Rotary fruit jelly continuous forming machine
By combining the spinning roller and cold pressing mechanism of the rotary continuous fruit leather forming machine, the problems of low efficiency and unstable quality of fruit leather forming equipment are solved, and efficient and uniform fruit leather production is achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- YUNCHENG LIRONG FOOD CO LTD
- Filing Date
- 2025-05-07
- Publication Date
- 2026-05-29
AI Technical Summary
Existing fruit leather forming equipment is mostly intermittent, resulting in low production efficiency. Manual operation leads to uneven thickness and irregular shape of the fruit leather, making it difficult to meet the needs of large-scale production.
A rotary continuous fruit leather forming machine is used. Fruit pulp is conveyed to the conveyor belt through the hopper. The fruit leather is spread evenly and initially dried by a combination of spinning roller and electric heater. The fruit leather is peeled off and cooled by a cold pressing mechanism and guide scraper to achieve continuous forming.
It improved production efficiency, ensured the uniformity and regularity of the fruit leather, reduced labor costs, and met the needs of large-scale production.
Smart Images
Figure CN224291190U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fruit leather processing technology, and in particular to a rotary fruit leather continuous forming machine. Background Technology
[0002] Fruit leather, a traditional Chinese snack, is beloved by consumers for its sweet and sour taste and delicate texture. Traditional fruit leather production methods typically involve manual or semi-manual processes, resulting in low production efficiency and inconsistent product quality. With the continuous growth of market demand and the development of the food industry, higher demands are being placed on the automation, large-scale production, and standardization of fruit leather production.
[0003] However, in the existing technology, most of the existing fruit leather forming equipment is intermittent. If a flat mold or a simple forming device is used, the fruit pulp needs to be manually applied to the mold and then dried and formed. This method is not only inefficient, but manual operation can also easily lead to uneven thickness and irregular shape of the fruit leather, resulting in unstable product quality and making it difficult to meet the needs of large-scale production. Utility Model Content
[0004] The purpose of this invention is to solve the problems that existing fruit leather forming equipment is mostly intermittent, which not only has low production efficiency, but also makes it easy for manual operation to cause uneven thickness and irregular shape of fruit leather, unstable product quality, and difficulty in meeting the needs of large-scale production. Therefore, a rotary fruit leather continuous forming machine is proposed.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a rotary continuous forming machine for fruit leather, comprising a hopper and a conveying structure. The hopper is fixedly installed on the top surface of the conveying structure. The conveying structure includes a fixed frame, a motor, and a conveyor belt assembly. The conveyor belt assembly is rotatably connected to the inner wall of the fixed frame. The motor is drivenly connected to the conveyor belt assembly. An electric heating plate is provided inside the conveyor belt assembly. Both ends of the electric heating plate are fixedly connected to the inner wall of the fixed frame. A spinning wheel is rotatably installed in the middle of the fixed frame. A second motor is installed on one side of the fixed frame. The second motor is fixedly connected to the shaft end of the spinning wheel. An electric heater is installed on the other side of the fixed frame. A heating tube is fixedly connected to one end of the electric heater. The heating tube is located inside the spinning wheel. A guide scraper is provided on one side of the spinning wheel. Both ends of the guide scraper are fixedly connected to the inner wall of the conveying structure. A cold pressing mechanism is provided on one side of the guide scraper. The cold pressing mechanism is fixedly installed on the top surface of the fixed frame.
[0006] Preferably, the cold pressing mechanism includes a third motor, a support frame, a hydraulic cylinder, a pressure roller, and a guide roller, with the third motor fixedly connected to the outer wall of one end of the support frame.
[0007] Preferably, the guide roller is rotatably connected to the inner wall of the support frame, and the shaft end of the support frame is fixedly connected to the output shaft of the motor.
[0008] Preferably, the pressure roller is positioned above the guide roller, and a hydraulic cylinder is mounted on the top surface of the support frame. The shaft end of the pressure roller is movably connected to the bottom end of the telescopic rod of the hydraulic cylinder.
[0009] Preferably, the material conveying structure also includes a mounting plate and a belt drive assembly, with the mounting plate fixedly connected to one side of the fixed frame.
[0010] Preferably, the motor is fixedly mounted on the outer wall of the mounting plate.
[0011] Preferably, the shaft end of the conveyor belt assembly is connected to the output shaft of the motor via a belt drive assembly.
[0012] Compared with the prior art, the advantages and positive effects of this utility model are as follows:
[0013] 1. In this utility model, the fruit pulp raw material is discharged to the surface of the conveyor belt assembly through the hopper. As the motor drives the conveyor belt assembly to rotate, the fruit pulp is continuously transported to the rotating spinning wheel. The spinning wheel and the surface of the conveyor belt assembly are used to spin the fruit pulp evenly and form it. In addition, the electric heater and heating tube are used to heat the fruit pulp in the spinning wheel, so that the moisture in the fruit pulp is initially evaporated and the moisture content is reduced. This utility model enables the continuous forming production of fruit leather, which greatly improves the production efficiency, reduces labor costs, and can meet the needs of large-scale production.
[0014] 2. In this utility model, the fruit leather formed on the conveyor belt assembly is peeled off by a guide scraper and guided to the cold pressing mechanism. The fruit leather is continuously discharged and cooled by the pressure roller and guide roller, thereby preventing the fruit leather from deforming or sticking during subsequent transportation and processing. The hydraulic cylinder allows the user to automatically adjust the gap between the pressure roller and guide roller according to the thickness of the fruit leather, which facilitates better transportation of the formed fruit leather. Attached Figure Description
[0015] Figure 1 A three-dimensional structural diagram of a rotary continuous forming machine for fruit leather is provided for this utility model;
[0016] Figure 2 A rear view structural diagram of a rotary continuous forming machine for fruit leather is provided for this utility model;
[0017] Figure 3 This utility model provides a schematic diagram of the internal structure of a rotary continuous forming machine for fruit leather.
[0018] Figure 4 This utility model presents a schematic diagram of the internal structure of the spinning wheel of a rotary fruit leather continuous forming machine.
[0019] Legend: 1. Hopper; 2. Conveying structure; 21. Fixed frame; 22. Motor 1; 23. Conveyor belt assembly; 24. Mounting plate; 25. Belt drive assembly; 26. Electric heating plate; 3. Electric heater; 31. Heating tube; 4. Spinning roller; 41. Motor 2; 5. Cold pressing mechanism; 51. Motor 3; 52. Support frame; 53. Hydraulic cylinder; 54. Pressure roller; 55. Guide roller; 6. Guide scraper. Detailed Implementation
[0020] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0021] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0022] Example 1: As Figure 1 - Figure 4 As shown, this utility model provides a rotary continuous forming machine for fruit leather, including a hopper 1 and a conveying structure 2. The hopper 1 is fixedly installed on the top surface of the conveying structure 2. The conveying structure 2 includes a fixed frame 21, a motor 22, and a conveyor belt assembly 23. The conveyor belt assembly 23 is rotatably connected to the inner wall of the fixed frame 21. The motor 22 is drively connected to the conveyor belt assembly 23. An electric heating plate 26 is provided inside the conveyor belt assembly 23. The two ends of the electric heating plate 26 are fixedly connected to the inner wall of the fixed frame 21. The middle part of the fixed frame 21... A spinning roller 4 is rotatably mounted. A motor 41 is mounted on one side of the fixed frame 21 and is fixedly connected to the shaft end of the spinning roller 4. An electric heater 3 is mounted on the other side of the fixed frame 21. A heating tube 31 is fixedly connected to one end of the electric heater 3 and is located inside the spinning roller 4. A guide scraper 6 is provided on one side of the spinning roller 4 and is fixedly connected to the inner wall of the material conveying structure 2 at both ends. A cold pressing mechanism 5 is provided on one side of the guide scraper 6 and is fixedly mounted on the top surface of the fixed frame 21.
[0023] The specific settings and functions of this embodiment are described below. The fruit puree raw material is discharged onto the surface of the conveyor belt assembly 23 through the hopper 1. As the motor 22 drives the rotation of the conveyor belt assembly 23, the fruit puree is continuously transported to the rotating spinning roller 4. The spinning roller 4 and the surface of the conveyor belt assembly 23 are used to evenly spread and shape the fruit puree. In addition, the electric heater 3 and the heating tube 31 heat the spinning roller 4, so that the moisture in the fruit puree is initially evaporated, reducing the moisture content. This allows the present invention to realize the continuous shaping and production of fruit leather, which greatly improves the production efficiency, reduces labor costs, and can meet the needs of large-scale production. The electric heating plate 26 is set to continuously heat the fruit leather after it is spun by the spinning roller 4, so that the moisture in the fruit puree is gradually evaporated, and the fruit leather is dried and shaped.
[0024] Example 2: Figure 1 - Figure 4 As shown, the cold pressing mechanism 5 includes a motor 51, a support frame 52, a hydraulic cylinder 53, a pressure roller 54, and a guide roller 55. The motor 51 is fixedly connected to the outer wall of one end of the support frame 52, and the guide roller 55 is rotatably connected to the inner wall of the support frame 52. The shaft end of the support frame 52 is fixedly connected to the output shaft of the motor 51. The pressure roller 54 is positioned above the guide roller 55. The hydraulic cylinder 53 is mounted on the top surface of the support frame 52, and the shaft end of the pressure roller 54 is movably connected to the bottom end of the telescopic rod of the hydraulic cylinder 53. The material conveying structure 2 also includes a mounting plate 24 and a belt drive assembly 25. The mounting plate 24 is fixedly connected to one side of the fixed frame 21, and the motor 22 is fixedly mounted on the outer wall of the mounting plate 24. The shaft end of the conveyor belt assembly 23 is connected to the output shaft of the motor 22 via the belt drive assembly 25.
[0025] The overall effect of this embodiment is that the fruit leather formed on the conveyor belt assembly 23 is peeled off by the guide scraper 6 and guided to the cold pressing mechanism 5. The fruit leather is continuously discharged and cooled by the pressure roller 54 and the guide roller 55, thereby preventing the fruit leather from deforming or sticking during subsequent transportation and processing. The belt drive assembly 25 enables stable transmission between the motor 22 and the conveyor belt assembly 23. The hydraulic cylinder 53 allows the user to automatically adjust the gap between the pressure roller 54 and the guide roller 55 according to the thickness of the fruit leather, which facilitates better transportation of the formed fruit leather.
[0026] The usage method and working principle of this device are as follows: When in use, the user puts the processed fruit puree raw material into the hopper 1, and it is discharged to the surface of the conveyor belt assembly 23 through the hopper 1. As the motor 22 drives the rotation of the conveyor belt assembly 23, the fruit puree is continuously transported to the rotating spinning roller 4. The spinning roller 4 and the surface of the conveyor belt assembly 23 are used to spread the fruit puree evenly and form it. With the help of the electric heater 3 and the heating tube 31, the water in the fruit puree is heated in the spinning roller 4, so that the water content is initially evaporated and reduced. The guide scraper 6 is used to peel off the fruit leather formed on the conveyor belt assembly 23 and guide it to the cold pressing mechanism 5. The fruit leather is continuously discharged and cooled by the pressure roller 54 and the guide roller 55.
[0027] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.
Claims
1. A rotary continuous forming machine for fruit leather, comprising a hopper (1) and a conveying structure (2), wherein the hopper (1) is fixedly installed on the top surface of the conveying structure (2), characterized in that: The material conveying structure (2) includes a fixed frame (21), a motor (22), and a conveyor belt assembly (23). The conveyor belt assembly (23) is rotatably connected to the inner wall of the fixed frame (21). The motor (22) is drivenly connected to the conveyor belt assembly (23). An electric heating plate (26) is installed inside the conveyor belt assembly (23). The two ends of the electric heating plate (26) are fixedly connected to the inner wall of the fixed frame (21). A spinning wheel (4) is rotatably installed in the middle of the fixed frame (21). A second motor (41) is installed on one side of the fixed frame (21). The motor (41) is fixedly connected to the shaft end of the spinning wheel (4). An electric heater (3) is installed on the other side of the fixed frame (21). A heating tube (31) is fixedly connected to one end of the electric heater (3). The heating tube (31) is located inside the spinning wheel (4). A guide scraper (6) is provided on one side of the spinning wheel (4). Both ends of the guide scraper (6) are fixedly connected to the inner wall of the material conveying structure (2). A cold pressing mechanism (5) is provided on one side of the guide scraper (6). The cold pressing mechanism (5) is fixedly installed on the top surface of the fixed frame (21).
2. The rotary continuous forming machine for fruit leather according to claim 1, characterized in that: The cold pressing mechanism (5) includes a motor (51), a support frame (52), a hydraulic cylinder (53), a pressure roller (54), and a guide roller (55). The motor (51) is fixedly connected to the outer wall of one end of the support frame (52).
3. The rotary continuous forming machine for fruit leather according to claim 2, characterized in that: The guide roller (55) is rotatably connected to the inner wall of the support frame (52), and the shaft end of the support frame (52) is fixedly connected to the output shaft of the motor (51).
4. The rotary continuous forming machine for fruit leather according to claim 3, characterized in that: The pressure roller (54) is positioned above the guide roller (55), and a hydraulic cylinder (53) is mounted on the top surface of the support frame (52). The shaft end of the pressure roller (54) is movably connected to the bottom end of the telescopic rod of the hydraulic cylinder (53).
5. The rotary continuous forming machine for fruit leather according to claim 1, characterized in that: The material conveying structure (2) also includes a mounting plate (24) and a belt drive assembly (25), with the mounting plate (24) fixedly connected to one side of the fixed frame (21).
6. The rotary continuous forming machine for fruit leather according to claim 5, characterized in that: Motor 1 (22) is fixedly installed on the outer wall of mounting plate (24).
7. A rotary continuous forming machine for fruit leather according to claim 6, characterized in that: The shaft end of the conveyor belt assembly (23) is connected to the output shaft of the motor (22) via a belt drive assembly (25).