A surface treatment device for tap production capable of removing burrs

Abstract

The utility model discloses a surface treatment device for tap production can clear burr, including the body, be equipped with the deflector, spray subassembly and rotating shaft on the body, the deflector bottom is installed with two water collecting tanks, every water collecting tank below all is equipped with the function box through the water inlet pipe, every function box all is connected with spray subassembly through the water outlet pipe, every function box all is equipped with two rotating chambers and two movable chambers, two rotating chambers all are rotationally equipped with reciprocating screw rod, every function box outer wall all rotationally is equipped with the synchronous gear. The utility model only relies on the single rotating shaft of motor drive, drives four reciprocating screw rods synchronous rotation through gear transmission, drives piston plate work, avoids the energy waste and synchronous error of multi -motor drive, realizes whole process efficient linkage.

Description

Technical Field

[0001] This utility model relates to the field of surface treatment technology in tap production, and in particular to a surface treatment device for tap production that can remove burrs. Background Technology

[0002] In the field of surface treatment for tap production, deburring is a key process to ensure the accuracy and quality of taps, and the performance of the spraying mechanism, as the core component of the surface treatment device, directly affects the treatment effect and production efficiency.

[0003] Reference Publication (Announcement) No.: CN216151930U, Patent Title: A Surface Treatment Device for Tap Production with Burr Removal Function. This solution uses two independent pump bodies to pump liquid, each equipped with a separate motor to drive the tap rotation. This separate design leads to significant hardware cost and energy consumption issues. Each pump body requires its own motor, transmission components, and control system, resulting in high hardware redundancy and a significant increase in overall cost. Furthermore, the tap rotation motor and pump motor operate independently, resulting in ineffective energy consumption in the power system. Moreover, the tap rotation motor and pump motor use independent control logic, with no overall linkage, leading to insufficient practicality of the device. Therefore, there is an urgent need for a surface treatment device for tap production with burr removal function to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a surface treatment device for tap production that can remove burrs, in order to solve the problem mentioned in the background art of two independent pump bodies to realize the function of pumping liquid, and at the same time equipped with a separate motor to drive the tap to rotate. This separate design leads to prominent hardware cost and energy consumption issues.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a surface treatment device for tap production capable of removing burrs, comprising a body, a guide plate, a spray assembly, and a rotating shaft on the body, two water collection tanks installed at the bottom of the guide plate, a functional box located below each water collection tank via a water inlet pipe, each functional box being connected to the spray assembly via a water outlet pipe, each functional box containing two rotating chambers and two movable chambers, each rotating chamber containing a reciprocating screw, each functional box containing a rotatable synchronous gear on its outer wall, the two reciprocating screws being connected to the synchronous gear via a linkage mechanism, the synchronous gear being connected to the rotating shaft via a transmission mechanism, each movable chamber containing a piston plate, the piston plate being connected to the reciprocating screw via a reciprocating mechanism.

[0006] Preferably, the linkage mechanism includes a linkage gear mounted on the function box and connected to the reciprocating lead screw, the linkage gear meshing with the synchronization gear.

[0007] Preferably, the transmission mechanism includes a drive gear mounted on a rotating shaft, and the synchronizing gear is provided with a transmission gear that meshes with the drive gear.

[0008] Preferably, the reciprocating mechanism includes a connecting frame threaded onto the reciprocating screw, and the end of the connecting frame is fixedly connected to the piston plate.

[0009] Preferably, the driving gear and the transmission gear are both bevel gears, and the synchronizing gear and the linkage gear are both spherical gears.

[0010] Preferably, both the inlet pipe and the outlet pipe are Y-shaped, and each branch of the inlet pipe and the outlet pipe is equipped with a one-way valve.

[0011] The beneficial effects of this utility model are:

[0012] 1. A single rotating shaft driven by a motor drives four reciprocating screws to rotate synchronously through gear transmission, thereby driving the piston plate to work. This avoids the energy waste and synchronization errors of multi-motor drive and achieves efficient linkage throughout the entire process.

[0013] 2. Within each functional compartment, two piston plates move in opposite directions, working in conjunction with a Y-shaped tube and a one-way valve to ensure a continuous and stable water supply to the spray assembly. Simultaneously, the filter screen intercepts impurities, and the treated liquid is recycled, reducing costs and being environmentally friendly. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the surface treatment device for tap production that can remove burrs, as proposed in this utility model.

[0015] Figure 2 for Figure 1 A schematic diagram of the vertical section structure;

[0016] Figure 3 for Figure 1 A schematic diagram of the cross-sectional structure;

[0017] Figure 4 for Figure 3 An enlarged schematic diagram of the structure at point A.

[0018] In the diagram: 1. Main body; 2. Guide plate; 3. Opening; 4. Filter screen; 5. Water collection tank; 6. Function box; 7. Spray assembly; 8. Rotating shaft; 9. Inlet pipe; 10. Outlet pipe; 11. Rotating chamber; 12. Moving chamber; 13. Reciprocating screw; 14. Piston plate; 15. Connecting frame; 16. Synchronizing gear; 17. Linkage gear; 18. Driving gear; 19. Transmission gear. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] This solution references publication (announcement) number: CN216151930U, patent title: A surface treatment device for tap production that can remove burrs.

[0021] Reference Figure 1-4 A surface treatment device for tap production that can remove burrs includes a body 1, on which a guide plate 2, a spray assembly 7 and a rotating shaft 8 are provided, as shown in the figure. A filter screen 4 is provided on the guide plate 2 through an opening 3. The above components are no different from those in the reference scheme. This scheme also includes, for example, the grinding assembly and clamping assembly in the reference scheme, which are not shown or described in detail. For details, please refer to the above scheme.

[0022] Two water collection tanks 5 are installed at the bottom of the guide plate 2. Each water collection tank 5 has a function box 6 below it through a water inlet pipe 9. Each function box 6 is connected to the spray assembly 7 through a water outlet pipe 10. Each function box 6 has two rotating chambers 11 and two movable chambers 12. A reciprocating screw 13 is rotatably installed in each of the two rotating chambers 11. A synchronous gear 16 is rotatably installed on the outer wall of each function box 6. The two reciprocating screws 13 are connected to the synchronous gear 16 through a linkage mechanism. The synchronous gear 16 is connected to the rotating shaft 8 through a transmission mechanism. A piston plate 14 is installed in each of the two movable chambers 12. The piston plate 14 is connected to the reciprocating screw 13 through a reciprocating mechanism.

[0023] The linkage mechanism includes a linkage gear 17 mounted on the function box 6 and connected to the reciprocating lead screw 13. The linkage gear 17 meshes with the synchronization gear 16. Both the synchronization gear 16 and the linkage gear 17 are spur gears. By relying on the synchronization gear 16 and the linkage gear 17, the synchronous rotation of the two reciprocating lead screws 13 can be achieved.

[0024] The transmission mechanism includes a drive gear 18 mounted on the rotating shaft 8, and a transmission gear 19 on the synchronizing gear 16 that meshes with the drive gear 18. Both the drive gear 18 and the transmission gear 19 are bevel gears. By relying on the drive gear 18 and the transmission gear 19, the synchronizing gear 16 can rotate synchronously when the rotating shaft 8 rotates.

[0025] The reciprocating mechanism includes a connecting frame 15 threaded onto the reciprocating screw 13, with the end of the connecting frame 15 fixedly connected to the piston plate 14. As shown in the figure, when one piston plate 14 in the two movable chambers 12 of each functional box 6 moves to the left, the other moves to the right. Therefore, there is always one movable chamber 12 in each functional box 6 in the water-discharging state, ensuring that the two spray assemblies 7 shown in the figure will always spray water.

[0026] Both the inlet pipe 9 and the outlet pipe 10 are Y-shaped, and each branch of the inlet pipe 9 and the outlet pipe 10 is equipped with a one-way valve. The Y-shaped design is to connect a single water collection tank 5 to two movable chambers 12, and to connect two movable chambers 12 to a spray assembly 7. The one-way valve controls the direction of water flow to achieve unidirectional flow operation.

[0027] Components not specifically described in this utility model are all standard parts and can be purchased from the market. The specific connection methods for each component all employ mature methods from the prior art, and will not be detailed here. Content not described in detail in this specification belongs to prior art known to those skilled in the art.

[0028] When this utility model is in use, the rotating shaft 8 rotates and drives the drive gear 18 to rotate. The drive gear 18 can drive the synchronous gear 16 to rotate through the transmission gear 19. The synchronous gear 16 can drive the reciprocating screw 13 to rotate in conjunction with the linkage gear 17. When the reciprocating screw 13 rotates, the connecting frame 15 will drive the piston plate 14 to move. The water flowing to the guide plate 2 enters the water collection tank 5 through the opening 3. When the piston plate 14 moves, the water is first sucked into the active chamber 12, then sent into the spray assembly 7 through the water outlet pipe 10, and finally sprayed out.

[0029] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A surface treatment device for tap production capable of removing burrs, comprising a body (1), characterized in that, The main body (1) is provided with a guide plate (2), a spray assembly (7) and a rotating shaft (8). Two water collection tanks (5) are installed at the bottom of the guide plate (2). Each water collection tank (5) is provided with a functional box (6) through a water inlet pipe (9). Each functional box (6) is connected to the spray assembly (7) through a water outlet pipe (10). Each functional box (6) is provided with two rotating chambers (11) and two movable chambers (12). A reciprocating screw (13) is rotatably provided in each of the two rotating chambers (11). A synchronous gear (16) is rotatably provided on the outer wall of each functional box (6). The two reciprocating screws (13) are connected to the synchronous gear (16) through a linkage mechanism. The synchronous gear (16) is connected to the rotating shaft (8) through a transmission mechanism. A piston plate (14) is provided in each of the two movable chambers (12). The piston plate (14) is connected to the reciprocating screw (13) through a reciprocating mechanism.

2. The surface treatment device for tap production capable of removing burrs according to claim 1, characterized in that, The linkage mechanism includes a linkage gear (17) mounted on the function box (6) and connected to the reciprocating lead screw (13), and the linkage gear (17) meshes with the synchronous gear (16).

3. The surface treatment device for tap production capable of removing burrs according to claim 2, characterized in that, The transmission mechanism includes a drive gear (18) mounted on a rotating shaft (8), and a transmission gear (19) meshing with the drive gear (18) on the synchronizing gear (16).

4. The surface treatment device for tap production capable of removing burrs according to claim 3, characterized in that, The reciprocating mechanism includes a connecting frame (15) threadedly mounted on the reciprocating screw (13), and the end of the connecting frame (15) is fixedly connected to the piston plate (14).

5. The surface treatment device for tap production capable of removing burrs according to claim 4, characterized in that, Both the driving gear (18) and the transmission gear (19) are bevel gears, and both the synchronizing gear (16) and the linkage gear (17) are spherical gears.

6. The surface treatment device for tap production capable of removing burrs according to claim 5, characterized in that, Both the inlet pipe (9) and the outlet pipe (10) are designed in a Y shape, and each branch of the inlet pipe (9) and the outlet pipe (10) is equipped with a one-way valve.

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