A one-time forming slotter for telescopic rail

Abstract

This utility model belongs to the technical field of grooving equipment, specifically disclosing a telescopic track one-time forming grooving machine, including a base, a track fixedly connected to the base, a rack fixedly connected to the track, a gear meshing with the rack, a drive shaft fixedly connected to the gear, a mounting plate movably passing through the drive shaft, a second track fixedly connected to the mounting plate, a cavity provided in the second track, the second track and the track nested together, a second mounting plate movably sleeved on the second track, a cutting mechanism bolted to the second mounting plate, a pulley rotatably connected to the top of the second track, a steel wire rope mounted on the pulley, one end of the steel wire rope fixedly connected to the second mounting plate, and the other end of the steel wire rope fixedly connected to the base. Addressing the problem of fixed working height in existing grooving machines, this utility model achieves adjustable working height by setting up double tracks and a transmission mechanism on the tracks, thus solving the problem that existing grooving machines cannot adapt to grooving needs of different heights, resulting in low construction flexibility.

Description

Technical Field

[0001] This utility model relates to the field of grooving equipment technology, specifically to a one-time forming grooving machine with a telescopic track. Background Technology

[0002] A grooving machine is a specialized piece of machinery used to cut grooves of specific shapes and depths into various materials such as red bricks, aerated concrete blocks, cement-covered walls, and columns. It is widely used in interior decoration, construction, and other applications requiring cutting. Grooving machines can be categorized into several types based on their drive mechanism and application, such as manual grooving machines, electric grooving machines, and hydraulic grooving machines. With the development of industrial technology, the volume of material processing operations in various engineering fields is increasing, especially customized material processing, which inevitably requires grooving to meet different requirements. This demonstrates the crucial role of grooving machines in modern industrial production, and their technological development is closely related to industrial automation and customized production.

[0003] Traditional grooving machines typically require manual hand-held operation. Operators must draw cutting lines on the workpiece surface according to the required dimensions and shape before cutting. This method is not only cumbersome but also makes it difficult to guarantee absolute accuracy in the drawn lines, potentially leading to discrepancies between the cut lines and the drawn lines. While electric grooving machines, through advanced design and technology, achieve more precise cutting dimensions and shapes, they can only operate within a fixed height range. Therefore, workers may need additional equipment or tools to adjust the grooving machine's working height, increasing operational complexity and potentially requiring more manpower to complete the same task. This limits its ability to groove walls or structures at varying heights, making it inflexible in different construction environments.

[0004] To address the aforementioned issues, this utility model provides a telescopic track one-time forming grooving machine, which solves the problems of existing grooving machines being limited to working within a fixed height range, unable to adapt to grooving needs at different heights, reduced construction flexibility, and being difficult to carry. Utility Model Content

[0005] The purpose of this invention is to provide a one-time forming grooving machine for telescopic tracks, so as to solve the problem that existing grooving machines cannot adapt to the grooving needs of different heights, resulting in low construction flexibility.

[0006] To achieve the above objectives, the basic solution provided by this utility model is as follows: a telescopic track one-time forming grooving machine, including a base, a first track fixedly connected to the base, a transmission mechanism provided on the first track, the transmission mechanism including a rack, the rack and the first track fixedly connected, a gear meshing on the rack, a transmission shaft fixedly connected to the gear, a first mounting plate movably passing through the transmission shaft, a second track fixedly connected to the first mounting plate, the second track having a cavity inside, the second track and the first track nested together, a second mounting plate movably sleeved on the second track, a cutting mechanism bolted to the second mounting plate, the cutting mechanism including a cutting machine body, the cutting machine body and the second mounting plate bolted together, a cutter disc rotatably connected to the cutting machine body, a plurality of diamond blades alternately welded on both sides of the cutter disc, a pulley rotatably connected to the top of the second track, a steel wire rope provided on the pulley, one end of the steel wire rope fixedly connected to the second mounting plate, and the other end of the steel wire rope fixedly connected to the base.

[0007] The working principle of this utility model is as follows: When in use, first move the grooving machine so that the diamond blade contacts the wall surface, then start the cutting mechanism, and then the operator rotates the transmission shaft so that the transmission shaft drives the gear to rotate on the rack, and at the same time drives the second track to move upward, so that the steel wire rope pulls the second mounting plate up, thus completing the wall grooving work.

[0008] The beneficial effects of this utility model are as follows: By setting up a double track and a transmission mechanism on the track, this utility model can achieve the effect of adjustable working height of the grooving machine. Compared with the existing grooving machines, this design can adapt to the grooving needs of different heights, has high construction flexibility and is easy to carry. It avoids the problem that the existing grooving machines can only perform grooving work within a fixed height range, thus causing construction limitations.

[0009] Option 2, which is a preferred option of the basic option, has a handle fixedly connected to one end of the drive shaft; the operator can rotate the drive shaft through the handle for easy operation.

[0010] Option 3, which is a preferred option of the basic option, has a stool bolted to the base; when the cutting mechanism rises to a higher height, the operator can stand on the stool to operate it, which is convenient for use.

[0011] Option 4, a preferred option of the basic scheme, features a water tank located below the support stool on the base. A water outlet pipe is connected to the water tank, with one end connected to a water pump. The other end of the water outlet pipe passes through a second mounting plate, and the end of the water outlet pipe passing through the second mounting plate is positioned above the cutting mechanism. During use, water from the tank enters the water outlet pipe under the action of the water pump and is sprayed onto the cutting mechanism. This not only cools the cutting mechanism but also reduces dust generated during grooving.

[0012] Option 5, which is a preferred option of the basic option, has a mounting base fixedly connected to one side of the second track where the cutting mechanism is installed, and a roller is rotatably connected to the mounting base; in use, the roller contacts the wall, thereby reducing the resistance to the second track rising.

[0013] Option 6, which is a preferred option of the basic option, is provided with casters at all four corners of the bottom of the base; the casters adopt a self-locking structure and are provided at all four corners of the bottom, which makes it easy for workers to move the grooving machine and can maintain stability during movement. Attached Figure Description

[0014] Figure 1 This is a perspective view of a telescopic track one-time forming grooving machine according to the present invention;

[0015] Figure 2 This is a side view of a one-time forming and grooving machine for telescopic tracks according to this utility model;

[0016] Figure 3 for Figure 1 Enlarged view of point A in the middle;

[0017] Figure 4 This is a schematic diagram of the drive shaft and handle in a one-time forming grooving machine for telescopic tracks according to this utility model. Detailed Implementation

[0018] The present invention will be further described in detail below through specific embodiments:

[0019] The reference numerals in the accompanying drawings of the instruction manual include: 1. Base; 2. First track; 3. Transmission mechanism; 31. Rack; 32. Gear; 33. Drive shaft; 4. First mounting plate; 5. Second track; 6. Second mounting plate; 7. Cutting mechanism; 71. Cutting machine body; 72. Cutter head; 73. Diamond blade; 8. Pulley; 9. Wire rope; 10. Handle; 11. Stool; 12. Water tank; 13. Water outlet pipe; 14. Mounting base; 15. Roller; 16. Caster wheel; 17. Square groove; 18. Through hole; 19. Pin.

[0020] like Figures 1 to 4As shown: A one-time forming grooving machine for extendable tracks includes a base 1. Universal wheels 16 are provided at each of the four corners of the bottom of the base 1. These universal wheels are braked. A support 11 is bolted to the base 1. A water tank 12 is located on the base 1, below the support 11. A water outlet pipe 13 is connected to the water tank 12, with one end of the outlet pipe 13 connected to a water pump. A first track 2 is fixedly connected to the base 1. A transmission mechanism 3 is provided on the first track 2. The transmission mechanism 3 includes a rack 31, which is fixedly connected to the first track 2. A gear 32 is meshed on the rack 31. A drive shaft 33 is fixedly connected to the gear 32. A handle 10 is fixedly connected to one end of the drive shaft 33. A first mounting plate 4 movably passes through the drive shaft 33. A second track 5 is fixedly connected to the first mounting plate 4. The device has an internal cavity. The second track 5 and the first track 2 are nested together. A second mounting plate 6 is movably sleeved on the second track 5. A cutting mechanism 7 is bolted to the second mounting plate 6. The cutting mechanism 7 includes a cutting machine body 71. The cutting machine body 71 is bolted to the second mounting plate 6. A cutter disc 72 is rotatably connected to the cutting machine body 71. Several diamond blades 73 are welded alternately on both sides of the cutter disc 72. The other end of the water outlet pipe 13 passes through the second mounting plate 6 and is located above the cutting mechanism 7. A pulley 8 is rotatably connected to the top of the second track 5. A steel wire rope 9 is provided on the pulley 8. One end of the steel wire rope 9 is fixedly connected to the second mounting plate 6, and the other end of the steel wire rope 9 is fixedly connected to the base 1. A mounting seat 14 is fixedly connected to the side of the second track 5 where the cutting mechanism 7 is installed. A roller 15 is rotatably connected to the mounting seat 14.

[0021] The implementation method of this embodiment is as follows:

[0022] When wall grooving is required, first move the grooving machine to a suitable position using the casters 16, so that the diamond blade 73 and roller 15 contact the wall. Then, start the cutting mechanism 7, and have the operator hold the handle 10 and turn it, causing the drive shaft 33 to drive the gear 32 to rotate on the rack 31, which in turn moves the second track 5 upward, causing the wire rope 9 to pull the second mounting plate 6 upward. At the same time, water in the water tank 12 is sprayed onto the cutting mechanism 7 through the water outlet pipe 13 by the water pump, thus completing the wall grooving work. After use, first turn off the cutting mechanism 7, and then have the operator hold the handle 10 and turn it in the opposite direction, causing the drive shaft 33 to drive the gear 32 to rotate on the rack 31, which in turn moves the second track 5 downward, causing the second mounting plate 6 to move downward, so that the second track 5 is nested on the first track 2, and then the second track 5 can be retracted.

[0023] When the second track 5 needs to be raised or lowered quickly, first remove the pin 19 from the through hole 18, then remove the handle 10 from the drive shaft 33, then insert the head of the electric wrench into the square slot 17 and align the round hole of the electric wrench head with the through hole 18 on the square slot 17, then insert the pin 19 into the through hole 18 to fix it, then start the electric wrench, which will cause the drive shaft 33 to rotate, and at the same time drive the gear 32 to rotate on the rack 31, thereby moving the second track 5 up or down.

[0024] The above descriptions are merely embodiments of this utility model, and common knowledge regarding specific structures and characteristics is not elaborated upon here. It should be noted that those skilled in the art can make various modifications and improvements without departing from the structure of this utility model, and these should also be considered within the scope of protection of this utility model. These modifications will not affect the effectiveness of the implementation of this utility model or the practicality of the patent. The scope of protection claimed in this application shall be determined by the content of its claims, and the specific embodiments described in the specification can be used to interpret the content of the claims.

Claims

1. A one-time forming and grooving machine for extendable tracks, characterized in that, Includes a base (1), on which a first track (2) is fixedly connected. A transmission mechanism (3) is provided on the first track (2). The transmission mechanism (3) includes a rack (31), which is fixedly connected to the first track (2). A gear (32) meshes with the rack (31), and a transmission shaft (33) is fixedly connected to the gear (32). A first mounting plate (4) movably passes through the transmission shaft (33). A second track (5) is fixedly connected to the first mounting plate (4). The second track (5) has a cavity inside. The second track (5) and the first track (2) are nested together. 5) A second mounting plate (6) is movably sleeved on the upper part. A cutting mechanism (7) is bolted to the second mounting plate (6). The cutting mechanism (7) includes a cutting machine body (71). The cutting machine body (71) is bolted to the second mounting plate (6). A cutter disc (72) is rotatably connected to the cutting machine body (71). Several diamond blades (73) are welded alternately on both sides of the cutter disc (72). A pulley (8) is rotatably connected to the top of the second track (5). A wire rope (9) is provided on the pulley (8). One end of the wire rope (9) is fixedly connected to the second mounting plate (6). The other end of the wire rope (9) is fixedly connected to the base (1).

2. The telescopic track one-time forming and grooving machine according to claim 1, characterized in that, One end of the drive shaft (33) is provided with a square groove (17), and a handle (10) is nested in the square groove (17). Both the square groove (17) and the handle (10) are provided with through holes (18), and a pin (19) is embedded in the through hole (18). The drive shaft (33) and the handle (10) are fixed by the through hole (18) and the pin (19).

3. The telescopic track one-time forming and grooving machine according to claim 1, characterized in that, A stool (11) is bolted to the base (1).

4. The telescopic track one-time forming and grooving machine according to claim 3, characterized in that, The base (1) is provided with a water tank (12), which is located below the stool (11). A water outlet pipe (13) is connected to the water tank (12). One end of the water outlet pipe (13) is connected to a water pump, and the other end of the water outlet pipe (13) passes through the second mounting plate (6). One end of the water outlet pipe (13) passing through the second mounting plate (6) is located above the cutting mechanism (7).

5. The telescopic track one-time forming and grooving machine according to claim 1, characterized in that, The second track (5) has a mounting base (14) fixedly connected to one side of the cutting mechanism (7), and a roller (15) is rotatably connected to the mounting base (14).

6. The telescopic track one-time forming and grooving machine according to claim 1, characterized in that, The base (1) is equipped with casters (16) at the four corners of its bottom.

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