A kelp thickness detection and cutting integrated device
By integrating a detection mechanism and a cutting mechanism into the kelp cutting device, substandard kelp can be automatically detected and cut, solving the problem of the inability to detect kelp thickness in a timely manner in the existing technology, and improving the efficiency and effectiveness of kelp cutting.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- KUNSHAN SHASOON PRECISION MASCH CO LTD
- Filing Date
- 2025-04-25
- Publication Date
- 2026-05-29
AI Technical Summary
Existing kelp cutting devices cannot detect kelp thickness in a timely manner, resulting in substandard kelp not being cut in time, which affects cutting efficiency.
A device integrating kelp thickness detection and cutting was designed. By setting up a detection mechanism and a cutting mechanism on the conveyor belt, the kelp thickness is detected by the contact part, and unqualified kelp is automatically cut with the cooperation of the detection unit.
It enables automatic detection and timely cutting of kelp thickness, improving the efficiency and effectiveness of kelp cutting.
Smart Images

Figure CN224295918U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of kelp production and processing technology, specifically to an integrated device for kelp thickness detection and cutting. Background Technology
[0002] Kelp is a perennial, large edible algae. Its sporophyte is large, brown, flat, and ribbon-like, consisting of blades, a stalk, and a holdfast. The holdfast is root-like. The blade is composed of epidermis, cortex, and medulla tissues. The lower part of the blade has sporangia with mucus cavities that can secrete slippery substances. The holdfast has tree-like branches used to attach to rocks on the seabed. It grows in seas with low water temperatures.
[0003] Chinese patent CN218534654U discloses a cutting device for kelp processing, including a worktable, a support leg fixed to the bottom of the worktable, a top plate above the worktable, a support rod fixed between the top plate and the worktable, an electric push rod installed on the top plate, a cutter fixed to the bottom of the electric push rod, a material discharge port on the worktable, a conveying groove and a cutter groove on the top of the worktable, a conveyor belt assembly installed in the conveying groove, two sets of symmetrical side plates fixed to the top of the worktable, a rotating rod rotatably connected between the front and rear sets of side plates via bearings, a rotating roller fixed to the rotating rod, and multiple sets of telescopic rods arranged in an array fixed to the rotating roller.
[0004] The aforementioned patent utilizes an electric push rod in conjunction with a conveyor belt assembly to facilitate kelp cutting, eliminating the need for manual operation and saving time and effort. However, existing kelp cutting devices, in practical use, are not convenient for detecting the thickness of the kelp. If the kelp thickness is substandard, it cannot be cut off in a timely manner, which presents certain shortcomings. Utility Model Content
[0005] The purpose of this invention is to provide an integrated device for detecting and cutting kelp thickness, so as to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: an integrated device for seaweed thickness detection and cutting, comprising a work frame, a conveyor belt on the work frame, a first support and a second support on the work frame, a cutting mechanism mounted on the first support, and a detection mechanism mounted on the second support; the detection mechanism includes a sliding frame slidably connected to the second support, a contact portion on the bottom of the sliding frame; and a detection unit mounted on the sliding frame.
[0007] Furthermore, the detection unit includes a transmitter unit, and a receiver plate is fixedly connected to the sliding frame, and a receiver unit is mounted on the receiver plate.
[0008] Furthermore, a positioning frame is fixedly connected to the second bracket, the sliding frame is slidably connected to the positioning frame, and the positioning frame is provided with a drive unit for driving and adjusting the state of the sliding frame.
[0009] Furthermore, the contact portion includes a contact roller rotatably connected to the bottom of the sliding frame.
[0010] Furthermore, a telescopic unit is provided between the sliding frame and the positioning frame.
[0011] Furthermore, the cutting mechanism includes a fixed frame fixedly connected to the first bracket, a cutting blade slidably connected to the fixed frame, and a power component for driving the cutting blade to slide on the fixed frame.
[0012] Furthermore, a connecting plate is installed on the cutting blade, the connecting plate is slidably connected to the positioning frame, a servo motor is installed on the positioning frame, a rotating plate is installed on the output end of the servo motor, and an eccentric shaft is provided on the rotating plate. A linkage rod is provided between the eccentric shaft and the connecting plate.
[0013] Furthermore, multiple sets of limiting members are fixedly connected to the fixing frame, and the connecting plate is slidably connected to the limiting members.
[0014] Furthermore, multiple sets of buffer springs are provided between the connecting plate and the first.
[0015] Furthermore, the telescopic unit includes a rod fixedly connected to the sliding frame, and a cylinder fixedly connected to the positioning frame, with the rod and cylinder slidably connected.
[0016] Compared with the prior art, the beneficial effects of this utility model are as follows: In the process of using this integrated kelp thickness detection and cutting device, the sliding frame is first adjusted to a predetermined state so that the contact part is in a predetermined working position. At this time, the power mechanism is activated, which drives the conveyor belt to move. The kelp will first pass under the detection mechanism. During this process, the kelp will come into contact with the contact part. If the kelp is thick, it will drive the contact part to move upward. At this time, the detection unit will detect the upward movement of the contact part. If the upward movement of the contact part is greater than a predetermined value, the cutting mechanism will immediately move downward to cut the kelp that does not meet the requirements. Therefore, it can greatly improve the cutting efficiency of kelp and achieve better results. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.
[0018] Figure 1 A schematic diagram of the overall structure provided for an embodiment of this utility model;
[0019] Figure 2 This is a schematic diagram of the overall structure from another perspective, provided for an embodiment of the present utility model.
[0020] Figure 3 This is a partial structural diagram of the cutting mechanism provided in an embodiment of the present utility model;
[0021] Figure 4 A schematic diagram of the power component structure provided in an embodiment of this utility model;
[0022] Figure 5 This is a partial structural diagram of the detection mechanism provided in an embodiment of the present utility model.
[0023] Explanation of reference numerals in the attached drawings: 1. Conveyor belt; 2. First support; 3. Second support; 4. Cutting blade; 5. Power assembly; 51. Servo motor; 52. Connecting plate; 53. Linkage rod; 54. Eccentric shaft; 55. Rotating plate; 6. Positioning frame; 7. Sliding frame; 8. Contact roller; 9. Receiving plate; 10. Detection unit; 11. Drive unit; 12. Buffer spring; 13. Limiting component. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Please see Figures 1-5 This utility model provides a technical solution: an integrated device for seaweed thickness detection and cutting, including a work frame, a conveyor belt 1 on the work frame, a first support 2 and a second support 3 on the work frame, a cutting mechanism installed on the first support 2, and a detection mechanism installed on the second support 3; the detection mechanism includes a sliding frame 7 slidably connected to the second support 3, a contact part provided on the bottom of the sliding frame 7; and a detection unit 10 provided on the sliding frame 7.
[0026] Specifically, the integrated kelp thickness detection and cutting device includes a work frame with a conveyor belt 1 mounted on it. The work frame also includes a power mechanism to drive the conveyor belt 1 to rotate, meeting the device's operational requirements. The work frame has a first support 2 and a second support 3. A cutting mechanism is mounted on the first support 2, and a detection mechanism is mounted on the second support 3. Specifically, the detection mechanism includes a sliding frame 7 slidably connected to the second support 3. The bottom of the sliding frame 7 has a contact portion, and a detection unit 10 is mounted on the sliding frame 7. The detection mechanism and the cutting mechanism are connected via signals and electrical connections. During use, the sliding frame 7 is first adjusted to a predetermined state so that the contact part is in a predetermined working position. At this time, the power mechanism is started, which drives the conveyor belt 1 to move. The kelp will first pass under the detection mechanism. During this process, the kelp will come into contact with the contact part. If the thickness of the kelp is high, it will drive the contact part to move upward. At this time, the detection unit 10 will detect the magnitude of the upward movement of the contact part. If the magnitude of the upward movement of the contact part is greater than a predetermined value, the cutting mechanism will immediately move downward to cut the kelp that does not meet the requirements. Therefore, it can greatly improve the cutting efficiency of kelp and achieve better results.
[0027] In the embodiments provided by this utility model, the detection unit 10 includes a transmitter unit, and a receiver plate 9 is fixedly connected to the sliding frame 7, and a receiver unit is installed on the receiver plate 9. Through the cooperation of the transmitter unit and the receiver unit, it is possible to determine whether the thickness of the kelp meets the working requirements, resulting in better performance.
[0028] In the embodiments provided by this utility model, a positioning frame 6 is fixedly connected to the second bracket 3, a sliding frame 7 is slidably connected to the positioning frame 6, and a driving part 11 for driving and adjusting the state of the sliding frame 7 is provided on the positioning frame 6, which can adjust the sliding frame 7 to a predetermined position according to work needs, wherein the driving part 11 can be a cylinder.
[0029] In the embodiments provided by this utility model, the contact part includes a contact roller 8 rotatably connected to the bottom of the sliding frame 7. When the contact roller 8 contacts the kelp, if the kelp is thick, the contact roller 8 will move upward, thereby driving the sliding frame 7 to move upward. Through the cooperation of the transmitter unit and the receiver unit, it can be determined whether the thickness of the kelp meets the working requirements, and the effect of use is better.
[0030] In the embodiments provided by this utility model, a telescopic unit is provided between the sliding frame 7 and the positioning frame 6. The telescopic unit includes a rod fixedly connected to the sliding frame 7 and a cylinder fixedly connected to the positioning frame 6. The rod and the cylinder are slidably connected. That is, when the kelp is thick, the contact roller 8 will move upward, and the rod will slide inside the cylinder, which facilitates the detection of the kelp thickness.
[0031] In the embodiments provided by this utility model, the cutting mechanism includes a fixed frame fixedly connected to a first support 2, a cutting blade 4 slidably connected to the fixed frame, and a power component 5 for driving the cutting blade 4 to slide on the fixed frame. A connecting plate 52 is mounted on the cutting blade 4, and the connecting plate 52 is slidably connected to a positioning frame 6. A servo motor 51 is mounted on the positioning frame 6, and a rotating plate 55 is mounted on the output end of the servo motor 51. An eccentric shaft 54 is mounted on the rotating plate 55, and a linkage rod 53 is provided between the eccentric shaft 54 and the connecting plate 52. During operation, the rotating shaft of the servo motor 51 rotates, which drives the eccentric shaft 54 to rotate through the rotating plate 55. This, in turn, drives the connecting plate 52 to slide through the linkage rod 53, so that the cutting blade 4 slides back and forth on the fixed frame to meet the working requirements.
[0032] In the embodiments provided by this utility model, multiple sets of limiting members 13 are fixedly connected to the fixing frame, and the connecting plate 52 is slidably connected to the limiting members 13, which can further improve the stability of the cutting blade 4 when it slides, and the effect is better.
[0033] In the embodiments provided by this utility model, multiple sets of buffer springs 12 are provided between the connecting plate 52 and the first, which play a buffering role.
[0034] It should be noted that all electrical equipment involved in this application can be powered by batteries or external power sources.
[0035] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A kelp thickness detection and cutting integrated device, comprising a work frame, on which a conveyor belt (1) is provided, characterized in that: The work frame is provided with a first support (2) and a second support (3). A cutting mechanism is installed on the first support (2), and a detection mechanism is installed on the second support (3). The detection mechanism includes a sliding frame (7) slidably connected to the second bracket (3), and a contact part is provided on the bottom of the sliding frame (7); The sliding frame (7) is equipped with a detection unit (10).
2. The kelp thickness detection and cutting integrated device according to claim 1, characterized in that: The detection unit (10) includes a transmitter unit, and a receiver plate (9) is fixedly connected to the sliding frame (7), and a receiver unit is installed on the receiver plate (9).
3. The kelp thickness detection and cutting integrated device according to claim 1, characterized in that: The second bracket (3) is fixedly connected to a positioning frame (6), the sliding frame (7) is slidably connected to the positioning frame (6), and the positioning frame (6) is provided with a drive unit (11) for driving and adjusting the state of the sliding frame (7).
4. The kelp thickness detection and cutting integrated device according to claim 3, characterized in that: The contact part includes a contact roller (8) rotatably connected to the bottom of the sliding frame (7).
5. The kelp thickness detection and cutting integrated device according to claim 3, characterized in that: A telescopic unit is provided between the sliding frame (7) and the positioning frame (6).
6. The kelp thickness detection and cutting integrated device according to claim 1, characterized in that: The cutting mechanism includes a fixed frame fixedly connected to the first bracket (2), a cutting blade (4) slidably connected to the fixed frame, and a power component (5) for driving the cutting blade (4) to slide on the fixed frame.
7. The kelp thickness detection and cutting integrated device according to claim 6, characterized in that: A connecting plate (52) is installed on the cutting blade (4). The connecting plate (52) is slidably connected to the positioning frame (6). A servo motor (51) is installed on the positioning frame (6). A rotating plate (55) is installed on the output end of the servo motor (51). An eccentric shaft (54) is provided on the rotating plate (55). A linkage rod (53) is provided between the eccentric shaft (54) and the connecting plate (52).
8. The kelp thickness detection and cutting integrated device according to claim 7, characterized in that: Multiple sets of limiting members (13) are fixedly connected to the fixed frame, and the connecting plate (52) is slidably connected to the limiting members (13).
9. The kelp thickness detection and cutting integrated device according to claim 7, characterized in that: Multiple sets of buffer springs (12) are provided between the connecting plate (52) and the first.
10. The kelp thickness detection and cutting integrated device according to claim 5, characterized in that: The telescopic unit includes a rod fixedly connected to the sliding frame (7), and a cylinder fixedly connected to the positioning frame (6), with the rod and cylinder slidably connected.