An ultra-low energy consumption door and window component assembly processing device

Abstract

The utility model relates to door and window component processing technical field discloses a kind of ultra-low energy consumption door and window component combination processing device, workstation, the front end left side outer wall of the workstation is equipped with first motor, the driving end of the first motor is fixedly connected with gear, the outer wall of the gear is engaged with gear ring, the inner wall of the gear ring is fixedly connected with rotating column, the outer wall of the rotating column is fixedly connected with multiple fixed plates, the outer wall of the left and right ends of the fixed plate is slidably connected with sliding block, the inner wall of the sliding block is provided with adjusting assembly.In the utility model, four groups of fixed plates are set to realize multi-station parallel operation of feeding, cutting, polishing and discharging through cyclic rotation, and cooperate with gear ring transmission and electric push rod clamping structure to greatly improve the processing efficiency of door and window components;Rotating column drives fixed plate to accurately switch processing position, so that component automatically circulates in different stations, realizing automatic continuous production.

Description

Technical Field

[0001] This utility model relates to the field of door and window component processing technology, and in particular to an ultra-low energy consumption door and window component assembly processing device. Background Technology

[0002] With increasing global emphasis on energy conservation and environmental protection, energy saving and consumption reduction in the building sector have become crucial. Heat transfer through doors and windows accounts for a significant proportion of building energy consumption. Ultra-low energy consumption doors and windows, as a high-performance energy-saving product, have emerged to address this need. They aim to minimize indoor-outdoor heat exchange, reduce building heating and cooling energy consumption, and meet increasingly stringent building energy efficiency standards.

[0003] In the past, the processing of door and window components has been fraught with inconveniences and limitations. For example, it is often impossible to simultaneously complete the two important processes of cutting and grinding on the same device, making the processing flow cumbersome and requiring the transfer of components between different machines, which is both time-consuming and can easily affect processing accuracy. Moreover, the structure of traditional processing equipment is relatively fixed and difficult to adapt to the needs of different component lengths. When faced with door and window components of varying lengths, either they cannot be effectively fixed for processing, or a lot of time and effort is required to adjust and adapt them, which seriously affects the overall processing efficiency and flexibility of use. Utility Model Content

[0004] The purpose of this utility model is to address the shortcomings of existing technologies by proposing an ultra-low energy consumption door and window component assembly processing device. This device solves the problems of existing door and window component processing, such as the inability to simultaneously cut and grind door and window components on the same device and the difficulty in adapting the structure to different component length requirements.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] A low-energy-consumption door and window component assembly processing device includes a workbench. A first motor is installed on the outer wall of the left front end of the workbench. A gear is fixedly connected to the drive end of the first motor. A gear ring is meshed with the outer wall of the gear. A rotating column is fixedly connected to the inner wall of the gear ring. Multiple fixed plates are fixedly connected to the outer wall of the rotating column. Sliding blocks are slidably connected to the outer walls of both ends of the fixed plates. An adjustment component is provided on the inner wall of the sliding block. A U-shaped block is fixedly connected to the opposite side of the sliding block. A first electric push rod is installed on the opposite side of the U-shaped block. A clamping plate is fixedly connected to the drive end of the first electric push rod. A moving component is provided at the top left rear end of the workbench. A grinding component is provided at the bottom end of the rear outer wall of the workbench.

[0007] Furthermore, the grinding assembly includes a second electric push rod fixedly connected to the outer walls of the left and right sides of the bottom rear end of the worktable. The drive end of each of the second electric push rods is fixedly connected to a protective shell. A fourth motor is installed on the inner wall of each of the protective shells. The drive end of each of the fourth motors is fixedly connected to a grinding disc.

[0008] Furthermore, the moving component includes a second motor fixedly connected to the inner wall of the top left rear end of the worktable, the drive end of the second motor being fixedly connected to a threaded rod, and the front end of the threaded rod being rotatably connected to the inner wall of the right side of the worktable.

[0009] Furthermore, the moving component also includes a fixed rod fixedly connected to the inner wall of the top right end of the rear end of the worktable. The outer walls of the fixed rod and the threaded rod are both provided with sliders. A linear motor is installed on the opposite side of the slider. A moving plate is fixedly connected to the drive end of the linear motor. A third motor is installed on the opposite side of the moving plate. A cutting blade is fixedly connected to the drive end of the third motor.

[0010] Furthermore, the inner wall of the slider on the left is threadedly connected to the outer wall of the threaded rod, and the inner wall of the slider on the right is slidably connected to the outer wall of the fixed rod.

[0011] Furthermore, the adjustment assembly includes a positioning rod slidably connected to the inner wall of the sliding block, a sliding plate is fixedly connected to the outer wall of the positioning rod, and a spring is provided on the inner wall of the sliding block.

[0012] Furthermore, the opposite ends of the springs are all connected to the inner wall of the sliding block, the opposite ends of the springs are all connected to the opposite side of the sliding plate, and the outer wall of the sliding plate is slidably connected to the inner wall of the sliding block.

[0013] Furthermore, the inner wall of the fixing plate is provided with several locking holes, the size of which is adapted to the positioning rod.

[0014] This utility model has the following beneficial effects:

[0015] 1. In this utility model, the four sets of fixed plates rotate in a cycle to realize multi-station parallel operation of feeding, cutting, grinding and unloading. Combined with gear ring transmission and electric push rod clamping structure, the processing efficiency of door and window components is greatly improved. The rotating column drives the fixed plates to accurately switch the processing position, so that the components automatically flow to different stations and realize automated continuous production.

[0016] 2. In this utility model, by pulling the positioning rod, the sliding block can be automatically inserted into or disengaged from the locking hole by means of the spring force, so as to realize the quick locking and unlocking of the sliding block, which is convenient and efficient. When adjusting by pulling the positioning rod, the position of the sliding block can be flexibly changed according to the length of the component, so that the structure can adapt to the length requirements of different components and improve the flexibility of use. Attached Figure Description

[0017] Figure 1 This is a perspective view of an ultra-low energy consumption door and window component assembly and processing device proposed in this utility model;

[0018] Figure 2 This is a schematic diagram of the moving block structure of an ultra-low energy consumption door and window component assembly processing device proposed in this utility model;

[0019] Figure 3 This is a schematic diagram of the fixing plate structure of an ultra-low energy consumption door and window component assembly processing device proposed in this utility model;

[0020] Figure 4 This is a schematic diagram of the slider structure of an ultra-low energy consumption door and window component assembly processing device proposed in this utility model;

[0021] Figure 5 This is a schematic diagram of the positioning rod structure of an ultra-low energy consumption door and window component assembly processing device proposed in this utility model.

[0022] Legend:

[0023] 1. Workbench; 2. First motor; 3. Gear; 4. Gear ring; 5. Rotating column; 6. Fixed plate; 7. Sliding block; 8. U-shaped block; 9. First electric push rod; 10. Clamping plate; 11. Second motor; 12. Threaded rod; 13. Slider; 14. Fixed rod; 15. Linear motor; 16. Moving plate; 17. Third motor; 18. Cutting blade; 19. Second electric push rod; 20. Protective shell; 21. Fourth motor; 22. Grinding disc; 23. Positioning rod; 24. Sliding plate; 25. Spring. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Reference Figures 1-3An embodiment of this utility model provides an ultra-low energy consumption door and window component assembly processing device, including a workbench 1. A first motor 2 is installed on the outer wall of the left front end of the workbench 1. A gear 3 is fixedly connected to the drive end of the first motor 2. A gear ring 4 is meshed with the outer wall of the gear 3. A rotating column 5 is fixedly connected to the inner wall of the gear ring 4. A plurality of fixed plates 6 are fixedly connected to the outer wall of the rotating column 5. Sliding blocks 7 are slidably connected to the outer walls of both ends of the fixed plates 6. An adjustment component is provided on the inner wall of the sliding blocks 7. A U-shaped block 8 is fixedly connected to the opposite side of the sliding blocks 7. A first electric push rod 9 is installed on the opposite side of the U-shaped blocks 8. A clamping plate 10 is fixedly connected to the drive end of the first electric push rod 9. A moving component is provided at the top left rear end of the workbench 1. A grinding component is provided at the bottom end of the rear outer wall of the workbench 1.

[0026] Specifically, the first motor 2 provides rotational power to the gear 3, starting the entire rotating mechanism through power transmission. When the gear 3 rotates, it drives the gear ring 4 to rotate synchronously through meshing transmission, realizing the transmission of power from the motor to the rotating column 5. When the gear ring 4 rotates, it drives the rotating column 5 to rotate synchronously, providing a rotation axis for the fixed plate 6. The rotating column 5 drives the fixed plate 6 to rotate, realizing cyclical work, so that the components on the fixed plate 6 move to different processing positions with the rotating column, such as the cutting position at the top of the worktable 1 and the grinding position at the bottom. The fixed plate 6 is set into four groups. The first group is fed to the cutting position, and the second group of fixed plates 6 can be used for feeding and cutting. After cutting, the component is sent to the grinding position. The second set of fixing plates 6 sends the component back to the cutting position. The third set of fixing plates 6 and the fourth set of fixing plates 6 perform the same steps in sequence, thus creating a cycle. The sliding block 7 can slide left and right on the fixing plate 6. The spacing can be adjusted by adjusting the components to accommodate door and window components of different sizes. The U-shaped block 8 is used to support the door and window components. Its position changes with the adjustment of the sliding block 7 to ensure that the components are placed stably. When the first electric push rod 9 is activated, the clamping plate 10 moves inward to the U-shaped block 8 to clamp and fix the component, preventing the component from shaking during processing. This achieves automatic clamping and rotation positioning of the component, ensuring stable and efficient processing.

[0027] Reference Figure 1 , Figure 2 and Figure 4The moving assembly includes a second motor 11 fixedly connected to the inner wall of the top left rear end of the worktable 1. A threaded rod 12 is fixedly connected to the drive end of the second motor 11, and the front end of the threaded rod 12 is rotatably connected to the inner wall of the right side of the worktable 1. The moving assembly also includes a fixed rod 14 fixedly connected to the inner wall of the top right rear end of the worktable 1. Slider 13 is provided on the outer walls of both the fixed rod 14 and the threaded rod 12. A linear motor 15 is mounted on the opposite side of the slider 13. A moving plate 16 is fixedly connected to the drive end of the linear motor 15. The opposite side of the moving plate 16... A third motor 17 is installed on one side, and a cutting blade 18 is fixedly connected to the drive end of the third motor 17. The inner wall of the left slider 13 is threadedly connected to the outer wall of the threaded rod 12, and the inner wall of the right slider is slidably connected to the outer wall of the fixed rod 14. The grinding assembly includes a second electric push rod 19 fixedly connected to the outer walls of the left and right sides at the bottom rear end of the worktable 1. A protective shell 20 is fixedly connected to the drive end of the second electric push rod 19. A fourth motor 21 is installed on the inner wall of the protective shell 20. A grinding disc 22 is fixedly connected to the drive end of the fourth motor 21.

[0028] Specifically, the second motor 11 drives the threaded rod 12 to rotate, providing power for the lateral movement of the slider 13. When the threaded rod 12 rotates, it drives the left slider 13 to move axially along the threaded rod through the threaded transmission, thereby adjusting the front and rear position of the cutting blade 18. The fixed rod 14 restricts the rotational freedom of the right slider 13, allowing it to slide only axially. This, combined with the synchronous movement of the left slider 13, ensures the smooth operation of the cutting blade 18. The linear motor 15 provides power for the left and right movement of the two cutting blades 18, adjusting their positions according to the length of the components to achieve precise cutting control. The moving plate 16 provides mounting support for the third motor 17 and transmits the drive power of the linear motor 15. The third motor 17 drives the cutting blade 18 to rotate at high speed, realizing the cutting and processing of door and window components. After the cutting is completed, the first motor 2 drives the gear 3 to rotate the gear ring 4, and the rotating column 5 rotates at the same time, rotating the cut component to the grinding position. Then, the second electric push rod 19 is started. When the second electric push rod 19 extends and retracts, it drives the protective shell 20 and internal components to move left and right, adjusting the position of the grinding disc 22. The protective shell 20 provides protection for the fourth motor 21, preventing cutting debris and dust from entering and extending the service life of the motor. The fourth motor 21 drives the grinding disc 22 to rotate at high speed, grinding and polishing the cut parts of the component to improve the surface quality.

[0029] Reference Figure 2 , Figure 3 and Figure 5The adjustment assembly includes a positioning rod 23 slidably connected to the inner wall of the sliding block 7. A sliding plate 24 is fixedly connected to the outer wall of the positioning rod 23. A spring 25 is provided on the inner wall of the sliding block 7. The opposite ends of the springs 25 are connected to the inner wall of the sliding block 7, and the opposite ends of the springs 25 are connected to the opposite side of the sliding plate 24. The outer wall of the sliding plate 24 is slidably connected to the inner wall of the sliding block 7. A number of locking holes are provided on the inner wall of the fixing plate 6. The size of the locking holes is adapted to the positioning rod 23.

[0030] Specifically, the positioning rod 23 can move axially within the sliding block 7. By inserting into or disengaging from the locking hole of the fixing plate 6, the sliding block 7 is positioned and unlocked. The sliding plate 24 moves synchronously with the positioning rod 23, providing a support point for the spring 25 and transmitting the elastic force of the spring 25. The spring 25 is fixed inside the sliding block 7, providing the spring force source for the positioning rod 23 to reset. The spring 25 pushes the sliding plate 24 through its elastic force, thereby driving the positioning rod 23 to insert into the locking hole of the fixing plate 6. Moreover, this elastic force is greater than the frictional resistance of the positioning rod 23. After the positioning rod 23 is pressed out of the locking hole of the fixing plate 6 by external force, it can promptly push the sliding plate 24 connected to it, thereby driving the positioning rod 23 to return to its initial position, realizing the reset function and locking the sliding block 7. The positioning rod 23 is automatically inserted into and disengaged from the locking hole by the elastic force of the spring 25, realizing the rapid locking and unlocking of the sliding block 7. The position of the sliding block 7 can be quickly adjusted according to the different lengths of the components.

[0031] Working principle: During feeding, the first motor 2 drives the gear 3 to mesh with the gear ring 4 to rotate, which drives the rotating column 5 and one of the four sets of fixed plates 6 to rotate to the opening at the rear side of the workbench 1. The operator presses the positioning rod 23 to overcome the elastic force of the spring 25, so that the positioning rod 23 disengages from the locking hole of the fixed plate 6. The sliding block 7 slides left and right on the fixed plate 6 to adjust the distance. After releasing the positioning rod 23, the spring 25 pushes the positioning rod 23 into the locking hole through the sliding plate 24 to lock it. Adapting to the length of the component, the component is placed into the U-shaped block 8. The first electric push rod 9 is activated to move the clamping plate 10 to the inside of the U-shaped block 8 to clamp and fix the component.

[0032] During cutting, the first motor 2 drives the rotating column 5 to rotate 30°, rotating the fixing plate 6 holding the component to the cutting position at the top of the worktable 1. At this time, another set of fixing plates 6 rotates to the loading position for loading. The second motor 11 drives the threaded rod 12 to rotate, the left slider 13 moves along the axial direction of the threaded rod 12, and the right slider 13 slides synchronously on the fixing rod 14. The linear motor 15 drives the moving plate 16 to drive the third motor 17 and the cutting blade 18 to adjust their left and right positions according to the length of the component. The third motor 17 drives the cutting blade 18 to rotate at high speed to complete the cutting.

[0033] During grinding, the first motor 2 drives the rotating column 5 to rotate another 30°, turning the cut component to the grinding position at the bottom of the worktable 1. At this time, the fixing plate 6 of the cutting position rotates to the loading position, and the fixing plate 6 of the loading position rotates to the cutting position. The second electric push rod 19 is started to drive the protective shell 20 and the internal fourth motor 21 and grinding disc 22 to adjust their positions. The fourth motor 21 drives the grinding disc 22 to rotate at high speed to grind the cut surface. The protective shell 20 protects the fourth motor 21 from debris intrusion. After grinding is completed, the rotating column 5 rotates another 30° to turn the component back to the loading position for unloading. At the same time, the fixing plate 6 of the grinding position rotates to the loading position, forming a cycle of four sets of fixing plates 6 in the loading, cutting, grinding and unloading positions.

[0034] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A low-energy-consumption door and window component assembly and processing device, characterized in that, The workbench (1) includes a first motor (2) installed on the left outer wall of the front end of the workbench (1). A gear (3) is fixedly connected to the drive end of the first motor (2). A gear ring (4) is meshed with the outer wall of the gear (3). A rotating column (5) is fixedly connected to the inner wall of the gear ring (4). A plurality of fixed plates (6) are fixedly connected to the outer wall of the rotating column (5). Sliding blocks (7) are slidably connected to the outer walls of the left and right ends of the fixed plates (6). An adjustment component is provided on the inner wall of the sliding block (7). A U-shaped block (8) is fixedly connected to the opposite side of the sliding block (7). A first electric push rod (9) is installed on the opposite side of the U-shaped block (8). A clamping plate (10) is fixedly connected to the drive end of the first electric push rod (9). A moving component is provided at the top left end of the rear end of the workbench (1). A grinding component is provided at the bottom end of the rear outer wall of the workbench (1).

2. The ultra-low energy consumption door and window component assembly and processing device according to claim 1, characterized in that: The grinding assembly includes a second electric push rod (19) fixedly connected to the outer walls of the left and right sides of the bottom rear end of the worktable (1). The driving end of the second electric push rod (19) is fixedly connected to a protective shell (20). The inner wall of the protective shell (20) is equipped with a fourth motor (21). The driving end of the fourth motor (21) is fixedly connected to a grinding disc (22).

3. The ultra-low energy consumption door and window component assembly and processing device according to claim 1, characterized in that: The moving component includes a second motor (11) fixedly connected to the inner wall of the top left end of the rear end of the worktable (1). The drive end of the second motor (11) is fixedly connected to a threaded rod (12), and the front end of the threaded rod (12) is rotatably connected to the inner wall of the right side of the worktable (1).

4. The ultra-low energy consumption door and window component assembly and processing device according to claim 1, characterized in that: The moving assembly also includes a fixed rod (14) fixedly connected to the inner wall of the right top end of the rear end of the worktable (1). The outer walls of the fixed rod (14) and the threaded rod (12) are both provided with sliders (13). A linear motor (15) is installed on the opposite side of the slider (13). A moving plate (16) is fixedly connected to the driving end of the linear motor (15). A third motor (17) is installed on the opposite side of the moving plate (16). A cutting blade (18) is fixedly connected to the driving end of the third motor (17).

5. The ultra-low energy consumption door and window component assembly and processing device according to claim 4, characterized in that: The inner wall of the slider (13) on the left is threadedly connected to the outer wall of the threaded rod (12), and the inner wall of the slider (13) on the right is slidably connected to the outer wall of the fixed rod (14).

6. The ultra-low energy consumption door and window component assembly and processing device according to claim 1, characterized in that: The adjustment assembly includes a positioning rod (23) slidably connected to the inner wall of the sliding block (7), and a sliding plate (24) is fixedly connected to the outer wall of the positioning rod (23). A spring (25) is provided on the inner wall of the sliding block (7).

7. The ultra-low energy consumption door and window component assembly and processing device according to claim 6, characterized in that: The opposite ends of the springs (25) are connected to the inner wall of the sliding block (7), and the opposite ends of the springs (25) are connected to the opposite side of the sliding plate (24). The outer wall of the sliding plate (24) is slidably connected to the inner wall of the sliding block (7).

8. The ultra-low energy consumption door and window component assembly and processing device according to claim 1, characterized in that: The inner wall of the fixing plate (6) is provided with several locking holes, the size of which is adapted to the positioning rod (23).

Images