A high-efficiency dust removal and cleaning device for the surface of a quick-assembly glue-free composite floor for floor heating

Abstract

The utility model discloses a kind of board surface efficient dust removal cleaning devices of fast-mounting glue-free composite floor for floor heating, including frame, the U-shaped frame of frame bottom center position installation, the fixture of U-shaped frame top end two sides installation and the X-axis belt electric linear module of frame top end installation, the mobile end of X-axis belt electric linear module is installed with Z-axis lifting mechanism, the mobile end of Z-axis lifting mechanism is installed with electric roller washing assembly.The utility model places glue-free composite floor to be washed and handled in fixture and clamps tightly, X-axis belt electric linear module, Z-axis lifting mechanism drives electric roller washing assembly to move to glue-free composite floor position, and it is synchronously carried out by electric roller washing assembly Spray wash and roll and wipe cleaning operation.

Description

Technical Field

[0001] This utility model relates to the field of composite flooring processing equipment technology, specifically a high-efficiency dust removal and cleaning device for the surface of quick-installation glue-free composite flooring for underfloor heating. Background Technology

[0002] In glue-free underfloor heating systems, after processing the assembly grooves, cleaning and spraying the surface of the composite flooring is a crucial step in ensuring installation quality. The cleaning system mainly consists of a spraying system, a conveying platform, a vacuum or water extraction device, and a control system. Its function is to thoroughly remove dust, debris, and impurities from the flooring surface, improve adhesion, ensure a good bond between the flooring and the underfloor heating system, and extend its service life. The entire cleaning process includes conveying the flooring to the cleaning area, spraying, rinsing, drying, and testing. During spray washing, the nozzles are activated, evenly spraying cleaning fluid or water mist onto the board surface to wash away residual debris and dust. Afterward, vacuuming or water extraction equipment removes excess moisture and impurities, ensuring the board surface is dry and clean. After quality inspection and confirmation, the board is transported to the next process. However, current cleaning equipment requires both spray washing and roller rubbing structures during use. The spray washing structure relies on liquid rinsing, emphasizing the spraying and flow of liquid, while the roller rubbing structure relies on mechanical friction, emphasizing physical contact and friction. These two methods have fundamental differences in their working mechanisms, making it difficult to achieve a high degree of integration in the same space or device. Therefore, glue-free composite flooring needs to be completed sequentially in different processes, increasing the time and labor costs of the process. Utility Model Content

[0003] The purpose of this invention is to provide a high-efficiency dust removal and cleaning device for quick-installation glue-free composite flooring for underfloor heating. The glue-free composite flooring to be cleaned is placed in a clamp and clamped. An X-axis belt-driven electric linear module and a Z-axis lifting mechanism drive an electric roller washing assembly to move to the position of the glue-free composite flooring. The electric roller washing assembly performs spray washing and roller wiping cleaning operations. After the cleaning of this side is completed, the glue-free composite flooring is flipped and cleaned again. After cleaning both sides, the glue-free composite flooring can be removed from the clamp, thus solving the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency dust removal and cleaning device for quick-installation glue-free composite flooring for underfloor heating, comprising a frame, a U-shaped frame installed at the center of the bottom of the frame, clamps installed on both sides of the top of the U-shaped frame, and an X-axis belt-driven electric linear module installed at the top of the frame. The moving end of the X-axis belt-driven electric linear module is equipped with a Z-axis lifting mechanism, and the moving end of the Z-axis lifting mechanism is equipped with an electric roller washing assembly. A control panel electrically connected to the input end of the X-axis belt-driven electric linear module, the Z-axis lifting mechanism, the electric roller washing assembly, and the clamps is installed on one inner wall of the frame.

[0005] Preferably, the Z-axis lifting mechanism includes a base platform slidably mounted on the top of the X-axis belt-driven electric linear module, a second cylinder mounted on the top of the base platform, and a top plate fixed to the top of the piston rod of the second cylinder. Guide posts are installed at the corner positions at the bottom of the top plate, and the bottom ends of the guide posts extend through to the outside of the base platform and are fixedly connected to the top of the electric roller washing assembly.

[0006] Preferably, the electric roller washing assembly includes a bracket fixed to the bottom of four guide pillars, a hollow nozzle rotatably mounted inside the bracket, and a sponge roller mounted on the outer circumference of the hollow nozzle. Both the hollow nozzle and the sponge roller have through holes inside. One end of the hollow nozzle extends through to the outside of the bracket and is equipped with a rotary joint. A motor for driving the hollow nozzle to rotate is mounted on one inner wall of the bracket. The input end of the motor is electrically connected to the output end of the fixture.

[0007] Preferably, both the drive shaft of the motor and one end of the hollow nozzle are fixed with a synchronous pulley, and a belt is wound between the two synchronous pulleys.

[0008] Preferably, a connecting beam is slidably mounted on one side of the frame surface, the top of the connecting beam is connected to the moving end of the X-axis belt-driven electric linear module, a first cylinder is mounted on one side of the bottom end of the connecting beam, a scraper is fixed to the bottom end of the piston rod of the first cylinder, and the input end of the first cylinder is electrically connected to the output end of the control panel.

[0009] Preferably, the fixture includes two symmetrical Y-axis cylinders mounted on one side of the top of the U-shaped frame and a rubber seat mounted on the top of the piston rod of the Y-axis cylinders. The input end of the Y-axis cylinder is electrically connected to the output end of the fixture.

[0010] Compared with the prior art, the beneficial effects of this utility model are as follows: This efficient dust removal and cleaning device for quick-installation glue-free composite flooring for underfloor heating uses a structure that integrates clamps, an X-axis belt-driven electric linear module, a Z-axis lifting mechanism, an electric roller washing assembly, and a control panel. The glue-free composite flooring to be cleaned is placed in the clamps and clamped. The X-axis belt-driven electric linear module and the Z-axis lifting mechanism drive the electric roller washing assembly to the position of the glue-free composite flooring, where the electric roller washing assembly simultaneously performs spraying and rubbing cleaning operations. The simultaneous completion of spraying and rubbing operations by the electric roller washing assembly ensures that the cleaned board is cleaned from multiple angles and in multiple ways within the same timeframe. The spraying liquid can be... The process involves rinsing the board surface to remove dust and impurities, while the tumbling process further removes residual dirt and watermarks through mechanical friction. The simultaneous spraying and tumbling processes ensure comprehensive and consistent cleaning results, avoiding coordination errors between different devices and thus improving overall cleaning efficiency. Secondly, because spraying and tumbling are performed simultaneously in the same location by the same assembly, the cleaning coverage area is more uniform, avoiding blind spots or uneven cleaning caused by multiple moves or different tool operations. This is especially important when dealing with glue-free composite flooring, whose surface is flat and easily contaminated. The operation within the same device ensures that dirt is thoroughly and evenly removed, effectively improving cleaning quality and reducing the need for secondary cleaning. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0012] Figure 2 This is a side view of the structure of this utility model;

[0013] Figure 3 This is a schematic diagram of the three-dimensional structure of the present invention. Figure 1 ;

[0014] Figure 4 This is a schematic diagram of the three-dimensional structure of the present invention. Figure 2 ;

[0015] Figure 5 This is a side view cross-sectional structural diagram of the hollow nozzle of this utility model.

[0016] In the diagram: 1. Frame; 2. X-axis belt-driven electric linear module; 3. Z-axis lifting mechanism; 301. Base platform; 302. Second cylinder; 303. Top plate; 304. Guide column; 4. Electric roller washing assembly; 401. Bracket; 402. Motor; 403. Hollow nozzle; 404. Synchronous pulley; 405. Sponge roller; 406. Rotary joint; 407. Through hole; 5. Connecting beam; 6. First cylinder; 7. Scraper; 8. U-shaped frame; 9. Fixture; 10. Control panel. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0018] Please see Figure 1-4 This utility model provides an embodiment of a high-efficiency dust removal and cleaning device for the surface of a quick-install glue-free composite floor for underfloor heating, comprising a frame 1, a U-shaped frame 8 installed at the bottom center of the frame 1, clamps 9 installed on both sides of the top of the U-shaped frame 8, and an X-axis belt-driven electric linear module 2 installed at the top of the frame 1. A Z-axis lifting mechanism 3 is installed at the moving end of the X-axis belt-driven electric linear module 2, and an electric roller washing assembly 4 is installed at the moving end of the Z-axis lifting mechanism 3. A control panel 10 is installed on one inner wall of the frame 1 and is electrically connected to the input ends of the X-axis belt-driven electric linear module 2, the Z-axis lifting mechanism 3, the electric roller washing assembly 4, and the clamps 9.

[0019] The clamp 9 includes two symmetrical Y-axis cylinders mounted on one side of the top of the U-shaped frame 8 and a rubber seat mounted on the top of the piston rod of the Y-axis cylinder. The input end of the Y-axis cylinder is electrically connected to the output end of the clamp 9. The floor to be cleaned is placed on the top of the U-shaped frame 8. The Y-axis cylinder in the clamp 9 drives the rubber seat to move towards the floor until the floor is clamped by the rubber seat, so as to ensure that the glue-free composite floor or other products to be treated maintain a stable and accurate position throughout the operation.

[0020] Z-axis lifting mechanism 3 includes a base platform 301 slidably mounted on the top of the X-axis belt-driven electric linear module 2, a second cylinder 302 mounted on the top of the base platform 301, and a top plate 303 fixed to the top of the piston rod of the second cylinder 302. Guide columns 304 are installed at the corners of the bottom of the top plate 303. The bottom ends of the guide columns 304 extend through the outside of the base platform 301 and are fixedly connected to the top of the electric roller washing assembly 4. Z-axis lifting mechanism 3 realizes the vertical movement of electric roller washing assembly 4, that is, the second cylinder 302 drives the top plate 303 and guide columns 304 to move down or up, adjusting the height position of electric roller washing assembly 4 in the cleaning process.

[0021] The electric roller washing assembly 4 includes a bracket 401 fixed to the bottom of four guide posts 304, a hollow nozzle 403 rotatably mounted inside the bracket 401, and a sponge roller 405 mounted on the outer circumference of the hollow nozzle 403. The hollow nozzle 403 and the sponge roller 405 are both provided with through holes 407. One end of the hollow nozzle 403 extends through to the outside of the bracket 401 and is equipped with a rotary joint 406. A motor 402 for driving the hollow nozzle 403 to rotate is installed on one inner wall of the bracket 401. The input end of the motor 402 is electrically connected to the output end of the fixture 9.

[0022] Both the drive shaft of the motor 402 and one end of the hollow nozzle 403 are fixed with a synchronous pulley 404. A belt is wound between the two synchronous pulleys 404. The liquid inlet of the rotary joint 406 is connected to an external delivery pump through a hose. The delivery pump sends clean water into the hollow nozzle 403 through the rotary joint 406. Then, the water enters the sponge roller 405 through the through hole 407. The motor 402 drives the hollow nozzle 403 and the sponge roller 405 to rotate through the synchronous pulley 404 and the belt. When the sponge roller 405 contacts the floor, the spraying and rubbing are carried out simultaneously to achieve a uniform and thorough cleaning effect.

[0023] A connecting beam 5 is slidably installed on one side of the surface of the frame 1. The top of the connecting beam 5 is connected to the moving end of the X-axis belt-driven electric linear module 2. A first cylinder 6 is installed on one side of the bottom end of the connecting beam 5. A scraper 7 is fixed to the bottom end of the piston rod of the first cylinder 6. The input end of the first cylinder 6 is electrically connected to the output end of the control panel 10. During the process of the X-axis belt-driven electric linear module 2 driving the electric roller washing assembly 4 to move left and right to thoroughly clean the floor, the first cylinder 6 drives the scraper 7 to move down until the scraper 7 contacts the floor, thereby scraping away the residual water on the floor.

[0024] In this embodiment, the worker first places the glue-free composite flooring to be cleaned in the clamp 9. Based on the size and shape of the flooring, the worker correctly selects and adjusts the clamping force of the clamp 9 to ensure the flooring does not move or deform during the subsequent cleaning process. Then, the worker activates the X-axis belt-driven electric linear module 2 and the Z-axis lifting mechanism 3 via the control panel 10, and starts the external delivery pump connected to the control panel 10. The delivery pump continuously supplies clean water to the control panel 10. The X-axis belt-driven electric linear module 2 moves along the X-axis direction, moving the Z-axis lifting mechanism 3 and the electric roller... The washing assembly 4 is brought to the floor to be cleaned, while the Z-axis lifting mechanism 3 gradually adjusts the height of the electric roller washing assembly 4 to maintain an appropriate distance from the floor surface until the electric roller washing assembly 4 can fully cover the floor surface to achieve the ideal cleaning effect. After the electric roller washing assembly 4 is positioned in the correct position, the electric roller washing assembly 4 begins to perform spray washing and rolling wiping operations simultaneously. After the cleaning operation is completed, the device stops spray washing and rolling wiping, the Z-axis lifting mechanism 3 lifts the electric roller washing assembly 4 off the floor surface, the X-axis belt electric linear module 2 returns to the starting position, and finally the staff can remove the floor from the clamp 9.

Claims

1. A high-efficiency dust removal and cleaning device for the surface of quick-installation glue-free composite flooring for underfloor heating, characterized in that: The system includes a frame (1), a U-shaped frame (8) installed at the bottom center of the frame (1), clamps (9) installed on both sides of the top of the U-shaped frame (8), and an X-axis belt electric linear module (2) installed at the top of the frame (1). The moving end of the X-axis belt electric linear module (2) is equipped with a Z-axis lifting mechanism (3), and the moving end of the Z-axis lifting mechanism (3) is equipped with an electric roller washing assembly (4). A control panel (10) is installed on one inner wall of the frame (1) and is electrically connected to the input ends of the X-axis belt electric linear module (2), the Z-axis lifting mechanism (3), the electric roller washing assembly (4), and the clamps (9).

2. The high-efficiency dust removal and cleaning device for the surface of quick-installation glue-free composite flooring for underfloor heating according to claim 1, characterized in that: The Z-axis lifting mechanism (3) includes a base (301) slidably mounted on the top of the X-axis belt-driven electric linear module (2), a second cylinder (302) mounted on the top of the base (301), and a top plate (303) fixed to the top of the piston rod of the second cylinder (302). Guide posts (304) are installed at the corner positions at the bottom of the top plate (303). The bottom end of the guide post (304) extends through to the outside of the base (301) and is fixedly connected to the top of the electric roller washing assembly (4).

3. The high-efficiency dust removal and cleaning device for the surface of quick-installation glue-free composite flooring for underfloor heating according to claim 2, characterized in that: The electric roller washing assembly (4) includes a bracket (401) fixed at the bottom of four guide posts (304), a hollow nozzle (403) rotatably mounted inside the bracket (401), and a sponge roller (405) mounted on the outer circumference of the hollow nozzle (403). The hollow nozzle (403) and the sponge roller (405) are both provided with through holes (407). One end of the hollow nozzle (403) extends through to the outside of the bracket (401) and is equipped with a rotary joint (406). A motor (402) for driving the hollow nozzle (403) to rotate is installed on the inner wall of one side of the bracket (401). The input end of the motor (402) is electrically connected to the output end of the clamp (9).

4. The high-efficiency dust removal and cleaning device for the surface of quick-installation glue-free composite flooring for underfloor heating according to claim 3, characterized in that: The drive shaft of the motor (402) and one end of the hollow nozzle (403) are both fixed with a synchronous pulley (404), and a belt is wound between the two synchronous pulleys (404).

5. The high-efficiency dust removal and cleaning device for the surface of quick-installation glue-free composite flooring for underfloor heating according to claim 1, characterized in that: A connecting beam (5) is slidably installed on one side of the surface of the frame (1). The top of the connecting beam (5) is connected to the moving end of the X-axis belt electric linear module (2). A first cylinder (6) is installed on one side of the bottom end of the connecting beam (5). A scraper (7) is fixed to the bottom end of the piston rod of the first cylinder (6). The input end of the first cylinder (6) is electrically connected to the output end of the control panel (10).

6. The high-efficiency dust removal and cleaning device for the surface of quick-installation glue-free composite flooring for underfloor heating according to claim 1, characterized in that: The fixture (9) includes two symmetrical Y-axis cylinders mounted on one side of the top of the U-shaped frame (8) and a rubber seat mounted on the top of the piston rod of the Y-axis cylinder. The input end of the Y-axis cylinder is electrically connected to the output end of the fixture (9).

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