is respectively fitted on the outer circumference of the fixed shaft on both sides of the positioning shaft, and the fixed sleeve is threadedly connected to the fixed shaft to restrict the positioning shaft on the fixed shaft.

[0007] As a further improvement of this utility model, the wrapping assembly also includes a positioning pin and a rolling rod; one end of the positioning pin is fixedly disposed on the side wall of the upper end of the fixed plate, the positioning pin and the material tray are on the same side of the fixed plate, and the positioning pin is disposed at the output end of the material tray;

[0008] One end of the rolling rod passes through the side wall of the upper end of the fixed plate and is rotatably connected to the fixed plate; the rolling rod and the positioning pin are set on the same side of the fixed plate, and the rolling rod is set on the side of the positioning pin away from the material tray, and is spaced apart from the positioning pin.

[0009] As a further improvement of this utility model, the wrapping assembly also includes a first roller, a first rotating shaft, a second roller, and a second rotating shaft;

[0010] A connecting block is fixedly installed on the top of the fixed plate, and one end of the first rotating shaft passes through the connecting block and is fixedly connected to the connecting block; the first roller is rotatably sleeved on the outer circumference of the first rotating shaft; the first roller is mounted above the rolling rod.

[0011] The second rotating shaft is fixedly mounted on the side wall of the upper end of the fixed plate. The second roller is rotatably sleeved on the outer circumference of the second rotating shaft. The second rotating shaft is located on the side of the rolling rod away from the positioning pin. The second roller and the rolling rod are on the same side, and the second roller is located diagonally below the rolling rod.

[0012] As a further improvement of this utility model, the wrapping assembly also includes an auxiliary component; the auxiliary component is installed below the rolling rod; the auxiliary component includes a fixed seat, a support block, several limiting rods and a connecting seat; the fixed seat is fixedly installed on the side wall of the fixed plate; the support block is fixedly installed on the top of the fixed seat; one end of the limiting rod is fixedly connected to the side wall of the connecting seat, the end of the limiting rod away from the connecting seat passes through the support block and is slidably connected to the support block, and the end of the limiting rod away from the connecting seat abuts against the outer periphery of the material tray to prevent the material strip set on the material tray from detaching from the material tray.

[0013] As a further improvement of this utility model, grooves are provided around the outer periphery of both the first roller and the second roller to support the material strip coming out of the material tray.

[0014] As a further improvement of this utility model, it also includes a support assembly; the support assembly includes two support seats and a bracket; the support seats are fixedly disposed on the top of the bracket; one end of each connecting rod passes through the support seat in sequence and is rotatably connected to the support seat.

[0015] As a further improvement of this utility model, the drive assembly includes a motor, a drive wheel, a transmission belt, and a driven wheel; the motor is installed below the bracket; the drive wheel is fixedly installed at the output end of the motor, and the driven wheel is fixedly sleeved on the outer periphery of the connecting rod. The driven wheel and the drive wheel are connected by transmission belt; the motor drives the drive wheel to rotate, and drives the driven wheel to rotate through the transmission belt, thereby driving the connecting rod to rotate.

[0016] As a further improvement of this utility model, in the vertical direction of the fixed plate, the position of the rolling rod on the fixed plate is lower than the position of the positioning pin on the fixed plate.

[0017] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0018] Fully automatic synchronous wrapping - By fixing the wrapping component and the connecting rod together, the output end of the drive component is connected to the connecting rod to drive the connecting rod to rotate, thereby driving the wrapping component to rotate synchronously around the outer circumference of the copper flat wire, realizing the wrapping operation on the outer circumference of the copper flat wire;

[0019] The drive assembly and connecting rod are linked. The drive motor, drive wheel and driven wheel are reliably connected by a transmission belt, which can realize the synchronous rotation of the connecting rod and the wrapping assembly it is mounted on. The copper flat wire can be continuously and uniformly wrapped without manual intervention.

[0020] The modular wrapping assembly consists of modular components such as a material tray, limit block, fixed shaft, positioning shaft, positioning pin, and rolling rod. The positioning shaft can be quickly disassembled and adjusted, making it convenient to replace flat wire trays of different specifications, thus improving the applicability and switching efficiency of the equipment. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the processing device structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the wrapping component structure of this utility model;

[0023] Figure 3 This is a schematic diagram of the top component of the support assembly of this utility model.

[0024] Explanation of the labels in the diagram:

[0025] 1. Copper flat wire; 2. Support assembly; 21. Support base; 3. Wrapping assembly; 31. Material tray; 32. Limiting block; 33. Fixed shaft; 34. Fixed plate; 35. Positioning pin; 36. First roller; 37. Rolling rod; 38. Second roller; 39. Auxiliary assembly; 310. Positioning shaft; 311. Fixed sleeve; 4. Fixed assembly; 5. Drive assembly; 51. Motor; 52. Drive wheel; 53. Transmission belt; 54. Driven wheel; 6. Connecting rod; 61. Channel. Detailed Implementation

[0026] The present invention will be further described in detail below with reference to the embodiments. The following embodiments are explanations of the present invention, but the present invention is not limited to the following embodiments.

[0027] Specific Implementation Example 1: Please refer to... Figure 1-3 A processing device for winding flat wire 1 is used to perform a winding operation on copper flat wire 1 during the processing of copper flat wire 1. It includes a support component 2, a winding component 3, a fixing component 4, a drive component 5, and a connecting rod 6. The connecting rod 6 has a through-hole 61 to allow the copper flat wire 1 to pass through. The winding component 3 is fixedly mounted on the connecting rod 6. The output end of the drive component 5 is installed and connected to the connecting rod 6 to drive the connecting rod 6 to rotate, thereby driving the winding component 3 to rotate synchronously around the outer circumference of the copper flat wire 1, so as to realize the winding operation on the outer circumference of the copper flat wire 1.

[0028] The fixing component 4 is installed at the output end of the wrapping component 3. The copper flat wire 1 passes through the connecting rod 61 in sequence and then through the fixing component 4.

[0029] The support assembly 2 includes two support seats 21 and a bracket; the support seats 21 are fixedly installed on the top of the bracket; one end of the connecting rod 6 passes through the support seats 21 in sequence and is rotatably connected to the support seats 21.

[0030] The wrapping assembly 3 includes a material tray 31, several limiting blocks 32, a fixed shaft 33, a fixed plate 34, a positioning pin 35, a first roller 36, a first rotating shaft, a rolling rod 37, a second roller 38, a second rotating shaft, an auxiliary assembly 39, and a positioning shaft 310. The lower end of the fixed plate 34 is fixedly connected to the outer side wall of the connecting rod 6. One end of the fixed shaft 33 is fixedly disposed on the side wall of the upper end of the fixed plate 34. The positioning shaft 310 is detachably sleeved on the outer periphery of the fixed shaft 33. The material tray 31 is rotatably sleeved on the outer periphery of the positioning shaft 310. The limiting blocks 32 are detachably disposed at the ends of the positioning shaft 310 to restrict the material tray 31 on the positioning shaft 310.

[0031] Optionally, the outer periphery of the fixed shaft 33 is threaded; the outer periphery of the fixed shaft 33 on both sides of the positioning shaft 310 is respectively fitted with a fixing sleeve 311, which is threadedly connected to the fixed shaft 33 to restrict the positioning shaft 310 on the fixed shaft 33; this configuration can accommodate more sizes and styles of trays 31, and the operator can replace the corresponding positioning shaft 310 according to the size and dimensions of the tray 31.

[0032] Optionally, the positioning shaft 310 and the fixed shaft 33 are threaded together.

[0033] One end of the positioning pin 35 is fixedly mounted on the side wall of the upper end of the fixing plate 34. The positioning pin 35 and the material tray 31 are located on the same side of the fixing plate 34. The positioning pin 35 is located at the output end of the material tray 31.

[0034] One end of the rolling rod 37 passes through the side wall of the upper end of the fixed plate 34 and is rotatably connected to the fixed plate 34; the rolling rod 37 and the positioning pin 35 are located on the same side of the fixed plate 34, and the rolling rod 37 is located on the side of the positioning pin 35 away from the material tray 31, and is spaced apart from the positioning pin 35.

[0035] Preferably, in the vertical direction of the fixed plate 34, the position of the rolling rod 37 on the fixed plate 34 is lower than the position of the locating pin 35 on the fixed plate 34.

[0036] Optionally, two rollers 37 are provided, which are adjacent to each other and arranged side by side in the horizontal direction of the fixed plate 34.

[0037] A connecting block is fixedly installed on the top of the fixed plate 34. One end of the first rotating shaft passes through the connecting block and is fixedly connected to the connecting block. The first roller 36 is rotatably sleeved on the outer circumference of the first rotating shaft. The first roller 36 is mounted above the rolling rod 37.

[0038] The second rotating shaft is fixedly mounted on the side wall of the upper end of the fixed plate 34. The second roller 38 is rotatably sleeved on the outer periphery of the second rotating shaft. The second rotating shaft is located on the side of the rolling rod 37 away from the positioning pin 35. The second roller 38 is on the same side as the rolling rod 37, and the second roller 38 is located diagonally below the rolling rod 37.

[0039] Auxiliary component 39 is installed below the rolling rod 37; auxiliary component 39 includes a fixed base, a support block, several limiting rods and a connecting base; the fixed base is fixedly installed on the side wall of the fixed plate 34; the support block is fixedly installed on the top of the fixed base; one end of the limiting rod is fixedly connected to the side wall of the connecting base, the end of the limiting rod away from the connecting base passes through the support block and is slidably connected to the support block, and the end of the limiting rod away from the connecting base abuts against the outer periphery of the material tray 31 to prevent the material strip set on the material tray 31 from detaching from the material tray 31; the bottom of the connecting base is slidably connected to the top of the fixed base; the position of the limiting rod is adjusted by the connecting base, and when the end of the limiting rod away from the connecting base is adjusted to the preset position, the connecting base and the fixed base are fixed.

[0040] Preferably, the outer periphery of both the first roller 36 and the second roller 38 is provided with grooves to support the material strip coming out of the material tray 31.

[0041] The drive assembly 5 includes a motor 51, a drive wheel 52, a transmission belt 53, and a driven wheel 54. The motor 51 is mounted below the bracket. The drive wheel 52 is fixedly mounted on the output end of the motor 51, and the driven wheel 54 is fixedly sleeved on the outer periphery of the connecting rod 6. The driven wheel 54 and the drive wheel 52 are connected by the transmission belt 53. The motor 51 drives the drive wheel 52 to rotate, and drives the driven wheel 54 to rotate through the transmission belt 53, thereby driving the connecting rod 6 to rotate.

[0042] The bottom of the fixing component 4 is fixedly provided with a base; the fixing component 4 includes a stabilizing rod and a support; the stabilizing rod is fixedly provided on the top of the base, and the support is fixedly provided on the top of the stabilizing rod; the support is removably filled with sponge, and a through groove is opened in the middle of the sponge to allow the copper flat wire 1 to pass through.

[0043] Working principle:

[0044] The processing device for winding flat wire is a component of the copper flat wire processing device, and is used to perform the winding operation on the copper flat wire 1 during the processing of copper flat wire 1.

[0045] When the copper flat wire 1 is wound into the flat wire processing device, it first passes through the channel 61 set in the connecting rod 6, and then passes through the through groove set in the fixing component 4, and continues to enter the next processing device until the final processing is completed and it is wound into a coil. Throughout the process, the copper flat wire 1 is constantly running.

[0046] The strip on the tray 31 passes through the positioning pin 35, the rolling rod 37, the first roller 36, the rolling rod 37 and the second roller 38 in sequence, and then wraps around the outer circumference of the copper flat wire 1. The motor 51 drives the entire wrapping assembly 3 to rotate around the outer circumference of the copper flat wire 1, and moves forward in coordination with the copper flat wire 1, thereby realizing the wrapping operation of the outer circumference of the copper flat wire 1.

[0047] Specific Embodiment Two: Unlike Specific Embodiment One, the wrapping component 3 is provided in two sets, and the two sets of wrapping components 3 are respectively fixedly installed on both sides of the connecting rod 6 at intervals or directly.

[0048] The above description is merely a preferred embodiment of this application, but the scope of protection of this application is not limited thereto; any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this application, based on the technical solution and its improved concept, should be covered within the scope of protection of this application.

Claims

1. A processing apparatus for winding flat wire, used for winding copper flat wire (1) during the processing of copper flat wire (1), characterized in that: It includes a wrapping assembly (3), a drive assembly (5), and a connecting rod (6); the connecting rod (6) has a through-hole (61) to allow the copper flat wire (1) to pass through; the wrapping assembly (3) is indirectly or directly fixed on the connecting rod (6), and the output end of the drive assembly (5) is installed and connected to the connecting rod (6) to drive the connecting rod (6) to rotate, thereby driving the wrapping assembly (3) to rotate synchronously around the outer periphery of the copper flat wire (1) to realize the wrapping operation of the outer periphery of the copper flat wire (1).

2. The processing apparatus for winding flat wire according to claim 1, characterized in that: The wrapping assembly (3) includes a tray (31), several limiting blocks (32), a fixed shaft (33), a fixed plate (34), and a positioning shaft (310); the lower end of the fixed plate (34) is fixedly connected to the outer wall of the connecting rod (6); one end of the fixed shaft (33) is fixedly set on the side wall of the upper end of the fixed plate (34); the positioning shaft (310) is detachably sleeved on the outer periphery of the fixed shaft (33); the tray (31) is rotatably sleeved on the outer periphery of the positioning shaft (310); the limiting blocks (32) are detachably set on the ends of the positioning shaft (310) to restrict the tray (31) on the positioning shaft (310).

3. The processing apparatus for winding flat wire according to claim 2, characterized in that: The outer periphery of the fixed shaft (33) is threaded; the outer periphery of the fixed shaft (33) on both sides of the positioning shaft (310) is respectively fitted with a fixing sleeve (311), and the fixing sleeve (311) is threadedly connected to the fixed shaft (33) to restrict the positioning shaft (310) on the fixed shaft (33).

4. The processing apparatus for winding flat wire according to claim 1, characterized in that: The wrapping assembly (3) also includes a positioning pin (35) and a rolling rod (37); one end of the positioning pin (35) is fixedly set on the side wall of the upper end of the fixing plate (34), the positioning pin (35) and the material tray (31) are on the same side of the fixing plate (34), and the positioning pin (35) is set at the output end of the material tray (31); One end of the rolling rod (37) passes through the side wall of the upper end of the fixed plate (34) and is rotatably connected to the fixed plate (34); the rolling rod (37) and the positioning pin (35) are located on the same side of the fixed plate (34), and the rolling rod (37) is located on the side of the positioning pin (35) away from the tray (31) and is spaced apart from the positioning pin (35).

5. The processing apparatus for winding flat wire according to claim 4, characterized in that: The wrapping assembly (3) also includes a first roller (36), a first rotating shaft, a second roller (38), and a second rotating shaft; A connecting block is fixedly installed on the top of the fixed plate (34), and one end of the first rotating shaft passes through the connecting block and is fixedly connected to the connecting block; the first roller (36) is rotatably sleeved on the outer circumference of the first rotating shaft; the first roller (36) is mounted above the rolling rod (37); The second rotating shaft is fixedly installed on the side wall of the upper end of the fixed plate (34). The second roller (38) is rotatably sleeved on the outer periphery of the second rotating shaft. The second rotating shaft is located on the side of the rolling rod (37) away from the positioning pin (35). The second roller (38) and the rolling rod (37) are on the same side, and the second roller (38) is located diagonally below the rolling rod (37).

6. The processing apparatus for winding flat wire according to claim 2, characterized in that: The wrapping assembly (3) also includes an auxiliary assembly (39); the auxiliary assembly (39) is installed below the rolling rod (37); the auxiliary assembly (39) includes a fixed seat, a support block, several limiting rods and a connecting seat; the fixed seat is fixedly installed on the side wall of the fixed plate (34); the support block is fixedly installed on the top of the fixed seat; one end of the limiting rod is fixedly connected to the side wall of the connecting seat, the end of the limiting rod away from the connecting seat passes through the support block and is slidably connected to the support block, and the end of the limiting rod away from the connecting seat abuts against the outer periphery of the material tray (31) to prevent the material strip set on the material tray (31) from falling off the material tray (31).

7. The processing apparatus for winding flat wire according to claim 5, characterized in that: The outer periphery of both the first roller (36) and the second roller (38) is provided with grooves to carry the material strip coming out of the material tray (31).

8. The processing apparatus for winding flat wire according to claim 1, characterized in that: It also includes a support assembly (2); the support assembly (2) includes two support seats (21) and a bracket; the support seats (21) are fixedly installed on the top of the bracket; one end of the connecting rod (6) passes through the support seats (21) in sequence and is rotatably connected to the support seats (21).

9. The processing apparatus for winding flat wire according to claim 1, characterized in that: The drive assembly (5) includes a motor (51), a drive wheel (52), a transmission belt (53), and a driven wheel (54). The motor (51) is installed below the bracket. The drive wheel (52) is fixedly installed at the output end of the motor (51), and the driven wheel (54) is fixedly sleeved on the outer periphery of the connecting rod (6). The driven wheel (54) and the drive wheel (52) are connected by transmission belt (53). The motor (51) drives the drive wheel (52) to rotate, and drives the driven wheel (54) to rotate through the transmission belt (53), thereby driving the connecting rod (6) to rotate.

10. The processing apparatus for winding flat wire according to claim 4, characterized in that: In the vertical direction of the fixed plate (34), the position of the rolling rod (37) on the fixed plate (34) is lower than the position of the positioning pin (35) on the fixed plate (34).

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