A radiator production welding device
By designing a radiator welding device that includes a processing frame and an air intake component, the problems of inaccurate welding positioning and waste gas treatment for radiators were solved, achieving efficient welding and cleaning.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHEJIANG NAWAS IND & TRADE CO LTD
- Filing Date
- 2025-06-10
- Publication Date
- 2026-05-29
Smart Images

Figure CN224295029U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of radiator welding technology, specifically a radiator production welding device. Background Technology
[0002] Radiators are heating devices primarily used in cold northern regions during winter to provide warmth. While cast iron radiators were previously the most common, a wider range of materials have been developed, leading to their gradual phasing out. Newer types, such as steel radiators, steel panel radiators, copper-aluminum composite radiators, and aluminum radiators, are superior to cast iron radiators in both materials and manufacturing processes, making them the most mainstream type of radiator on the market. In cold regions, radiators have replaced heated walls and traditional heated brick beds as the new source of warmth.
[0003] For example, patent document CN 215238762 U discloses a welding device for radiator production. Addressing the problem that existing welding devices are inconvenient for flipping radiators during welding, thus reducing welding efficiency, the following solution is proposed: It includes a workbench, with a welding machine body fixedly installed on the top of the workbench. Two symmetrical vertical plates are fixedly installed on the top of the workbench, each with a first groove on one side. A slider is slidably installed in each of the two first grooves, and a common collection box is fixedly connected to one side of each slider. A filter plate is fixedly installed in the collection box. A first through hole is provided on the top of the workbench. This invention facilitates the flipping of radiators during welding, thereby improving welding efficiency. It has a simple structure and is easy to use.
[0004] However, in actual use, due to its own structural limitations, this structure cannot perform a more suitable positioning welding operation between the radiator and the connecting pipe. In actual welding, the position is prone to deviation. At the same time, the equipment cannot perform sealing welding operations, nor can it collect and treat waste chips and exhaust gas during the welding process, which cannot meet the daily use needs. Therefore, it is urgent to design a radiator production welding device to solve the above problems. Utility Model Content
[0005] The purpose of this utility model is to provide a radiator production welding device to solve the problems mentioned in the background art. Due to the limitations of its own structure, the existing structure cannot complete the positioning welding operation to better fit the radiator and the connecting pipe during actual use. The actual welding process is prone to position deviation. At the same time, the equipment cannot perform sealing welding operation and cannot collect and treat waste chips and exhaust gas during the welding process, thus failing to meet the daily use needs.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a radiator production welding device, comprising a processing frame, adjusting seats fixedly connected to both sides of the processing frame, an adjusting shaft seat provided at the center of the inner side of the adjusting seat, a rotating side cover movably connected to the side of the adjusting seat through the adjusting shaft seat, an air control component provided at the top of the processing frame, and an air suction component provided at the bottom of the processing frame.
[0007] The gas control assembly includes a gas control frame, and the top of the processing frame is fixedly connected to the gas control frame;
[0008] The suction assembly includes a suction frame, which is fixedly connected to the bottom end of the processing frame.
[0009] Preferably, the surface of the suction frame is provided with a uniform air grid, the inside of the suction frame is movably connected to a collection frame, one end of the inner wall of the collection frame is provided with a suction fan, and one end of the suction fan is provided with an exhaust mesh groove.
[0010] Preferably, the air control frame is equipped with air control pumps evenly distributed inside, and an air control pipe is fixedly connected to the bottom end of the air control frame. The processing frame is equipped with annular airbags at the front and rear, respectively, and the annular airbags are connected to the air control pipes.
[0011] Preferably, the inner walls of the two sets of annular airbags are respectively provided with a first contractile inner frame and a second contractile inner frame, and the four sides of the inner walls of the first contractile inner frame and the second contractile inner frame are provided with fitting blocks.
[0012] Preferably, an observation mirror is provided on the side of the rotating side cover, and a weld joint is fixedly connected to the center of one side of the observation mirror.
[0013] Preferably, the rotating side cover is provided with cleaning racks at its upper and lower ends, and the cleaning racks are provided with cleaning strips inside.
[0014] Preferably, the interior of the processing frame is open from top to bottom.
[0015] Compared with the prior art, the beneficial effects of this utility model are:
[0016] This radiator production and welding device, through its processing frame, adjusting seat, adjusting shaft seat, rotating side cover, air control frame, air control pump, air control pipe, annular airbag, first shrinking inner frame, second shrinking inner frame, bonding block, observation mirror, and welding joint, allows the equipment to better adapt to radiator production, welding, and installation operations. In actual use, the operator first aligns the radiator to be welded and the connecting pipes and places them inside the processing frame. Then, the air control frame at the top of the processing frame is activated, causing the air control pump inside to inflate the annular airbag inside and outside the processing frame through the air control pipe at the bottom. This shrinks the first shrinking inner frame, and with the bonding blocks at the four corners, the sides of the two radiators to be welded are secured and positioned inside the processing frame. Simultaneously, the welding equipment can be inserted through the welding joint on the side of the observation mirror, and then rotated and adjusted using the adjusting shaft seat and rotating side cover. The observation mirror is used to observe the welding position of the radiator, completing the radiator welding operation with precise positioning, demonstrating the practicality of the equipment design.
[0017] This radiator welding production equipment, through its processing frame, suction frame, air distribution grille, collection rack, suction fan, exhaust screen trough, cleaning rack, and cleaning strips, further improves the overall efficiency of the equipment. During daily use, operators can activate the suction fan inside the collection rack to continuously suction air within the rack. This, combined with the air distribution grille, removes welding debris and exhaust gases from the vertically integrated structure within the processing frame. The collection rack can also quickly pull out the suction fan and exhaust screen trough from the bottom of the suction rack for rapid cleaning. Furthermore, during routine adjustments by rotating the side cover, the cleaning racks and cleaning strips at both ends of the rotating side cover can be used to clean the side observation mirrors, demonstrating the comprehensive design of the equipment. Attached Figure Description
[0018] Figure 1 This is a three-dimensional schematic diagram of the structure of this utility model;
[0019] Figure 2 This is a schematic diagram of the overall structure of the air control frame of this utility model;
[0020] Figure 3 This is a schematic diagram of the overall structure of the suction frame of this utility model;
[0021] Figure 4 This utility model Figure 1 Enlarged schematic diagram of the structure at point A;
[0022] Figure 5 This utility model Figure 1 Enlarged schematic diagram of the structure at point B.
[0023] In the diagram: 1. Processing frame; 2. Adjusting seat; 3. Adjusting shaft seat; 4. Rotating side cover; 5. Air control frame; 6. Suction frame; 7. Air distribution grid; 8. Collection rack; 9. Suction fan; 10. Exhaust mesh trough; 11. Air control pump; 12. Air control pipeline; 13. Annular airbag; 14. First shrinking inner frame; 15. Second shrinking inner frame; 16. Adhesive block; 17. Observation mirror; 18. Weld joint; 19. Cleaning frame; 20. Cleaning strip. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Please see Figure 1-5 One embodiment provided by this utility model:
[0026] A radiator manufacturing welding device includes a processing frame 1, with adjusting seats 2 fixedly connected to both sides of the processing frame 1. An adjusting shaft seat 3 is located at the center of the interior of each adjusting seat 2. A rotating side cover 4 is movably connected to the side of the adjusting seat 2 via the adjusting shaft seat 3. An air control component is located at the top of the processing frame 1, and an air suction component is located at the bottom of the processing frame 1. An air control frame 5 is fixedly connected to the top of the processing frame 1. Air control pumps 11 are evenly arranged inside the air control frame 5, and an air control pipe 12 is fixedly connected to the bottom of the air control frame 5. Annular airbags 13 are respectively arranged at the front and rear of the interior of the processing frame 1, and the annular airbags 13 are connected to the air control pipe 12. The inner walls of the two sets of annular airbags 13 are respectively provided with… The first shrinkable inner frame 14 and the second shrinkable inner frame 15 are provided with fitting blocks 16 on the four sides of the inner wall of the first shrinkable inner frame 14 and the second shrinkable inner frame 15. The side of the rotating side cover 4 is provided with an observation mirror 17. The center of one side of the observation mirror 17 is fixedly connected with a welding port 18. The upper and lower ends of the rotating side cover 4 are provided with cleaning racks 19. The inside of the cleaning rack 19 is provided with cleaning strips 20. The interior of the processing frame 1 is open from top to bottom. The welding equipment is inserted from the welding port 18 on the side of the observation mirror 17. Then, the rotation adjustment operation is performed in conjunction with the adjusting shaft seat 3 and the rotating side cover 4. The observation operation of the radiator welding position is performed at the observation mirror 17. The radiator welding operation is completed by the fixed-point positioning and fitting.
[0027] The suction assembly includes a suction frame 6, which is fixedly connected to the bottom of the processing frame 1. The surface of the suction frame 6 is provided with a uniform air grid 7. A collection frame 8 is movably connected inside the suction frame 6. A suction fan 9 is provided at one end of the inner wall of the collection frame 8, and an exhaust screen trough 10 is provided at one end of the suction fan 9. When the suction fan 9 inside the collection frame 8 is started, it performs a continuous suction operation inside the suction frame 6. Then, in conjunction with the uniform air grid 7, it performs the suction operation of waste chips and exhaust gas during welding in the vertically penetrating structure inside the processing frame 1.
[0028] Working Principle: During use, the user first places the radiators and connecting pipes to be welded into the processing frame 1, aligning them correctly. Then, the air control frame 5 at the top of the processing frame 1 is activated, causing the internal air pump 11 to inflate the annular airbags 13 inside and outside the processing frame 1 through the air control pipe 12 at the bottom. This retracts the first shrinkable inner frame 14, and together with the corner fitting blocks 16, secures the sides of the two radiators to be welded, fixing them in place inside the processing frame 1. Simultaneously, the welding equipment can be inserted through the welding port 18 on the side of the observation mirror 17, and then rotated using the adjusting shaft seat 3 and rotating side cover 4 to adjust the position of the radiator at the observation mirror 17. The observation operation and fixed-point positioning are used to complete the welding operation of the radiator. In daily use, the staff can start the suction fan 9 inside the collection rack 8 to continuously suction the air inside the suction rack 6. Then, in conjunction with the uniform air grid 7, the waste chips and exhaust gas are removed from the welding inside the vertically connected structure of the processing frame 1. The collection rack 8 can also carry the suction fan 9 and the exhaust screen 10 to be quickly pulled out from the bottom of the suction rack 6, thereby achieving a quick cleaning operation. At the same time, when rotating the side cover 4 for daily adjustment, the cleaning rack 19 and cleaning strip 20 at the upper and lower ends of the rotating side cover 4 can be used to clean the observation mirror 17 on the side. The above is the complete working principle of this utility model.
[0029] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A welding apparatus for producing radiators, comprising a processing frame (1), characterized in that: The processing frame (1) is fixedly connected to two sides of an adjustment seat (2), and an adjustment shaft seat (3) is provided in the center of the interior of the adjustment seat (2). A rotating side cover (4) is movably connected to the side of the adjustment seat (2) through the adjustment shaft seat (3). An air control component is provided at the top of the processing frame (1), and an air suction component is provided at the bottom of the processing frame (1). The gas control assembly includes a gas control frame (5), and the top of the processing frame (1) is fixedly connected to the gas control frame (5). The suction assembly includes a suction frame (6), and the bottom end of the processing frame (1) is fixedly connected to the suction frame (6).
2. The radiator production welding device according to claim 1, characterized in that: The surface of the suction frame (6) is provided with a uniform air grid (7), and the inside of the suction frame (6) is movably connected with a collection frame (8). One end of the inner wall of the collection frame (8) is provided with a suction fan (9), and one end of the suction fan (9) is provided with an exhaust net groove (10).
3. The radiator production welding device according to claim 1, characterized in that: The air control frame (5) is uniformly equipped with an air control pump (11) inside. The bottom end of the air control frame (5) is fixedly connected to an air control pipe (12). The processing frame (1) is equipped with annular airbags (13) at the front and back respectively. The annular airbags (13) are connected to the air control pipes (12).
4. The radiator production welding device according to claim 3, characterized in that: The inner walls of the two sets of annular airbags (13) are respectively provided with a first contraction inner frame (14) and a second contraction inner frame (15), and the inner walls of the first contraction inner frame (14) and the second contraction inner frame (15) are provided with fitting blocks (16) on the four sides.
5. The radiator production welding device according to claim 1, characterized in that: The rotating side cover (4) is provided with an observation mirror (17) on its side, and a welding joint (18) is fixedly connected to the center of one side of the observation mirror (17).
6. The radiator production welding device according to claim 1, characterized in that: The rotating side cover (4) is provided with cleaning racks (19) at both the upper and lower ends, and cleaning strips (20) are provided inside the cleaning racks (19).
7. The radiator production welding device according to claim 1, characterized in that: The internal structure of the processing frame (1) is open from top to bottom.