Gas temperature control machine with leakage prevention function

Abstract

The utility model discloses a gas mould temperature controller with prevent leaking function relates to gas mould temperature controller technical field, and the bottom of mould temperature controller main part is connected with fixed base, and the inside of fixed base is provided with leakage collection subassembly, and leakage collection subassembly is used for collecting the leakage medium of mould temperature controller main part appearance, leakage collection subassembly includes the leakage collection groove of setting in the inside of fixed base, and the bottom of leakage collection groove is connected with conveying channel no.

Description

Technical Field

[0001] This utility model relates to the field of gas mold temperature controller technology, specifically a gas mold temperature controller with anti-leakage function. Background Technology

[0002] Gas-fired mold temperature controllers ensure the stability of the production process and product quality by controlling the mold temperature. They use gas as a heat source, generate heat energy by burning gas, and transfer the heat to the mold through heat transfer oil circulation. They can adapt to different process requirements and have the advantages of low energy consumption, simple operation and low maintenance cost.

[0003] Patent document CN222406755U discloses a gas leak prevention device for a gas mold temperature controller. This document mainly considers that the upper surface of the oil storage tank is still exposed to the outside world, and the outer wall of the oil storage tank may still be directly damaged by external force collision, which may lead to internal gas leakage and still pose a safety hazard. However, it does not consider the problem that existing gas mold temperature controllers are difficult to collect and control due to leakage media, resulting in frequent equipment failures, great safety hazards, and high environmental pollution control costs. Utility Model Content

[0004] The purpose of this utility model is to provide a gas mold temperature controller with anti-leakage function to solve the problems mentioned in the background art, such as the difficulty in collecting and controlling the leaked medium in existing gas mold temperature controllers, which leads to frequent equipment failures, great safety hazards, and high environmental pollution control costs.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a gas mold temperature controller with anti-leakage function, comprising a mold temperature controller body, a fixed base connected to the bottom of the mold temperature controller body, and a leakage collection component disposed inside the fixed base, the leakage collection component being used to collect leakage medium appearing in the mold temperature controller body;

[0006] The leak collection assembly includes a leak collection tank installed inside the fixed base. The bottom of the leak collection tank is connected to a first conveying channel. One end of the first conveying channel is connected to a conveying pump. One end of the conveying pump is connected to a second conveying channel. One end of the second conveying channel is connected to an emergency oil storage box.

[0007] Preferably, the leakage collection trough has a frustum-shaped structure that is wider at the top and narrower at the bottom;

[0008] A mesh-like protective cover is installed above the leakage collection tank.

[0009] Preferably, the inner wall of the leakage collection tank is provided with spiral guide ribs, the height of which is 3-5 mm and the pitch is 20 mm.

[0010] Preferably, the side of the mold temperature controller body is provided with a gas inlet and a gas outlet, and the gas inlet is located on the side of the gas outlet;

[0011] The main body of the mold temperature controller is provided with a cooling water inlet and a cooling water outlet on the side, with the cooling water inlet located above the cooling water outlet, and the gas inlet and gas outlet located above the cooling water inlet and cooling water outlet.

[0012] The base is equipped with casters at the bottom.

[0013] Preferably, the bottom of the emergency oil storage box is connected to a filter recovery assembly, which is used to filter and recover the collected leaked medium.

[0014] Preferably, the filtration and recovery assembly includes an oil drain channel 1 connected to the bottom of the emergency oil storage box. One end of the oil drain channel 1 is provided with an installation port 1, and a removable filter box is embedded inside the installation port 1. The other end of the removable filter box is connected to an installation port 2. One end of the installation port 2 is connected to an oil drain channel 2, and the oil drain channel 2 is bent upward. One end of the oil drain channel 2 is connected to an oil outlet channel, and the oil outlet channel penetrates the side wall of the fixing base and is located below the cooling water outlet.

[0015] Preferably, the outer surfaces of the first oil drain channel and the second oil drain channel are provided with a heat insulation layer;

[0016] The wavy bend of the second oil drain channel is equipped with evenly distributed diversion plates, which are installed at a 45-degree angle to the inner wall of the second oil drain channel.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] 1. This utility model connects a fixed base to the bottom of the mold temperature controller body and sets up a leak collection component inside the fixed base, consisting of a leak collection tank, a conveying channel, a conveying pump, and an emergency oil storage box. This achieves the timely collection, conveying, and storage of leaked media from the mold temperature controller body. In traditional gas mold temperature controllers, once a leak occurs, the media often flows everywhere, which is not only difficult to collect but also easily seeps into equipment gaps or spreads to the surrounding environment, causing safety risks and environmental pollution. This utility model can improve the collection efficiency and safety of leaked media from gas mold temperature controllers. The leak collection tank of this utility model can immediately receive the leaked media. Driven by the power of the conveying pump, the media is quickly conveyed to the emergency oil storage box for storage through the conveying channel. This greatly improves the collection response speed of the leaked media and avoids the disorderly spread of the media. Compared with the existing technology, it significantly improves the collection efficiency, ensures the safety of the equipment operating environment, and can solve the problems of frequent equipment failures, major safety hazards, and high environmental pollution control costs caused by the difficulty in collecting and controlling leaked media in existing gas mold temperature controllers.

[0019] 2. This utility model achieves the effect of filtering and recovering the collected leaked medium by setting a filtration and recovery component at the bottom of the emergency oil storage box, including an oil drain channel, a detachable filter box, a bent second oil drain channel, and an oil outlet channel. Gas mold temperature controllers often handle leaked media by direct discharge or simple collection and disposal, resulting in resource waste and environmental pollution. In this device's filtration and recovery component, the detachable filter box can accurately intercept impurities in the medium. The bent design of the second oil drain channel, combined with a guide plate, allows the medium to naturally settle and separate during flow, ultimately outputting the purified medium through the oil outlet channel. This entire process achieves a closed-loop treatment of leaked media from collection to purification and recovery, significantly improving the utilization rate of the medium, reducing production costs and environmental governance pressure. Compared with existing technologies, it can improve the utilization rate of leaked media, reduce resource waste and environmental pollution, and solve the problems of the current crude methods of handling leaked media in gas mold temperature controllers, which lead to serious resource waste, increased enterprise production costs, and aggravated environmental pollution. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a front structural diagram of the present invention;

[0022] Figure 3 This is a side view of the present invention.

[0023] Figure 4 This is a schematic diagram of the leakage collection component of this utility model;

[0024] Figure 5 This is a schematic diagram of the filter and recovery component of this utility model.

[0025] In the diagram: 1. Mold temperature controller body; 2. Fixed base; 3. Leakage collection tank; 4. Conveying channel one; 5. Conveying pump; 6. Conveying channel two; 7. Emergency oil storage box; 8. Spiral guide rib; 9. Mesh protective cover; 10. Oil drain channel one; 11. Removable filter box; 12. Oil drain channel two; 13. Oil outlet channel; 14. Insulation layer; 15. Drain plate; 16. Gas inlet; 17. Gas outlet; 18. Cooling water inlet; 19. Cooling water outlet. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0028] Please see Figure 1 , Figure 2 , Figure 3 and Figure 4 The present invention provides an embodiment of a gas mold temperature controller with anti-leakage function, comprising a mold temperature controller body 1, a fixed base 2 connected to the bottom of the mold temperature controller body 1, and a leakage collection component disposed inside the fixed base 2, the leakage collection component being used to collect leakage medium appearing in the mold temperature controller body 1;

[0029] The leakage collection assembly includes a leakage collection tank 3 installed inside the fixed base 2. The bottom of the leakage collection tank 3 is connected to a first conveying channel 4. One end of the first conveying channel 4 is connected to a conveying pump 5. One end of the conveying pump 5 is connected to a second conveying channel 6. One end of the second conveying channel 6 is connected to an emergency oil storage box 7.

[0030] The leakage collection tank 3 has a frustum-shaped structure that is wider at the top and narrower at the bottom;

[0031] A mesh-like protective cover 9 is installed above the leakage collection tank 3.

[0032] The inner wall of the leakage collection tank 3 is provided with a spiral guide rib 8, the height of which is 3-5mm and the pitch is 20mm.

[0033] Furthermore, the main body 1 of the mold temperature controller, as the core working part, undertakes key functions such as gas heating and temperature control. The fixed base 2 connected to its bottom not only plays a role in stabilizing and supporting the main body 1 of the mold temperature controller, but also provides installation space for the internal leakage collection components. The leakage collection function is integrated into the bottom of the equipment without occupying additional external space, making the overall structure compact and reasonable.

[0034] The leakage collection tank 3 is designed as a frustum-shaped structure that is wider at the top and narrower at the bottom. This shape can increase the receiving area at the top, ensuring that the medium leaking from the main body 1 of the mold temperature controller can fall into the tank quickly and completely. At the same time, the design of being wider at the top and narrower at the bottom helps the medium to naturally converge to the bottom, which is convenient for subsequent transportation. The spiral guide ribs 8 set on the inner wall of the tank are 3 to 5 mm high and have a pitch of 20 mm. When the medium flows along the spiral guide ribs 8, it will slide down the trajectory, preventing the medium from forming eddies or splashing everywhere in the tank, and accelerating the speed at which the medium concentrates to the bottom of the tank. The mesh protective cover 9 above the leakage collection tank 3 can block larger debris from falling into the tank, avoiding blockage of the transportation channel, while not affecting the normal falling and collection of the medium.

[0035] Once the leaked medium reaches the bottom of the leak collection tank 3, the conveying channel 4 is responsible for drawing the medium out. The conveying pump 5 provides power for the conveying of the medium, and its powerful suction can quickly extract the medium from the leak collection tank 3, ensuring that the medium does not accumulate in the tank for a long time and improving the collection efficiency.

[0036] The medium pumped by the transfer pump 5 is transported to the emergency oil storage box 7 for storage through the second transfer channel 6. The emergency oil storage box 7 serves as a temporary storage container, capable of holding the leaked medium and waiting for subsequent processing, providing a buffer space for the entire leak collection process.

[0037] Please see Figure 1 , Figure 2 and Figure 3 The present invention provides an embodiment of a gas mold temperature controller with a leak-proof function. The main body 1 of the mold temperature controller is provided with a gas inlet 16 and a gas outlet 17 on its side, and the gas inlet 16 is located on one side of the gas outlet 17.

[0038] The side of the mold temperature controller body 1 is provided with a cooling water inlet 18 and a cooling water outlet 19, and the cooling water inlet 18 is located above the cooling water outlet 19. The gas inlet 16 and the gas outlet 17 are located above the cooling water inlet 18 and the cooling water outlet 19.

[0039] The bottom of the fixed base 2 is equipped with casters.

[0040] Furthermore, the gas inlet 16 and gas outlet 17 on the side of the mold temperature controller body 1 are used for gas input and output, respectively, to realize the recycling of gas. The layout of the gas inlet 16 located on the side of the gas outlet 17 conforms to the basic principle of gas flow, allowing the gas to flow smoothly within the mold temperature controller body 1. At the same time, the cooling water inlet 18 and cooling water outlet 19 are located on the side of the body, with the cooling water inlet 18 located above the cooling water outlet 19. This vertical distribution design is conducive to the formation of natural convection circulation of cooling water within the mold temperature controller body 1, improving cooling efficiency. The gas inlet 16 and gas outlet 17 located above the cooling water inlet 18 and cooling water outlet 19 rationally divide the layout of the gas system and the cooling water system, avoiding interference between the two media in the pipeline layout and ensuring the independent and stable operation of each system of the equipment.

[0041] The casters at the bottom of the fixed base 2 enable the gas mold temperature controller to move flexibly. During equipment installation, commissioning, position adjustment, or maintenance, operators can easily push the mold temperature controller without the need for other handling tools, reducing labor intensity and improving the convenience of equipment operation.

[0042] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 One embodiment of this utility model is a gas mold temperature controller with anti-leakage function. The bottom of the emergency oil storage box 7 is connected to a filter and recovery assembly, which is used to filter and recover the collected leaked medium.

[0043] The filtration and recovery assembly includes an oil drain channel 10 connected to the bottom of the emergency oil storage box 7. One end of the oil drain channel 10 is provided with an installation port 1. A removable filter box 11 is embedded inside the installation port 1. The other end of the removable filter box 11 is connected to an installation port 2. One end of the installation port 2 is connected to an oil drain channel 2 12, which is bent upwards. One end of the oil drain channel 2 12 is connected to an oil outlet channel 13, which penetrates the side wall of the fixed base 2 and is located below the cooling water outlet 19.

[0044] The outer surfaces of the oil drain channel 10 and the oil drain channel 2 are provided with a heat insulation layer 14.

[0045] The wavy bend of the oil drain channel 2 12 is provided with evenly distributed diversion plates 15, which are installed at a 45-degree angle to the inner wall of the oil drain channel 2 12.

[0046] Furthermore, the oil drain channel 10 connected to the bottom of the emergency oil storage box 7 leads out the stored leaked medium and sends it to the filtration stage. A detachable filter box 11 is embedded in the installation port at one end of the oil drain channel 10. This filter box can intercept solid impurities or sediments in the medium. By regularly disassembling and cleaning it, the filtration effect can be guaranteed and the medium filtration process can be maintained normally.

[0047] After being filtered by the detachable filter box 11, the medium enters the upwardly bent oil drain channel 2 12. The bent design of the oil drain channel 2 12, combined with the 45-degree inclined guide plate 15, allows the medium to further precipitate and separate impurities in the liquid during the flow process by utilizing gravity and the guiding effect of the guide plate 15. The purified medium is finally output through the oil outlet channel 13. The oil outlet channel 13 runs through the side wall of the fixed base 2 and is located below the cooling water outlet 19, which facilitates the recycling of the medium and avoids interference with other pipelines.

[0048] The heat insulation layer 14 on the outer surface of the oil drain channel 10 and the oil drain channel 2 12 can effectively reduce the heat loss of the medium during the transportation process, maintain the temperature stability of the medium, and avoid changes in the viscosity of the medium due to temperature changes, which would affect its flow performance and filtration and recovery effect.

[0049] Working principle: Gas is introduced into the mold temperature controller body 1 through the gas inlet 16 on the side. After being heated and treated inside the mold temperature controller body 1, the gas is output from the gas outlet 17, realizing the recycling of gas. At the same time, cooling water enters the mold temperature controller body 1 through the cooling water inlet 18, circulates inside, absorbs heat, and flows out from the cooling water outlet 19. Through the upper and lower distribution design, natural convection is formed, which effectively removes the heat generated by the operation of the equipment and maintains the temperature stability of the mold temperature controller.

[0050] When the main body 1 of the mold temperature controller leaks media, the leaked media will first fall into the leakage collection tank 3 inside the fixed base 2. Since the leakage collection tank 3 is a frustum-shaped structure that is wider at the top and narrower at the bottom, the large area at the top can quickly receive the leaked media. The media converges to the bottom of the tank along the spiral guide ribs 8 on the inner wall, preventing the media from flowing randomly in the tank. The mesh protective cover 9 above can block debris and prevent blockage of the conveying channel. After the media converges to the bottom of the leakage collection tank 3, the conveying pump 5 starts and extracts the media through the first conveying channel 4, and then conveys it to the emergency oil storage box 7 for temporary storage through the second conveying channel 6.

[0051] The leaked medium stored in the emergency oil storage box 7 flows to the detachable filter box 11 through the oil drain channel 10. The detachable filter box 11 intercepts solid impurities in the medium. The filtered medium enters the upwardly bent oil drain channel 2 12. During the flow, with the help of the guide plate 15 and the bending structure of the oil drain channel 2 12, the impurities are further precipitated and separated by gravity. Finally, the purified medium is output through the oil outlet channel 13 for recycling. The heat insulation layer 14 on the outer surface of the oil drain channel 10 and the oil drain channel 2 12 can ensure that the temperature of the medium is stable during transportation, maintain good flow performance, and ensure the smooth progress of the filtration and recycling process.

[0052] The casters at the bottom of the fixed base 2 give the gas mold temperature controller flexible mobility. During equipment installation, commissioning or maintenance, operators can directly push the mold temperature controller to easily and quickly adjust the equipment position without the need for other handling tools, thus improving work efficiency.

[0053] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the modules can be selected to achieve the purpose of this embodiment according to actual needs. Those skilled in the art can understand and implement this without any creative effort.

[0054] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A gas mold temperature controller with leak-proof function, comprising a mold temperature controller body (1), characterized in that: The bottom of the mold temperature controller body (1) is connected to a fixed base (2), and a leakage collection component is provided inside the fixed base (2). The leakage collection component is used to collect the leakage medium that appears in the mold temperature controller body (1). The leakage collection assembly includes a leakage collection tank (3) set inside the fixed base (2), a first conveying channel (4) connected to the bottom of the leakage collection tank (3), a conveying pump (5) connected to one end of the first conveying channel (4), a second conveying channel (6) connected to one end of the conveying pump (5), and an emergency oil storage box (7) connected to one end of the second conveying channel (6).

2. A gas mold temperature controller with anti-leakage function according to claim 1, characterized in that: The leakage collection tank (3) has a frustum-shaped structure that is wider at the top and narrower at the bottom; A mesh-like protective cover (9) is installed above the leakage collection tank (3).

3. A gas mold temperature controller with anti-leakage function according to claim 1, characterized in that: The inner wall of the leakage collection tank (3) is provided with a spiral guide rib (8), the height of which is 3-5 mm and the pitch is 20 mm.

4. A gas mold temperature controller with anti-leakage function according to claim 1, characterized in that: The main body (1) of the mold temperature controller is provided with a gas inlet (16) and a gas outlet (17) on its side, and the gas inlet (16) is located on one side of the gas outlet (17); The main body (1) of the mold temperature controller is provided with a cooling water inlet (18) and a cooling water outlet (19) on the side, and the cooling water inlet (18) is located above the cooling water outlet (19), and the gas inlet (16) and the gas outlet (17) are located above the cooling water inlet (18) and the cooling water outlet (19). The bottom of the fixed base (2) is equipped with casters.

5. A gas mold temperature controller with anti-leakage function according to claim 1, characterized in that: The bottom of the emergency oil storage box (7) is connected to a filter recovery assembly, which is used to filter and recover the collected leaked medium.

6. A gas mold temperature controller with anti-leakage function according to claim 5, characterized in that: The filter recovery assembly includes an oil drain channel 1 (10) connected to the bottom of the emergency oil storage box (7). One end of the oil drain channel 1 (10) is provided with an installation port 1. A detachable filter box (11) is embedded inside the installation port 1. The other end of the detachable filter box (11) is connected to an installation port 2. One end of the installation port 2 is connected to an oil drain channel 2 (12), and the oil drain channel 2 (12) is bent upward. One end of the oil drain channel 2 (12) is connected to an oil outlet channel (13), and the oil outlet channel (13) penetrates the side wall of the fixed base (2). The oil outlet channel (13) is located below the cooling water outlet (19).

7. A gas mold temperature controller with anti-leakage function according to claim 6, characterized in that: The outer surfaces of the first oil drain channel (10) and the second oil drain channel (12) are provided with a heat insulation layer (14); The wavy bend of the oil drain channel 2 (12) is provided with evenly arranged diversion plates (15), and the diversion plates (15) are installed at a 45-degree angle to the inner wall of the oil drain channel 2 (12).

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