Energy-saving wire drawing machine

Abstract

The utility model relates to metal wire drawing technical field, and disclose an energy -saving wire drawing machine, including the organism, the inside fixed connection of organism has the water tank, one side fixed connection of water tank has cooling assembly, the top fixed connection of cooling assembly has the spray pipe. This energy -saving wire drawing machine, through the setting of energy -conserving component, the iron filings produced in the metal wire drawing process are taken away by the spray water, its liquid is guided into the sedimentation tank through the leakage tank, in the sedimentation tank, water is further precipitated, removes the impurity and suspended solids, enters the rough filter box, carries out the primary filtration through the filter screen in, removes the larger impurity and particulate matter, in the fine filter box, the activated carbon plays its strong adsorption capacity, removes the organic matter, the residual chlorine and other harmful substances in water, further promotes water quality, and the design of multistage filtration makes wastewater can be reused after treatment, reduces the demand of frequently replacing new water due to water quality problem, thereby reduces the waste of water resources.

Description

Technical Field

[0001] This utility model relates to the field of metal wire drawing technology, and in particular to an energy-saving wire drawing machine. Background Technology

[0002] A metal wire drawing machine is a type of metal processing equipment primarily used for stretching metal wires. It draws the wire or blank through a drawing die using drawing force, producing small-section steel wire or non-ferrous metal wire. Metal wire drawing machines are widely used in various industries such as machinery manufacturing, hardware processing, petrochemicals, plastics, and wire and cable manufacturing. After wire drawing, the surface of the metal becomes smoother and more polished. Simultaneously, the crisscrossing brushed texture increases the strength and hardness of the metal surface, thereby improving the surface quality of the metal material. Through the processing of a metal wire drawing machine, the shape of the metal material can be altered, giving it a certain degree of plasticity and ductility, making it more suitable for processing complex structures and shapes.

[0003] Existing wire drawing machines require a large amount of cooling water to cool the metal wire during actual use, which makes it inconvenient to reuse the waste liquid and easily leads to waste.

[0004] A search of existing patents reveals an environmentally friendly and energy-saving wire drawing machine (Publication No.: CN210208115U) comprising a frame, a winding mechanism, a wire feeding device base, a winding and feeding device, a transmission mechanism, a wire drawing mechanism, a pressure roller device, a mounting base, a vertical wire feeder, an electrical control cabinet, and a wire ring. This invention, by setting a vertical wire feeder, ensures the wire feeding effect and effectively improves the smoothness of wire feeding. Due to the setting of diagonal braces and columns, it can meet the feeding operations of wire rings with different inner diameters, has a wide range of applications, and a simple structure. By setting a pressure roller device, no wire drawing powder is needed during the wire drawing process, and there is no pollution to the environment, effectively achieving pollution-free and environmentally friendly operation. Moreover, the wire does not cause significant wear to the transverse and longitudinal pressure rollers during the wire drawing process, effectively improving the service life of the pressure roller device. By setting a wire drawing mechanism, the tension of the upper and lower clamping rollers on the wire is increased, resulting in a better wire drawing effect.

[0005] While the aforementioned patents have achieved the advantages of reducing wear on the transverse and longitudinal pressure rollers and improving the service life of the pressure roller device, they do not facilitate the secondary use of waste liquid and are prone to waste.

[0006] Therefore, it is necessary to invent an energy-saving wire drawing machine to solve the above problems. Utility Model Content

[0007] (a) Technical problems to be solved

[0008] The technical problem solved by the utility model is to provide an energy-saving wire drawing machine that is highly practical, easy to operate, and has a simple structure, thus solving the problem mentioned in the background art that the waste liquid cannot be reused and is prone to waste.

[0009] (II) Technical Solution

[0010] To achieve the above objectives, this utility model provides the following technical solution: an energy-saving wire drawing machine includes a machine body, a water tank fixedly connected inside the machine body, a cooling component fixedly connected to one side of the water tank, a spray pipe fixedly connected to the top of the cooling component, a spray pipe rotatably connected to the bottom of the spray pipe, a plurality of spray nozzles threadedly connected to one side of the spray pipe, an energy-saving component fixedly connected to one side of the water tank, a drain tank fixedly connected to the top of the energy-saving component, a water collection tray fixedly connected to the bottom of the drain tank, two wire drawing shafts rotatably connected to the top of the water collection tray, one side of the wire drawing shafts rotatably connected to the machine body via a fixing plate, a connecting frame fixedly connected to one side of the machine body, a protective shell welded to one side of the connecting frame, a servo motor fixedly connected inside the protective shell, a slider slidably connected to one side of the servo motor, and a wire winding assembly fixedly connected to the top of the slider.

[0011] As a further embodiment of this utility model, four sets of universal wheels are welded to the bottom of the machine body, and brake pads are fixedly connected inside the universal wheels. The brake pads facilitate the smooth start-up and stop of the equipment and precise positioning.

[0012] As a further embodiment of this utility model, the cooling assembly includes a negative pressure pump fixedly connected to one side of the water tank. A shut-off valve is fixedly connected to the top of the negative pressure pump via a water pipe. The top of the shut-off valve is fixedly connected to a spray pipe. The spray pipe facilitates the uniform spraying of cooling water, after being regulated by the negative pressure pump and the shut-off valve, onto the parts that need cooling.

[0013] As a further embodiment of this utility model, the energy-saving component includes a fine filter box fixedly connected to one side of the water tank, with activated carbon fixedly connected inside the fine filter box, and a coarse filter box fixedly connected to one side of the fine filter box, with a filter screen fixedly connected inside the coarse filter box. The filter screen facilitates the preliminary filtration of the water entering the coarse filter box, removing larger impurities and particulate matter, thereby protecting the activated carbon in the subsequent fine filter box and extending its service life.

[0014] As a further embodiment of this utility model, a sedimentation tank is fixedly connected to one side of the coarse filter box, and a leakage trough is fixedly connected to the top of the sedimentation tank. The leakage trough facilitates the introduction of water containing suspended solids into the sedimentation tank, so as to further remove these impurities and improve water quality.

[0015] As a further embodiment of this utility model, a positioning groove is welded to the bottom of the drawing shaft, and several sets of molds are engaged inside the positioning groove. The molds facilitate precise shaping and drawing of the metal wire, ensuring that the metal wire reaches the required diameter and shape.

[0016] As a further embodiment of this utility model, the winding assembly includes a pulley fixedly connected to the top of the slider, a winding shaft rotatably connected to one side of the pulley, and a rotary motor rotatably connected to one side of the winding shaft. The rotary motor provides power to drive the winding shaft to rotate, thereby achieving continuous and uniform winding of the metal wire.

[0017] (III) Beneficial Effects

[0018] This utility model provides an energy-saving wire drawing machine, which has the following beneficial effects:

[0019] 1. This energy-saving wire drawing machine, through the setting of energy-saving components, uses spray water to carry away the iron filings generated during the metal wire drawing process. The liquid is guided into the sedimentation tank through the leakage trough. In the sedimentation tank, the water further settles, removing impurities and suspended solids. It then enters the coarse filter box, where it undergoes preliminary filtration through the internal filter screen to remove larger impurities and particles. In the fine filter box, activated carbon exerts its strong adsorption capacity to remove organic matter, residual chlorine and other harmful substances from the water, further improving water quality. The multi-stage filtration design allows the wastewater to be reused after treatment, reducing the need for frequent water replacement due to water quality issues, thereby reducing water waste and further conserving resources.

[0020] 2. This energy-saving wire drawing machine, through the setting of the cooling components, draws water from the water tank by a negative pressure pump and delivers it to the shut-off valve through water pipes. At the shut-off valve, the water flow can be controlled as needed to adjust the spray state of the spray pipe. When the shut-off valve is open, the water flows through the spray pipe and is evenly sprayed onto the parts that need cooling through the nozzles on the spray pipe. The flow rate and spray position of the cooling water can be precisely controlled to ensure that the parts that need cooling are fully cooled, thereby improving the cooling efficiency, helping to reduce the temperature of the equipment, and maintaining the stable operation of the equipment. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0022] Figure 2 This is an exploded structural diagram of the present invention;

[0023] Figure 3 This is a schematic diagram of the cooling component structure of this utility model;

[0024] Figure 4 This is a schematic diagram of the energy-saving component structure of this utility model;

[0025] Figure 5 This is a schematic diagram of the winding assembly structure of this utility model.

[0026] In the diagram: 1. Body; 2. Casters; 3. Water tank; 4. Cooling assembly; 401. Negative pressure pump; 402. Shut-off valve; 5. Spray pipe; 6. Nozzle; 7. Energy-saving assembly; 701. Fine filter box; 702. Coarse filter box; 703. Sedimentation tank; 8. Leakage tank; 9. Water collection tray; 10. Wire drawing shaft; 11. Fixing plate; 12. Positioning groove; 13. Mold; 14. Connecting frame; 15. Protective shell; 16. Servo motor; 17. Slider; 18. Winding assembly; 1801. Pulley; 1802. Winding spool; 1803. Rotary motor. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0028] Please see Figures 1 to 5 This utility model provides a technical solution: an energy-saving wire drawing machine, including a machine body 1, a water tank 3 fixedly connected inside the machine body 1, a cooling component 4 fixedly connected to one side of the water tank 3, a spray pipe 5 fixedly connected to the top of the cooling component 4, a spray pipe 5 rotatably connected to the bottom of the spray pipe 5, a number of spray nozzles 6 threadedly connected to one side of the spray pipe 5, an energy-saving component 7 fixedly connected to one side of the water tank 3, a leakage tank 8 fixedly connected to the top of the energy-saving component 7, a water collection tray 9 fixedly connected to the bottom of the leakage tank 8, two wire drawing shafts 10 rotatably connected to the top of the water collection tray 9, one side of the wire drawing shafts 10 being rotatably connected to the machine body 1 via a fixing plate 11, a connecting frame 14 fixedly connected to one side of the machine body 1, a protective shell 15 welded to one side of the connecting frame 14, a servo motor 16 fixedly connected inside the protective shell 15, a slider 17 slidably connected to one side of the servo motor 16, and a winding assembly 18 fixedly connected to the top of the slider 17.

[0029] Please see Figure 2 Four sets of casters 2 are welded to the bottom of the machine body 1. Brake pads are fixedly connected inside the casters 2. The brake pads improve stability and enable the equipment to start and stop smoothly and be accurately positioned.

[0030] Please see Figure 3The cooling assembly 4 includes a negative pressure pump 401 fixedly connected to one side of the water tank 3. The top of the negative pressure pump 401 is fixedly connected to a shut-off valve 402 via a water pipe. The top of the shut-off valve 402 is fixedly connected to a spray pipe 5. The spray pipe 5 is designed to evenly spray the cooling water after being adjusted by the negative pressure pump 401 and the shut-off valve 402 onto the parts that need to be cooled.

[0031] Please see Figure 4 The energy-saving component 7 includes a fine filter box 701 fixedly connected to one side of the water tank 3. Activated carbon is fixedly connected inside the fine filter box 701. A coarse filter box 702 is fixedly connected to one side of the fine filter box 701. A filter screen is fixedly connected inside the coarse filter box 702. The filter screen is used to perform preliminary filtration on the water entering the coarse filter box 702, removing larger impurities and particles, so as to protect the activated carbon in the subsequent fine filter box 701 and extend its service life.

[0032] Please see Figure 4 A sedimentation tank 703 is fixedly connected to one side of the coarse filter box 702. The top of the sedimentation tank 703 is fixedly connected to the leakage trough 8. The leakage trough 8 is designed to guide water containing suspended solids into the sedimentation tank 703 so as to further remove these impurities and improve water quality.

[0033] Please see Figure 2 The bottom of the wire drawing shaft 10 is welded with a positioning groove 12. Several sets of molds 13 are engaged inside the positioning groove 12. The molds 13 are used to precisely shape and draw the metal wire, ensuring that the metal wire reaches the required diameter and shape.

[0034] Please see Figure 5 The winding assembly 18 includes a pulley 1801 fixedly connected to the top of the slider 17. A winding shaft 1802 is rotatably connected to one side of the pulley 1801, and a rotary motor 1803 is rotatably connected to one side of the winding shaft 1802. The rotary motor 1803 provides power to drive the winding shaft 1802 to rotate, thereby achieving continuous and uniform winding of the metal wire.

[0035] In this invention, the working steps of the device are as follows:

[0036] First step: Adjust the die 13 on the drawing shaft 10 as needed to ensure that the metal wire can be shaped and drawn according to the required diameter and shape;

[0037] The second step: the leakage tank 8 guides the liquid into the sedimentation tank 703. In the sedimentation tank 703, the water further settles, removing impurities and suspended solids. It then enters the coarse filter box 702, where it undergoes preliminary filtration through the internal filter screen to remove larger impurities and particles. In the fine filter box 701, activated carbon exerts its strong adsorption capacity to remove organic matter, residual chlorine and other harmful substances from the water, further improving the water quality.

[0038] Third step: Water in water tank 3 is drawn by negative pressure pump 401 and transported to shut-off valve 402 through water pipe. When shut-off valve 402 is opened, water will flow through spray pipe 5 and be evenly sprayed onto the parts that need cooling through spray nozzles 6 on spray pipe 5.

[0039] Fourth step: The drawn metal wire is guided by the drawing shaft 10 and enters the winding assembly 18. The rotary motor 1803 is started to drive the winding shaft 1802 to rotate, so as to achieve continuous and uniform winding of the metal wire.

[0040] It should be noted that the device structure and accompanying drawings of this utility model mainly describe the principle of this utility model. In terms of the technical aspects of this design principle, the setting of the power mechanism, power supply system and control system of the device is not fully described. However, under the premise that those skilled in the art understand the principle of the above utility model, the specific details of its power mechanism, power supply system and control system can be clearly understood. The control method in the application document is automatic control through a controller. The control circuit of the controller can be implemented by those skilled in the art through simple programming.

[0041] All standard parts used can be purchased from the market, and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the existing technology. The machinery, parts and equipment adopt conventional models in the existing technology, and the structure and principle of the components known to those skilled in the art can be known by those skilled in the art through technical manuals or conventional experimental methods.

[0042] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An energy-saving wire drawing machine, comprising a machine body (1), characterized in that: A water tank (3) is fixedly connected inside the body (1). A cooling component (4) is fixedly connected to one side of the water tank (3). A spray pipe (5) is fixedly connected to the top of the cooling component (4). The bottom of the spray pipe (5) is rotatably connected to the body (1). Several sets of nozzles (6) are threadedly connected to one side of the spray pipe (5). An energy-saving component (7) is fixedly connected to one side of the water tank (3). A leakage tank (8) is fixedly connected to the top of the energy-saving component (7). A water collection tray (8) is fixedly connected to the bottom of the leakage tank (8). 9) Two sets of wire drawing shafts (10) are rotatably connected to the top of the water collection tray (9). One side of the wire drawing shaft (10) is rotatably connected to the machine body (1) through a fixing piece (11). A connecting frame (14) is fixedly connected to one side of the machine body (1). A protective shell (15) is welded to one side of the connecting frame (14). A servo motor (16) is fixedly connected inside the protective shell (15). A slider (17) is slidably connected to one side of the servo motor (16). A winding assembly (18) is fixedly connected to the top of the slider (17).

2. The energy-saving wire drawing machine according to claim 1, characterized in that: The bottom of the body (1) is welded with four sets of casters (2), and brake pads are fixedly connected inside the casters (2).

3. The energy-saving wire drawing machine according to claim 2, characterized in that: The cooling assembly (4) includes a negative pressure pump (401) fixedly connected to one side of the water tank (3). A shut-off valve (402) is fixedly connected to the top of the negative pressure pump (401) via a water pipe. The top of the shut-off valve (402) is fixedly connected to the spray pipe (5).

4. The energy-saving wire drawing machine according to claim 1, characterized in that: The energy-saving component (7) includes a fine filter box (701) fixedly connected to one side of the water tank (3), with activated carbon fixedly connected inside the fine filter box (701), and a coarse filter box (702) fixedly connected to one side of the fine filter box (701), with a filter screen fixedly connected inside the coarse filter box (702).

5. An energy-saving wire drawing machine according to claim 4, characterized in that: A sedimentation tank (703) is fixedly connected to one side of the coarse filter box (702), and the top of the sedimentation tank (703) is fixedly connected to the leakage tank (8).

6. The energy-saving wire drawing machine according to claim 1, characterized in that: The bottom of the wire drawing shaft (10) is welded with a positioning groove (12), and several sets of molds (13) are engaged inside the positioning groove (12).

7. An energy-saving wire drawing machine according to claim 1, characterized in that: The winding assembly (18) includes a pulley (1801) fixedly connected to the top of the slider (17), a winding shaft (1802) rotatably connected to one side of the pulley (1801), and a rotary motor (1803) rotatably connected to one side of the winding shaft (1802).

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