Hanging rail type inspection robot based on binocular camera

Abstract

The utility model discloses a hanging rail type inspection robot based on a binocular camera, which comprises an inspection structure and a track, and the track is connected with the inspection structure in a sliding manner; the inspection structure is slidably adjusted on the track and is driven by a driving wheel, a supporting frame, a matching block and the track are arranged in a matched mode, a second motor drives a gear and a matching gear ring to rotate through a driving fluted disc, the matching gear ring drives a camera to conduct angle adjustment through a bottom frame and a spring damping rod, the spring damping rod and the camera are symmetrically arranged relative to the bottom frame, and binocular monitoring is conducted. The inspection structure is installed, a second motor in the inspection structure can control a driving fluted disc to rotate, the driving fluted disc drives a matching gear ring to rotate through a gear, the lower end of the matching gear ring drives a spring damping rod to rotate cooperatively through a bottom frame, the spring damping rod drives cameras to follow for angle adjustment, the cameras are symmetrically arranged, and binocular monitoring work is carried out. The purpose of synchronous monitoring of two ends is achieved.

Description

Technical Field

[0001] This utility model relates to the technical field of rail-mounted inspection robot equipment, specifically a rail-mounted inspection robot based on a binocular camera. Background Technology

[0002] With the increasing automation of industrial production, intelligent inspection robots, as unmanned inspection equipment, have the advantage of replacing manual inspection and are being adopted by more and more industrial enterprises. Compared with traditional manual inspection methods, intelligent inspection robots have the characteristics of high efficiency, accuracy and safety. They can reduce human input and errors caused by human factors, and improve work efficiency and product quality. Among them, the rail-mounted intelligent inspection robot is more suitable for scenarios that require long-distance inspection and complex environment inspection due to its characteristic of traveling on a fixed track.

[0003] However, the current rail-mounted inspection robot has the following problems: it is not easy to adapt and use with binocular cameras, which is not conducive to multi-angle monitoring and observation. Utility Model Content

[0004] The purpose of this invention is to provide a rail-mounted inspection robot based on a binocular camera to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a rail-mounted inspection robot based on a binocular camera, comprising an inspection structure and a track, wherein the inspection structure is slidably connected on the track;

[0006] The inspection structure slides and adjusts on the track, driven by a drive wheel. The support frame and mating blocks are adapted to the track. The second motor drives the gear and mating gear ring to rotate via a drive gear plate. The mating gear ring drives the camera to adjust its angle via a base frame and spring damping rod. The spring damping rod and camera are symmetrically arranged about the base frame for binocular monitoring. By installing the inspection structure, the second motor inside the inspection structure can control the rotation of the drive gear plate. The drive gear plate drives the mating gear ring to rotate via a gear. The lower end of the mating gear ring drives the spring damping rod to rotate via the base frame. The spring damping rod drives the camera to adjust its angle accordingly. The cameras are symmetrically arranged for binocular monitoring, achieving synchronous monitoring at both ends.

[0007] The track, adapted to the inspection structure, is used for track guidance.

[0008] Specifically, the inspection structure includes a first motor, a drive wheel, a support frame, and a mating block. The first motor is fixedly installed on the support frame, and the drive wheel is driven and connected to the first motor. The drive wheel rotates on the track. The mating block is fixedly connected to the lower part of the support frame, and the support frame and the mating block slide on the track.

[0009] Specifically, a support frame is fixedly connected to the bottom of the mating block, a second motor is installed at the lower end of the support frame, and a drive gear is fixedly connected to the lower end of the second motor. The mating gear ring is rotatably sleeved with the lower end of the support frame through a collar. By installing the inspection structure, the inspection structure can slide on the track. At this time, the first motor drives the drive wheel to rotate, causing the drive wheel to rotate on the track, which in turn drives the entire inspection structure to move on the track. The support frame and mating block are fixedly installed, and the structure of the support frame and mating block is adapted to the track, allowing for sliding adjustment on the track, thereby ensuring stable transmission and inspection work.

[0010] Specifically, the outer side of the drive gear disk is meshed with a gear, and the outer side of the gear is meshed with a mating gear ring.

[0011] Specifically, the lower end of the mating toothed ring is fixed to the base frame, a spring damping rod is fixedly connected to the side end of the base frame, and a camera is installed at the lower end of the spring damping rod.

[0012] Specifically, the lower end of the support frame is provided with a bearing seat that is adapted to the collar for the collar to rotate at the lower end of the support frame, and the collar is connected to the drive gear plate.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. By installing the inspection structure, the inspection structure can slide on the track. At this time, the first motor drives the drive wheel to rotate, so that the drive wheel rotates on the track, driving the entire inspection structure to move on the track. The support frame and mating block are fixedly set. The structure of the support frame and mating block is adapted to the track and can slide and adjust on the track, thereby stably carrying out the transmission inspection work.

[0015] Second, by installing the inspection structure, the second motor inside the inspection structure can control the rotation of the drive gear plate, and the drive gear plate drives the mating gear ring to rotate through the gears. The lower end of the mating gear ring drives the spring damping rod to rotate through the base frame. The spring damping rod drives the camera to follow and adjust the angle. The cameras are symmetrically set up to perform binocular monitoring and achieve the purpose of synchronous monitoring at both ends. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the main structure of the present utility model;

[0017] Figure 2 This is a three-dimensional structural diagram of the inspection structure of this utility model;

[0018] Figure 3 This is an exploded view of the inspection structure of this utility model.

[0019] In the diagram: 1-Inspection structure; 2-Railway; 3-First motor; 4-Drive wheel; 5-Support frame; 6-Matching block; 7-Bearing frame; 8-Second motor; 9-Drive gear disc; 10-Collar; 11-Gear; 12-Matching gear ring; 13-Base frame; 14-Spring damping rod; 15-Camera. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-3 The present invention provides a technical solution: a rail-mounted inspection robot based on a binocular camera, comprising an inspection structure 1 and a track 2, wherein the inspection structure 1 is slidably connected on the track 2;

[0022] The inspection structure 1 slides and adjusts on the track 2, driven by the drive wheel 4. The support frame 5 and mating block 6 are adapted to the track 2. The second motor 8 drives the gear 11 and mating gear ring 12 to rotate via the drive gear disc 9. The mating gear ring 12 drives the camera 15 to adjust its angle via the base frame 13 and spring damping rod 14. The spring damping rod 14 and camera 15 are symmetrically arranged about the base frame 13 for binocular monitoring. When the inspection structure 1 is placed on the track 2, with the support frame 5 and mating block 6 adapted to the track 2, the first motor 3 controls the drive wheel 4 to rotate, causing the drive wheel 4 to rotate on the track 2, thus driving the inspection structure 1. The structure 1 moves as a whole. The lower end of the support frame 5 is fixed to the support frame 7 to support the bottom. The support frame 7 is equipped with a second motor 8. The second motor 8 controls the rotation of the gear 11 through the drive gear plate 9. The rotation of the gear 11 drives the mating gear ring 12 to rotate, thereby changing the position of the base frame 13. When the base frame 13 moves, it drives the spring damping rod 14 and the camera 15 to move together to perform inspection work at different angles. The upper end of the collar 10 is rotatably connected to the support frame 7 through the bearing, which facilitates the support of the collar 10 and the mating gear ring 12, and at the same time enables the collar 10 and the mating gear ring 12 to rotate and adjust stably.

[0023] Track 2 is adapted to inspection structure 1 and is used for guiding track 2.

[0024] The inspection structure 1 includes a first motor 3, a drive wheel 4, a support frame 5, and a mating block 6. The first motor 3 is fixedly installed on the support frame 5, and the drive wheel 4 is driven and connected to the first motor 3. The drive wheel 4 rotates on the track 2. The mating block 6 is fixedly connected to the lower part of the support frame 5. The support frame 5 and the mating block 6 slide on the track 2. By installing the inspection structure 1, the inspection structure 1 can slide on the track 2. At this time, the first motor 3 drives the drive wheel 4 to rotate, so that the drive wheel 4 rotates on the track 2, causing the entire inspection structure 1 to move on the track 2. The support frame 5 and the mating block 6 are fixedly set, and the structure of the support frame 5 and the mating block 6 is adapted to the track 2, so that they can slide and adjust on the track 2, thereby stably carrying out the transmission inspection work.

[0025] A support frame 7 is fixedly connected to the bottom of the mating block 6. A second motor 8 is installed at the lower end of the support frame 7. A drive gear 9 is fixedly connected to the lower end of the second motor 8. The mating gear ring 12 is rotatably sleeved with the lower end of the support frame 7 through a collar 10.

[0026] The outer side of the drive gear 9 is meshed with a gear 11, and the outer side of the gear 11 is meshed with a mating gear ring 12.

[0027] The lower end of the toothed ring 12 is fixed to the base frame 13. A spring damping rod 14 is fixedly connected to the side of the base frame 13. A camera 15 is installed at the lower end of the spring damping rod 14. By installing the inspection structure 1, the second motor 8 inside the inspection structure 1 can control the rotation of the drive gear 9. The drive gear 9 drives the toothed ring 12 to rotate through the gear 11. The lower end of the toothed ring 12 drives the spring damping rod 14 to rotate through the base frame 13. The spring damping rod 14 drives the camera 15 to adjust its angle accordingly. The cameras 15 are symmetrically arranged to perform binocular monitoring, achieving synchronous monitoring at both ends.

[0028] The lower end of the support frame 7 is provided with a bearing seat that is adapted to the collar 10 for the rotation of the collar 10 at the lower end of the support frame 7, and the collar 10 is connected to the drive gear 9.

[0029] Working principle: When needed, the user places the inspection structure 1 on the track 2. At this time, the support frame 5 and the mating block 6 are adapted to the track 2. The first motor 3 controls the drive wheel 4 to rotate, causing the drive wheel 4 to rotate on the track 2, driving the inspection structure 1 to move as a whole. The lower end of the support frame 5 is fixed to the support frame 7 for bottom support. The support frame 7 is equipped with a second motor 8, which controls the gear 11 to rotate through the drive gear plate 9. The rotation of the gear 11 drives the mating gear ring 12 to rotate, thereby changing the position of the base frame 13. When the base frame 13 moves, it drives the spring damping rod 14 and the camera 15 to move accordingly, performing inspection work at different angles. The upper end of the collar 10 is rotatably connected to the support frame 7 through the bearing, which facilitates the support of the collar 10 and the mating gear ring 12, and at the same time allows the collar 10 and the mating gear ring 12 to rotate and adjust stably to complete the work.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A rail-mounted inspection robot based on a binocular camera, characterized in that: It includes an inspection structure (1) and a track (2), wherein the inspection structure (1) is slidably connected on the track (2); The inspection structure (1) slides and adjusts on the track (2), driven by the drive wheel (4), and the support frame (5) and mating block (6) are adapted to the track (2). The second motor (8) drives the gear (11) and mating gear ring (12) to rotate through the drive gear plate (9). The mating gear ring (12) drives the camera (15) to adjust the angle through the base frame (13) and spring damping rod (14). The spring damping rod (14) and camera (15) are symmetrically set about the base frame (13) for binocular monitoring. Track (2), adapted to the inspection structure (1), is used to guide track (2).

2. The overhead rail-mounted inspection robot based on binocular camera according to claim 1, characterized in that: The inspection structure (1) includes a first motor (3), a drive wheel (4), a support frame (5), and a mating block (6). The first motor (3) is fixedly installed on the support frame (5), and the drive wheel (4) is driven and connected to the first motor (3). The drive wheel (4) rotates on the track (2). The mating block (6) is fixedly connected to the lower part of the support frame (5), and the support frame (5) and the mating block (6) slide on the track (2). 3.The overhead line inspection robot based on binocular camera of claim 2, wherein: The bottom of the mating block (6) is fixedly connected to a support frame (7), and a second motor (8) is installed at the lower end of the support frame (7). A drive gear plate (9) is fixedly connected at the lower end of the second motor (8). The mating gear ring (12) is rotatably sleeved with the lower end of the support frame (7) through a collar (10).

4. The overhead rail-mounted inspection robot based on binocular cameras according to claim 3, characterized in that: The drive gear disk (9) is meshed with a gear (11) on its outer side, and a mating gear ring (12) is meshed with the outer side of the gear (11).

5. The overhead rail-mounted inspection robot based on binocular camera according to claim 4, characterized in that: The lower end of the mating toothed ring (12) is fixed to the base frame (13), and a spring damping rod (14) is fixedly connected to the side end of the base frame (13). A camera (15) is installed at the lower end of the spring damping rod (14).

6. The overhead rail-mounted inspection robot based on binocular camera according to claim 5, characterized in that: The lower end of the support frame (7) is provided with a bearing seat that is adapted to the collar (10) for the rotation of the collar (10) at the lower end of the support frame (7), and the collar (10) is connected to the drive gear plate (9).

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