Self-cleaning inner wall polycarboxylate water reducing agent reaction kettle device

Abstract

The utility model discloses a kind of self-cleaning inner wall polycarboxylate water-reducing agent reaction kettle devices, belong to polycarboxylate water-reducing agent production technical field, it includes reaction kettle body, the reaction kettle body top is fixedly connected with driving motor, inlet and outlet are opened in the reaction kettle body, the inner top of the reaction kettle body is fixedly connected with linkage shell, the bottom of the linkage shell is rotatably connected with transmission shaft.The utility model drives transmission shaft rotation by driving motor, and the stirring vane on driving shaft can realize the efficient stirring mixing of water-reducing agent.Simultaneously, obliquely arranged scraper plate rotates with shaft, effectively removes residual material adhered to the inner wall of reaction kettle body, prevents scale formation.In addition, the bevel gear set arranged in linkage shell can synchronously drive reciprocating spraying mechanism, so that spray head reciprocates along axial direction in stirring process, thereby significantly expand cleaning coverage, improve the cleaning effect of the inner wall of reaction kettle, ensure equipment cleanliness and production efficiency.

Description

Technical Field

[0001] This utility model belongs to the field of polycarboxylate superplasticizer production technology, specifically a self-cleaning inner wall polycarboxylate superplasticizer reactor device. Background Technology

[0002] The polycarboxylate superplasticizer reactor is a core piece of equipment for synthesizing high-performance concrete admixtures, and its development is closely related to the widespread application of polycarboxylate superplasticizers (PCE). With the increasing demands for workability, strength, and durability in modern construction projects, traditional naphthalene-based or aliphatic superplasticizers are gradually failing to meet the needs of high-performance concrete. Polycarboxylate superplasticizers, due to their strong designability of molecular structure, high water reduction rate, and good environmental performance, have become the mainstream choice.

[0003] Existing technologies also have the following shortcomings: The existing polycarboxylate superplasticizer reactors suffer from the following defects: the stirring mechanism has a single function and cannot simultaneously remove residual materials from the reactor wall, requiring manual cleaning after shutdown; the fixed spray system has cleaning dead zones and cannot fully cover the inner wall of the reactor; each functional unit operates independently, resulting in low automation and low production efficiency; furthermore, polycarboxylate materials are highly viscous and easily form scale on the inner wall, which, over time, affects heat transfer efficiency and may cause fluctuations in product quality. These defects collectively lead to high equipment cleaning and maintenance costs, poor production continuity, and difficulty in ensuring product consistency. Utility Model Content

[0004] To overcome the above-mentioned defects, this utility model provides a self-cleaning inner wall polycarboxylate superplasticizer reactor device, which solves the problems in the prior art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a self-cleaning inner wall polycarboxylate superplasticizer reactor device, comprising:

[0006] The reactor body has a drive motor fixedly connected to its top. The reactor body has an inlet and an outlet. A linkage shell is fixedly connected to the inner top of the reactor body. A drive shaft is rotatably connected to the bottom of the linkage shell. Two sets of rotating frames are coaxially fixedly connected to the drive shaft. Multiple inclined scraper plates are fixedly connected to the rotating frames. A stirring blade is coaxially fixedly connected to the bottom of the drive shaft.

[0007] The inclined scraper is closely attached to the inner wall of the reactor body. The top of the linkage shell is rotatably connected to the driving bevel gear. Both sides of the inner wall of the linkage shell are rotatably connected to the driven bevel gear. The driving bevel gear and the driven bevel gear mesh with each other. The output end of the drive motor passes through the reactor body and the linkage shell and is coaxially and fixedly connected to the driving bevel gear. The transmission shaft passes through the linkage shell and is coaxially and fixedly connected to the driving bevel gear. Both sides of the linkage shell are provided with reciprocating spray cleaning mechanisms.

[0008] As a further embodiment of this utility model: the reciprocating spray cleaning mechanism includes a combined support rotatably connected to the bottom of the reactor body, and a spray head is provided at the bottom of the combined support.

[0009] As a further embodiment of this utility model: both sides of the linkage housing are rotatably connected to a swing shaft, the swing shaft passing through the linkage housing and being fixedly connected coaxially with the driven bevel gear.

[0010] As a further embodiment of this utility model: the swing shaft is rotatably connected to a connecting shaft plate on the side away from the linkage housing.

[0011] As a further embodiment of this utility model: the connecting shaft plate is rotatably connected to the combined bracket on the corresponding side.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] This invention uses a drive motor to rotate a transmission shaft, and the stirring blades on the drive shaft can efficiently stir and mix the water-reducing agent. Simultaneously, an inclined scraper rotates with the shaft, effectively removing residual material adhering to the inner wall of the reactor and preventing scaling. Furthermore, a bevel gear set inside the linkage housing synchronously drives the reciprocating spray mechanism, causing the spray head to reciprocate axially during stirring, thereby significantly expanding the cleaning coverage area, improving the cleaning effect on the inner wall of the reactor, and ensuring equipment cleanliness and production efficiency. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0015] Figure 2 This is a three-dimensional internal structure diagram of the present invention;

[0016] Figure 3 This is a three-dimensional internal structure diagram of the linkage shell part of this utility model.

[0017] In the diagram: 1. Reactor body; 2. Drive motor; 3. Linkage shell; 4. Transmission shaft; 5. Rotating frame; 6. Inclined scraper; 7. Stirring blades; 8. Driving bevel gear; 9. Driven bevel gear; 10. Combined support; 11. Spray head; 12. Swing shaft; 13. Connecting shaft plate. Detailed Implementation

[0018] The technical solution of this patent will be further described in detail below with reference to specific embodiments.

[0019] like Figures 1-3 As shown, this utility model provides a technical solution:

[0020] A self-cleaning inner wall polycarboxylate superplasticizer reactor device, comprising:

[0021] The reactor body 1 has a drive motor 2 fixedly connected to the top of the reactor body 1. The reactor body 1 has an inlet and an outlet. The inner top of the reactor body 1 is fixedly connected to a linkage shell 3. The bottom of the linkage shell 3 is rotatably connected to a drive shaft 4. Two sets of rotating frames 5 are coaxially fixedly connected to the drive shaft 4. Multiple inclined scraper blades 6 are fixedly connected to the rotating frames 5. The bottom of the drive shaft 4 is coaxially fixedly connected to a stirring blade 7. The inclined scraper blades 6 on the drive shaft 4 can scrape off the residual material on the inner wall of the reactor body 1, and the stirring blades 7 can stir the material.

[0022] The inclined scraper 6 is closely attached to the inner wall of the reactor body 1. The top of the linkage shell 3 is rotatably connected to the driving bevel gear 8. The inner walls of both sides of the linkage shell 3 are rotatably connected to the driven bevel gear 9. The driving bevel gear 8 and the driven bevel gear 9 mesh with each other. The output end of the drive motor 2 passes through the reactor body 1 and the linkage shell 3 and is fixedly connected to the driving bevel gear 8 on the same axis. The transmission shaft 4 passes through the linkage shell 3 and is fixedly connected to the driving bevel gear 8 on the same axis. Both sides of the linkage shell 3 are provided with reciprocating spray cleaning mechanisms. After the drive motor 2 is started, it will drive the driving bevel gear 8 to rotate, and the driven bevel gear 9 meshing with it will rotate. At the same time, the transmission shaft 4 will also be driven.

[0023] The reciprocating spray cleaning mechanism includes a combined support 10 rotatably connected to the bottom of the reactor body 1. A spray head 11 is provided at the bottom of the combined support 10. A swing shaft 12 is rotatably connected to both sides of the linkage housing 3. The swing shaft 12 passes through the linkage housing 3 and is coaxially fixedly connected to the driven bevel gear 9. A connecting shaft plate 13 is rotatably connected to the side of the swing shaft 12 away from the linkage housing 3. The connecting shaft plate 13 is rotatably connected to the combined support 10 on the corresponding side. When the driven bevel gear 9 rotates, the swing shaft 12 will also make a circular motion. The connecting shaft plate 13 at the other end of the swing shaft 12 will drive the combined support 10 to swing back and forth. The spray area of ​​the spray head 11 in the combined support 10 is naturally expanded.

[0024] The working principle of this utility model is as follows:

[0025] The inclined scraper 6 on the drive shaft 4 can scrape off the residual material on the inner wall of the reactor body 1. The stirring blade 7 can stir the material. After the drive motor 2 starts, it will drive the active bevel gear 8 to rotate, and the driven bevel gear 9 meshing with it will also rotate. At the same time, the drive shaft 4 will also be driven. When the driven bevel gear 9 rotates, the swing shaft 12 will also make a circular motion. The connecting shaft plate 13 at the other end of the swing shaft 12 will drive the combined support 10 to swing back and forth. The spraying area of ​​the spray head 11 in the combined support 10 is naturally expanded, improving the cleaning effect of the inner wall of the reactor body 1 and ensuring the cleanliness of the equipment and production efficiency.

[0026] The preferred embodiments of the present invention have been described in detail above. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.

Claims

1. A self-cleaning inner wall polycarboxylate superplasticizer reactor device, characterized in that, include: The reactor body (1) is fixedly connected to the top of the reactor body (1), and the reactor body (1) is provided with a feed inlet and a discharge outlet. The inner top of the reactor body (1) is fixedly connected to a linkage shell (3), and the bottom of the linkage shell (3) is rotatably connected to a drive shaft (4). Two sets of rotating frames (5) are coaxially fixedly connected to the drive shaft (4), and multiple inclined scraper plates (6) are fixedly connected to the rotating frames (5). The bottom of the drive shaft (4) is coaxially fixedly connected to a stirring blade (7). The inclined scraper (6) is closely attached to the inner wall of the reactor body (1). The top of the linkage shell (3) is rotatably connected to the active bevel gear (8). The inner walls of both sides of the linkage shell (3) are rotatably connected to the driven bevel gear (9). The active bevel gear (8) and the driven bevel gear (9) mesh with each other. The output end of the drive motor (2) passes through the reactor body (1) and the linkage shell (3) and is coaxially fixedly connected to the active bevel gear (8). The transmission shaft (4) passes through the linkage shell (3) and is coaxially fixedly connected to the active bevel gear (8). The linkage shell (3) is provided with a reciprocating spray cleaning mechanism on both sides.

2. The self-cleaning inner wall polycarboxylate superplasticizer reactor device according to claim 1, characterized in that: The reciprocating spray cleaning mechanism includes a combined support (10) rotatably connected to the bottom of the reactor body (1), and a spray head (11) is provided at the bottom of the combined support (10).

3. The self-cleaning inner wall polycarboxylate superplasticizer reactor device according to claim 2, characterized in that: Both sides of the linkage housing (3) are rotatably connected to a swing shaft (12), which passes through the linkage housing (3) and is coaxially fixedly connected to the driven bevel gear (9).

4. The self-cleaning inner wall polycarboxylate superplasticizer reactor device according to claim 3, characterized in that: The swing shaft (12) is rotatably connected to the connecting shaft plate (13) on the side away from the linkage housing (3).

5. The self-cleaning inner wall polycarboxylate superplasticizer reactor device according to claim 4, characterized in that: The connecting shaft plate (13) is rotatably connected to the combined bracket (10) on the corresponding side.

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