Foam forming device for air conditioning and heat preservation pipe
By introducing a sealed unloading top plate and positioning column structure into the air conditioning insulation pipe foaming molding device, the wear problem caused by uneven unloading is solved, achieving uniform force unloading and efficient positioning, thus improving processing quality and efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHUNDE PENG SHENG DOMESTIC APPLICANCES MFG CO LTD OF FOSHAN
- Filing Date
- 2025-07-16
- Publication Date
- 2026-05-29
AI Technical Summary
When the air conditioning insulation pipe foaming molding device is unloading material, the unloading part area is concentrated and the unloading force is not uniform, which can easily cause wear to the insulation pipe and affect the processing quality.
An air conditioning insulation pipe foaming molding device was designed. It adopts a sealed unloading top plate and positioning column structure to provide multiple support unloading areas. The positioning column and the sealed unloading top plate rise synchronously to achieve uniform force unloading. The positioning plate and positioning column clamp and position the metal pipe to ensure uniform unloading during the foaming molding process.
This ensures uniform stress on the air conditioning insulation pipe during unloading, avoiding wear caused by uneven unloading, improving the processing quality of foam molding and the feeding accuracy of the equipment, and increasing work efficiency.
Smart Images

Figure CN224296386U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of air conditioning insulation pipe production, and in particular to an air conditioning insulation pipe foaming molding device. Background Technology
[0002] Air conditioning insulation pipes, also known as air conditioning rubber and plastic insulation pipes, are insulation materials used in air conditioning systems to wrap refrigerant copper pipes and condensate pipes. They are primarily used to maintain stable temperatures of the medium within the pipes, prevent heat loss, and avoid condensation. Air conditioning insulation pipes are key auxiliary materials for ensuring efficient air conditioning operation. They achieve energy saving and system protection through heat insulation and condensation prevention. When selecting insulation pipes, attention should be paid to thickness, flame retardancy, and material sealing. The foaming process of air conditioning insulation pipes involves a chemical reaction of polyurethane raw materials under specific process conditions to form a closed-cell insulation layer. This process typically involves injecting the raw material into the gap between the working metal pipe and the outer protective layer using a high-pressure foaming machine to form the insulation layer.
[0003] For example, patent number (CN221496857U) discloses a foaming device for processing thermal insulation pipes, relating to the field of thermal insulation pipe processing technology. It includes a main body for the thermal insulation pipe foaming device, comprising a raw material mixing mechanism and a heating and discharging mechanism. The raw material mixing mechanism includes a mixing and stirring unit, and the heating and discharging mechanism includes a heating and pushing unit and a vibrating foaming mold unit. This invention integrates the three steps of mixing, heating, and foaming molding, avoiding the problem of material hardening during the transport of high-temperature raw materials and increasing the practicality of the device. After the raw materials are evenly mixed, the control valve at the outlet of the raw material mixing cylinder is opened, allowing the raw materials to flow into the inner heating cylinder. An electric heating tube heats the material in the partition between the heating cylinder and the inner heating cylinder. The motor drives the spiral pusher to rotate, extruding the heated material and directly discharging it into the foaming mold for foaming.
[0004] Currently, the material removal structure of the foaming molding device for air conditioning insulation pipes has certain limitations during operation. The material removal area is relatively concentrated, the material removal force is not uniform, and the foamed structure layer is relatively fragile. During the material removal process, it is easy to cause wear to the air conditioning insulation pipe, affecting the processing quality of the air conditioning insulation pipe.
[0005] Therefore, to address the above problems, an air conditioning insulation pipe foaming molding device with multiple support unloading zones can be designed. Summary of the Invention
[0006] To overcome the problem that the material release area of the air conditioning insulation pipe foaming molding device is relatively concentrated and the material release force is not uniform during operation, which easily causes wear on the air conditioning insulation pipe during the material release process and affects the processing quality of the air conditioning insulation pipe.
[0007] The technical solution of this utility model is as follows: an air conditioning insulation pipe foaming molding device, including a worktable, with support seats fixedly installed on both the left and right sides of the lower end of the worktable, a lower mold fixedly installed on the upper end of the worktable, an upper mold set on the upper end of the lower mold, a sealing stripping top plate set on the surface of the lower mold, a telescopic cylinder fixedly installed on the lower end inside the support seat, a connecting plate fixedly installed on the output end of the telescopic cylinder, a support column and a support rod fixedly installed on the upper end of the connecting plate, an installation plate fixedly installed on the upper end of the support rod, an electric displacement guide rail fixedly installed on the upper end of the installation plate, a connecting frame fixedly installed on the output end of the electric displacement guide rail, a positioning plate fixedly installed on the connecting frame, a positioning column fixedly installed on the positioning plate, and a support slide rod fixedly installed on the upper end of the installation plate in front of the electric displacement guide rail.
[0008] Preferably, the electric displacement guide rail can drive the connecting frame to move, the positioning plate and positioning column can move to the inside of the mold to clamp and position the metal tube, the upper mold can cooperate with the lower mold to close, the foaming feeding module can inject material in the center to complete the foaming molding process, the telescopic cylinder can drive the connecting plate to rise, the connecting sleeve and connecting rod can limit and guide the connecting plate, which can improve the stability of the connecting plate's lifting and lowering operation, and the positioning column can cooperate with the sealing stripping top plate to rise synchronously to complete the stripping operation of the air conditioning insulation pipe foaming molding process.
[0009] Preferably, the lower mold is rotatably connected to the upper mold, and a foaming feed module is fixedly installed at the rear end of the lower mold.
[0010] Preferably, the sealing stripping top plate is adapted to the lower mold, the upper end of the support rod extends to the outside of the support base and is fixedly connected to the sealing stripping top plate, and the surface of the support rod is slidably connected to the worktable.
[0011] Preferably, the telescopic cylinder is used to drive the connecting plate to rise and fall, and a connecting sleeve is fixedly installed inside the support base on the side of the telescopic cylinder, and a connecting rod is provided on the inner side of the connecting sleeve.
[0012] Preferably, the upper end of the connecting sleeve extends to the outside of the connecting sleeve and is fixedly connected to the connecting plate. The connecting sleeve and the support column are evenly distributed, and the surface of the connecting sleeve is slidably connected to the connecting sleeve.
[0013] Preferably, the connecting plate is slidably connected to the worktable, and both the lower mold and the upper mold are slidably connected to the surface of the positioning plate.
[0014] Preferably, an electric displacement guide rail is used to drive the connecting frame to move. The connecting frame has an L-shaped structure design, and the surface of the supporting slide rod is slidably connected to the connecting frame.
[0015] The beneficial effects of this utility model are:
[0016] 1. This air conditioning insulation pipe foaming molding device supports both sides of the insulation layer of the air conditioning insulation pipe through a sealed unloading top plate and supports both ends of the metal pipe of the air conditioning insulation pipe through positioning columns. The positioning columns work synchronously with the sealed unloading top plate to provide multiple support unloading areas, which makes it convenient for the insulation layer and metal pipe of the air conditioning insulation pipe to rise simultaneously under force, and complete the unloading operation of the air conditioning insulation pipe foaming molding process. This makes the air conditioning insulation pipe more evenly stressed during unloading, avoids wear on the insulation layer due to uneven unloading force, and helps to ensure the processing quality of the air conditioning insulation pipe foaming molding.
[0017] 2. This air conditioning insulation pipe foaming molding device can clamp and fix the metal pipe synchronously in opposite directions through two positioning plates and positioning columns, and center the metal pipe to achieve automatic clamping and positioning function. This improves the accuracy and convenience of equipment feeding, saves feeding time, and improves work efficiency. When combined with the foaming feeding module, it can center the foaming molding process, so that the material expands in both directions after the central opening is injected, reducing the generation of air holes and improving the processing quality of the air conditioning insulation pipe foaming molding device. Attached Figure Description
[0018] Figure 1 The diagram shown is an overall structural representation of the air conditioning insulation pipe foaming molding device of this utility model. Figure 1 ;
[0019] Figure 2 The diagram shown is an overall structural representation of the air conditioning insulation pipe foaming molding device of this utility model. Figure 2 ;
[0020] Figure 3 The diagram shown is a schematic diagram of the lower mold structure of the air conditioning insulation pipe foaming molding device of this utility model;
[0021] Figure 4 The diagram shown is a structural schematic of the support base of the air conditioning insulation pipe foaming molding device of this utility model.
[0022] Figure 5 The diagram shown is a schematic diagram of the positioning plate structure of the air conditioning insulation pipe foaming molding device of this utility model.
[0023] Explanation of reference numerals in the attached drawings: 1. Workbench; 2. Support base; 3. Lower mold; 4. Upper mold; 5. Sealing stripping top plate; 6. Telescopic cylinder; 7. Connecting plate; 8. Support column; 9. Support rod; 10. Mounting plate; 11. Electric displacement guide rail; 12. Connecting frame; 13. Positioning plate; 14. Positioning column; 15. Support slide rod; 16. Foaming feeding module; 17. Connecting sleeve; 18. Connecting rod. Detailed Implementation
[0024] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0025] Please see Figures 1-5 This utility model provides an embodiment of an air conditioning insulation pipe foaming molding device, including a workbench 1, with support seats 2 fixedly installed on both the left and right sides of the lower end of the workbench 1, a lower mold 3 fixedly installed on the upper end of the workbench 1, an upper mold 4 provided on the upper end of the lower mold 3, a sealing stripping top plate 5 provided on the surface of the lower mold 3, a telescopic cylinder 6 fixedly installed on the lower end inside the support seats 2, a connecting plate 7 fixedly installed on the output end of the telescopic cylinder 6, a support column 8 and a support rod 9 fixedly installed on the upper end of the connecting plate 7, an mounting plate 10 fixedly installed on the upper end of the support rod 9, and an electric displacement guide rail 11 fixedly installed on the upper end of the mounting plate 10. A connecting frame 12 is fixedly installed at the output end of 11. A positioning plate 13 is fixedly installed on the connecting frame 12. A positioning column 14 is fixedly installed on the positioning plate 13. A support slide rod 15 is fixedly installed on the upper end of the mounting plate 10, which is located in front of the electric displacement guide rail 11. The connecting plate 7 is driven to rise by the telescopic cylinder 6, so that the positioning column 14 and the sealing stripping top plate 5 rise synchronously to complete the stripping operation of the air conditioning insulation pipe foam molding process. It provides multiple support stripping areas, so that the insulation layer and metal pipe of the air conditioning insulation pipe can rise synchronously under force, so that the air conditioning insulation pipe is subjected to more uniform force during stripping, and avoids wear on the insulation layer due to uneven stripping force.
[0026] Please see Figures 1-4In this embodiment, the lower mold 3 is rotatably connected to the upper mold 4. A foaming feed module 16 is fixedly installed at the rear end of the lower mold 3. The sealing stripping top plate 5 is adapted to the lower mold 3. The upper end of the support rod 9 extends to the outside of the support base 2 and is fixedly connected to the sealing stripping top plate 5. The surface of the support rod 9 is slidably connected to the worktable 1. The telescopic cylinder 6 is used to drive the connecting plate 7 to rise and fall. A connecting sleeve 17 is fixedly installed inside the support base 2 on the side of the telescopic cylinder 6. A connecting sleeve rod 18 is provided on the inner side of the connecting sleeve 17. The upper end of the connecting sleeve rod 18 extends to the outside of the connecting sleeve 17 and is fixedly connected to the connecting plate 7. The connecting sleeve 17 and the support column 8 are evenly distributed. The surface of the connecting sleeve rod 18 is slidably connected to the connecting sleeve 17. The foaming molding device... A control module is installed on the device to control the operation of each driving component. The telescopic cylinder 6 can drive the connecting plate 7 to rise (the telescopic cylinder 6 can be set as a driving component with similar functions, and the control module of the device can control the operation of two telescopic cylinders 6 simultaneously). The connecting sleeve 17 and the connecting rod 18 limit and guide the connecting plate 7, which facilitates the improvement of the stability of the lifting and lowering operation of the connecting plate 7. The positioning column 14 can cooperate with the sealing stripping top plate 5 to rise synchronously (while the sealing stripping top plate 5 supports the insulation layer of the air conditioning insulation pipe, the positioning column 14 supports the metal pipe, and the two structural positions are relatively fixed. The sealing stripping top plate 5 can be adapted to the lower mold 3, and can ensure the flatness of the inner surface of the lower mold 3 in the retracted state), thus completing the stripping operation of the air conditioning insulation pipe foaming molding process.
[0027] Please see Figures 1-5 In this embodiment, the connecting plate 7 is slidably connected to the workbench 1, and the lower mold 3 and the upper mold 4 are both slidably connected to the surface of the positioning plate 13. The electric displacement guide rail 11 is used to drive the connecting frame 12 to move. The connecting frame 12 has an L-shaped structure design. The surface of the supporting slide rod 15 is slidably connected to the connecting frame 12. The metal pipe for processing air conditioning insulation pipe is placed between the two positioning columns 14. The electric displacement guide rail 11 can drive the connecting frame 12 to move (the electric displacement guide rail 11 can be set as a driving component with similar functions. The control module of the equipment can synchronously control the two electric displacement guide rails 11 to work and ensure that the moving directions are opposite). The positioning plate 13 and the positioning column 14 can move to the inside of the mold to clamp and position the metal pipe (the positioning plate 13 and the positioning column 14 are provided with a pressure balance structure to facilitate the balance of the air pressure inside and outside the mold and ensure that the equipment can carry out foaming molding processing normally. The positioning plate 13 and the positioning column 14 are adapted to the size of the metal pipe). The upper mold 4 can work and close in conjunction with the lower mold 3. The foaming feeding module 16 can inject material into the center of the mold structure.
[0028] During operation, the metal pipe used for air conditioning insulation pipe processing is placed between two positioning columns 14. The electric displacement guide rail 11 drives the connecting frame 12 to move, so that the positioning plate 13 and the positioning column 14 move to the inside of the mold, clamp the metal pipe, and complete the clamping and positioning of the metal pipe. The upper mold 4 is closed, and the material is injected in the center through the foaming feeding module 16. After the foaming molding process is completed, the upper mold 4 is opened, and the telescopic cylinder 6 drives the connecting plate 7 to rise. The connecting sleeve 17 and the connecting rod 18 limit and guide the connecting plate 7, which can improve the stability of the lifting and lowering of the connecting plate 7. The positioning column 14 and the sealing stripping top plate 5 rise synchronously to complete the stripping operation of the air conditioning insulation pipe foaming molding process.
[0029] Through the above steps, the telescopic cylinder 6 drives the connecting plate 7 to rise, so that the positioning column 14 and the sealing stripping top plate 5 rise synchronously, completing the stripping operation of the air conditioning insulation pipe foaming molding process. It provides multiple support stripping areas, so that the insulation layer and metal pipe of the air conditioning insulation pipe can rise synchronously under force, making the air conditioning insulation pipe more evenly stressed during stripping. This avoids wear on the insulation layer caused by uneven stripping force, thus solving the problem that the stripping part area is relatively concentrated and the stripping force is not even when the air conditioning insulation pipe foaming molding device is working, which easily causes wear on the air conditioning insulation pipe during the stripping process and affects the processing quality of the air conditioning insulation pipe.
Claims
1. An air conditioning insulation pipe foaming molding device, comprising a workbench (1), characterized in that: Support seats (2) are fixedly installed on both the left and right sides of the lower end of the workbench (1). A lower mold (3) is fixedly installed on the upper end of the workbench (1). An upper mold (4) is set on the upper end of the lower mold (3). A sealing stripping top plate (5) is set on the surface of the lower mold (3). A telescopic cylinder (6) is fixedly installed on the lower end inside the support seat (2). A connecting plate (7) is fixedly installed on the output end of the telescopic cylinder (6). A support column (8) and a support rod (9) are fixedly installed on the upper end of the connecting plate (7). An installation plate (10) is fixedly installed on the upper end of the support rod (9). An electric displacement guide rail (11) is fixedly installed on the upper end of the installation plate (10). A connecting frame (12) is fixedly installed on the output end of the electric displacement guide rail (11). A positioning plate (13) is fixedly installed on the connecting frame (12). A positioning column (14) is fixedly installed on the positioning plate (13). A support slide rod (15) is fixedly installed on the upper end of the installation plate (10) in front of the electric displacement guide rail (11).
2. The air conditioning insulation pipe foaming molding device according to claim 1, characterized in that: The lower mold (3) is rotatably connected to the upper mold (4), and a foaming feed module (16) is fixedly installed at the rear end of the lower mold (3).
3. The air conditioning insulation pipe foaming molding device according to claim 2, characterized in that: The sealing stripping top plate (5) is adapted to the lower mold (3), the upper end of the support rod (9) extends to the outside of the support base (2) and is fixedly connected to the sealing stripping top plate (5), and the surface of the support rod (9) is slidably connected to the worktable (1).
4. The air conditioning insulation pipe foaming molding device according to claim 1, characterized in that: The telescopic cylinder (6) is used to drive the connecting plate (7) to rise and fall. The inside of the support base (2) is fixedly installed with a connecting sleeve (17) on the side of the telescopic cylinder (6). A connecting sleeve rod (18) is provided on the inside of the connecting sleeve (17).
5. The air conditioning insulation pipe foaming molding device according to claim 4, characterized in that: The upper end of the connecting sleeve (18) extends to the outside of the connecting sleeve (17) and is fixedly connected to the connecting plate (7). The connecting sleeve (17) and the support column (8) are evenly distributed. The surface of the connecting sleeve (18) is slidably connected to the connecting sleeve (17).
6. The air conditioning insulation pipe foaming molding device according to claim 1, characterized in that: The connecting plate (7) is slidably connected to the worktable (1), and the lower mold (3) and the upper mold (4) are both slidably connected to the surface of the positioning plate (13).
7. The air conditioning insulation pipe foaming molding device according to claim 1, characterized in that: The electric displacement guide rail (11) is used to drive the connecting frame (12) to move. The connecting frame (12) has an L-shaped structure design, and the surface of the supporting slide rod (15) is slidably connected to the connecting frame (12).