A waste material recycling device for ceramic tea set production

By designing waste recycling equipment for ceramic teaware production, and utilizing hydraulically controlled baffles and a dust collection system, the problems of waste splashing and dust pollution during the recycling process of ceramic teaware have been solved, achieving safe and efficient recycling.

CN224293339UActive Publication Date: 2026-05-29HENAN YAOSHEN CULTURE COMM CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HENAN YAOSHEN CULTURE COMM CO LTD
Filing Date
2025-06-10
Publication Date
2026-05-29

AI Technical Summary

Technical Problem

During the recycling of ceramic teaware, waste materials are prone to splashing when broken, causing injuries to workers and environmental pollution. Existing equipment lacks effective protection.

Method used

A waste recycling device for ceramic teaware production was designed, comprising a screening box, a recycling mechanism and a dust collection system. The feed hopper is adjusted by a hydraulically controlled baffle, and combined with crushing rollers and screening plates, safe crushing and dust collection are achieved.

Benefits of technology

It improves work safety, prevents waste splashing, reduces dust pollution, improves the working environment, and ensures the environmental friendliness of dust handling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to ceramic tea set technical field discloses a kind of waste recovery equipment for ceramic tea set production, including screening box, the right surface of screening box is equipped with discharge port, wherein, screening box is provided with recovery mechanism, recovery mechanism includes feed hopper, dust suction hopper, dust suction pipeline, dust collection cloth bag, dust suction pump, support frame, fixed roller, hydraulic machine, hydraulic rod, baffle, crushing roller, screening plate, vibrating motor and storage box, the feed hopper is fixedly installed on the upper surface of screening box, two crushing rollers are arranged on the inner surface of feed hopper, two The support frame is fixedly installed on the upper surface of screening box, the waste recovery equipment for ceramic tea set production is rotated by hydraulic machine to control baffle, the opening or shielding of feed hopper is adjusted, and then part of the feed inlet is shielded, to prevent waste from splashing, thereby improving the safety during work, prevent the harm to staff.
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Description

Technical Field

[0001] This utility model relates to the field of ceramic teaware technology, specifically to a waste recycling device for ceramic teaware production. Background Technology

[0002] Ceramic teaware carries rich connotations of traditional Chinese culture. From the shape and decoration of the teaware to the way it is used, porcelain teaware has a dense and transparent body, and the glazing and firing process are carried out at a high temperature. It is non-absorbent, produces a clear and resonant sound, and can well preserve the aroma and flavor of tea. Among the earthenware teaware, purple clay teaware has good breathability, so the tea will not lose its flavor, will not change color when stored, and will not easily spoil in the hot summer. It is suitable for brewing all kinds of tea.

[0003] Existing methods for recycling ceramic waste teaware typically require crushing it into a certain size for easier processing. However, due to the lack of protection during the crushing process, ceramic waste teaware can easily splatter out of the crushing chamber, causing injury to workers and creating a poor working environment. Therefore, a waste recycling device for ceramic teaware production is proposed. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a waste recycling device for ceramic teaware production, which solves the problem of inconvenient recycling of ceramic teaware waste.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a waste recycling device for ceramic teaware production, including a screening box, wherein a discharge port is provided on the right surface of the screening box;

[0008] The screening box is equipped with a recycling mechanism, which includes a feed hopper, a dust suction hopper, a dust suction pipe, a dust collection bag, a dust suction pump, a support frame, a fixed roller, a hydraulic device, a hydraulic rod, a baffle, a crushing roller, a screening plate, a vibrating motor, and a storage box.

[0009] Preferably, the feed hopper is fixedly installed on the upper surface of the screening box, and the two crushing rollers are arranged on the inner surface of the feed hopper.

[0010] Preferably, the two support frames are fixedly installed on the upper surface of the screening box, and the two fixed rollers are rotatably connected to the opposite sides of the two vertical plates of the support frames.

[0011] Preferably, the two hydraulic actuators are rotatably sleeved on the outer surfaces of the two fixed rollers, and the two hydraulic rods are slidably sleeved on the inner surfaces of the two hydraulic actuators.

[0012] The two baffles are rotatably connected to the outer surfaces of the two hydraulic rods, and both baffles are rotatably connected to the feed hopper.

[0013] Preferably, the two dust collection hoppers are fixedly installed on the inner surface of the top plate of the screening box, and the input ends of the two dust collection pipes are respectively connected to the two dust collection hoppers.

[0014] Preferably, the dust collection bag is disposed on the left surface of the screening box, and the dust collection bag is connected to the output ends of the two dust collection pipes;

[0015] The dust pump is fixedly installed on the left surface of the dust collection bag.

[0016] Preferably, the screening plate is disposed in the inner wall of the screening box, and two vibrating motors are fixedly installed on the lower surface of the screening plate;

[0017] The storage box is movably installed inside the screening box.

[0018] (III) Beneficial Effects

[0019] Compared with the prior art, this utility model provides a waste recycling device for ceramic teaware production, which has the following beneficial effects:

[0020] 1. This waste recycling equipment for ceramic teaware production uses a hydraulic system to control the rotation of a baffle, thereby adjusting the opening and closing or blocking of the feed hopper, and partially blocking the feed inlet to prevent waste from splashing, thus improving safety during operation and preventing injury to workers.

[0021] 2. This waste recycling equipment for ceramic teaware production collects and stores dust transported through the dust extraction pipe using dust collection bags, separating the dust from the air. This facilitates subsequent unified treatment of the dust, avoids dust emissions from polluting the environment, and improves the working environment. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the structure of a waste recycling device for ceramic teaware production according to this utility model;

[0023] Figure 2 This is a schematic diagram of the screening box structure of this utility model;

[0024] Figure 3 This is a schematic diagram of the internal structure of the screening box of this utility model;

[0025] Figure 4 This is a schematic diagram of the screening box structure of this utility model.

[0026] In the diagram: 1. Screening box; 2. Discharge port; 3. Feed hopper; 4. Dust collection hopper; 5. Dust collection pipe; 6. Dust collection bag; 7. Dust pump; 8. Support frame; 9. Fixed roller; 10. Hydraulic unit; 11. Hydraulic rod; 12. Baffle; 13. Crushing roller; 14. Screening plate; 15. Vibrating motor; 16. Storage box. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Please see Figure 1-4 This utility model provides a new technical solution: a waste recycling device for ceramic teaware production, including a screening box 1, and a discharge port 2 is provided on the right surface of the screening box 1;

[0029] The screening box 1 is equipped with a recycling mechanism, which includes a feed hopper 3, a dust suction hopper 4, a dust suction pipe 5, a dust collection bag 6, a dust suction pump 7, a support frame 8, a fixed roller 9, a hydraulic device 10, a hydraulic rod 11, a baffle 12, a crushing roller 13, a screening plate 14, a vibrating motor 15, and a storage box 16.

[0030] Furthermore, the feed hopper 3 is fixedly installed on the upper surface of the screening box 1, and two crushing rollers 13 are set on the inner surface of the feed hopper 3.

[0031] Furthermore, two support frames 8 are fixedly installed on the upper surface of the screening box 1, and two fixed rollers 9 are rotatably connected to the opposite sides of the two vertical plates of the support frame 8.

[0032] Furthermore, the two hydraulic actuators 10 are respectively rotatably sleeved on the outer surfaces of the two fixed rollers 9, and the two hydraulic rods 11 are respectively slidably sleeved on the inner surfaces of the two hydraulic actuators 10.

[0033] Two baffles 12 are rotatably connected to the outer surfaces of two hydraulic rods 11, and both baffles 12 are rotatably connected to the feed hopper 3.

[0034] Furthermore, two dust collection hoppers 4 are fixedly installed on the inner surface of the top plate of the screening box 1, and the input ends of the two dust collection pipes 5 are respectively connected to the two dust collection hoppers 4.

[0035] Furthermore, the dust collection bag 6 is installed on the left surface of the screening box 1, and the dust collection bag 6 is connected to the output ends of the two dust collection pipes 5.

[0036] The dust pump 7 is fixedly installed on the left surface of the dust collection bag 6.

[0037] Furthermore, the screening plate 14 is disposed in the inner wall of the screening box 1, and two vibrating motors 15 are fixedly installed on the lower surface of the screening plate 14.

[0038] The storage box 16 is movably installed in the inner wall of the screening box 1;

[0039] When using this waste recycling equipment for ceramic teaware production, the waste ceramic teaware is placed in the feed hopper 3. Then, by activating the hydraulic actuator 10, the hydraulic actuator 10 drives the hydraulic rod 11, which is slidably fitted on the inner surface, to move downwards. The hydraulic rod 11 applies a downward thrust to the baffle 12, which is rotatably fitted on the outer surface. The baffle 12 rotates on the surface of the feed hopper 3, thus blocking the feed hopper 3 and forming a seal. At this point, by activating the crushing roller 13, the ceramic waste entering the feed hopper 3 is crushed. The waste falls above the screening plate 14. At this time, the vibration motor 15 is started, and the vibration motor 15 drives the screening plate 14 to vibrate. At this time, the smaller ceramic waste particles fall into the storage box 16 for recycling, while the larger ceramic waste particles are discharged from the discharge port 2 and can be crushed again. During this process, the dust pump 7 is started, and the dust pump 7 creates negative pressure in the dust collection bag 6. At this time, the dust generated during ceramic crushing gradually enters the dust collection bag 6 through the dust collection hopper 4 and the dust collection pipe 5 for unified collection and treatment.

[0040] This waste recycling equipment for ceramic teaware production uses a hydraulic system to control the rotation of the baffle 12, thereby adjusting the opening, closing, or blocking of the feed hopper 3. This partially blocks the feed inlet to prevent waste from splashing, thus improving safety during operation and preventing injury to workers. The equipment also uses a dust collection bag 6 to collect and store dust transported through the dust extraction pipe 5, separating the dust from the air for subsequent unified treatment. This avoids dust emissions from polluting the environment and improves the working environment.

[0041] Structural Description:

[0042] Screening box 1: As the main supporting structure of the entire recycling mechanism, it provides installation positions and space for other components, and at the same time plays a role in sealing and protecting the ceramic waste recycling process to prevent waste and dust leakage.

[0043] Discharge port 2: Located on the right surface of screening box 1, it is the discharge channel for processed ceramic waste or qualified materials, which facilitates the transportation of recycled materials to the next stage or storage container.

[0044] Feed hopper 3: Used to guide ceramic waste into the recycling equipment, serving to guide and concentrate the waste for convenient subsequent processing.

[0045] Dust collection hopper 4: Installed on the inner surface of the top plate of screening box 1, it can collect dust generated during the waste recycling process, prevent dust from flying around in the equipment, improve the working environment, and reduce dust pollution.

[0046] Dust collection pipe 5: connects dust collection hopper 4 and dust collection bag 6, and transports the dust collected by dust collection hopper to dust collection bag for storage and processing, forming a complete dust collection system.

[0047] Dust collection bag 6: Collects and stores dust delivered through the dust collection pipe, separating the dust from the air, facilitating subsequent unified treatment of the dust, and avoiding dust emissions from polluting the environment.

[0048] Dust pump 7: Provides power to the dust collection system, enabling the dust collection bucket to generate suction, sucking dust into the dust collection pipe and transporting it to the dust collection bag, ensuring the normal operation of the dust collection system.

[0049] Support frame 8: It is fixedly installed on the upper surface of the screening box 1 to support the fixed roller 9, provide a stable installation base for the fixed roller 9, and ensure that it can rotate normally and play its role.

[0050] Fixed roller 9: Rotatably connected to the opposite surfaces of the two vertical plates of the support frame 8, and cooperates with the hydraulic device 10 to provide rotational support for the hydraulic device 10. At the same time, under the action of the hydraulic device 10 and the hydraulic rod 11, it can assist in controlling the position and angle of the baffle 12.

[0051] Hydraulic unit 10: Rotatably sleeved on the outer surface of fixed roller 9, with hydraulic rod 11 slidably sleeved inside. The hydraulic rod 11 is pushed to slide by the action of hydraulic pressure, thereby controlling the rotation of baffle 12 and realizing the adjustment of the opening or closing or obstruction degree of feed hopper 3.

[0052] Hydraulic rod 11: Slides under the action of hydraulic device 10, driving the baffle 12 connected to it to move, changing the position and angle of baffle 12, thereby controlling the feed hopper 3 to partially block the feed inlet to prevent waste from splashing, etc.

[0053] Baffle 12: It is rotatably connected to hydraulic rod 11 and feed hopper 3 respectively. It can rotate under the drive of hydraulic rod 11 and plays the role of opening and closing and protection of feed hopper 3. It can be realized by adjusting the angle of baffle.

[0054] Crushing roller 13: Located on the inner surface of the feed hopper 3, the ceramic waste entering the feed hopper is crushed by the relative rotation of the two crushing rollers 13 and by using the tooth or protrusion structure on the roller surface, reducing the size of the waste and facilitating subsequent screening and recycling.

[0055] Screening plate 14: Set in the inner wall of screening box 1, it screens the crushed ceramic waste and separates waste of different particle sizes. Waste that meets the required particle size passes through the screening plate and enters the next process or storage location, while waste that does not meet the requirements stays on the screening plate for further processing or waits for further operation.

[0056] Vibration motor 15: Fixedly installed on the lower surface of the screening plate 14, it provides vibration power to the screening plate 14, causing the screening plate to vibrate, accelerating the screening speed of waste on the screening plate, improving screening efficiency, and preventing waste particles from clogging the screen holes of the screening plate.

[0057] Storage box 16: It is installed in the inner wall of the screening box 1 to store ceramic waste that meets the requirements after screening, so as to facilitate the centralized collection and subsequent processing of waste. It can also be used as a temporary storage point to facilitate unified transportation and reuse.

[0058] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A waste recycling device for ceramic teaware production, comprising a screening box (1), characterized in that: The screening box (1) has a discharge port (2) on its right surface; The screening box (1) is equipped with a recycling mechanism, which includes a feed hopper (3), a dust suction hopper (4), a dust suction pipe (5), a dust collection bag (6), a dust suction pump (7), a support frame (8), a fixed roller (9), a hydraulic device (10), a hydraulic rod (11), a baffle (12), a crushing roller (13), a screening plate (14), a vibrating motor (15), and a storage box (16).

2. The waste recycling equipment for ceramic teaware production according to claim 1, characterized in that: The feed hopper (3) is fixedly installed on the upper surface of the screening box (1), and two crushing rollers (13) are set on the inner surface of the feed hopper (3).

3. The waste recycling equipment for ceramic teaware production according to claim 1, characterized in that: The two support frames (8) are fixedly installed on the upper surface of the screening box (1), and the two fixed rollers (9) are rotatably connected to the opposite sides of the two vertical plates of the support frame (8).

4. The waste recycling equipment for ceramic teaware production according to claim 1, characterized in that: The two hydraulic actuators (10) are respectively rotatably sleeved on the outer surface of the two fixed rollers (9), and the two hydraulic rods (11) are respectively slidably sleeved on the inner surface of the two hydraulic actuators (10); Two baffles (12) are rotatably connected to the outer surfaces of two hydraulic rods (11), and both baffles (12) are rotatably connected to the feed hopper (3).

5. The waste recycling equipment for ceramic teaware production according to claim 1, characterized in that: The two dust collection buckets (4) are fixedly installed on the inner surface of the top plate of the screening box (1), and the input ends of the two dust collection pipes (5) are respectively connected to the two dust collection buckets (4).

6. The waste recycling equipment for ceramic teaware production according to claim 1, characterized in that: The dust collection bag (6) is set on the left surface of the screening box (1), and the dust collection bag (6) is connected to the output end of the two dust collection pipes (5); The dust pump (7) is fixedly installed on the left surface of the dust collection bag (6).

7. The waste recycling equipment for ceramic teaware production according to claim 1, characterized in that: The screening plate (14) is set in the inner wall of the screening box (1), and two vibration motors (15) are fixedly installed on the lower surface of the screening plate (14). The storage box (16) is movably installed in the inner wall of the screening box (1).