Polyurethane foaming machine raw material proportioning and mixing device
By designing a raw material mixing device for a polyurethane foaming machine, and utilizing multiple mixing chambers and mixing tanks, the problem of insufficient raw material mixing was solved, thus improving the foaming quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU YIKAI AUTOMOBILE INTERIOR PARTS CO LTD
- Filing Date
- 2025-05-14
- Publication Date
- 2026-05-29
AI Technical Summary
In existing polyurethane foaming machines, the short contact time between various raw materials in the internal flow channel of the mixing head leads to insufficient mixing, resulting in uneven foam texture and reduced foaming quality.
A polyurethane foaming machine raw material proportioning and mixing device is designed, including a proportioning component, a driving component, a transmission component, a mixing component, and a sealing component. The driving component drives the transmission component to operate, which in turn drives the mixing component to operate. The raw materials are fully mixed by using multiple sets of mixing chambers and mixing troughs of mixing balls.
The mixing time of raw materials was increased to ensure that different raw materials were fully mixed, thereby improving the foaming quality.
Smart Images

Figure CN224296388U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of foaming machine technology, and specifically relates to a raw material proportioning and mixing device for a polyurethane foaming machine. Background Technology
[0002] Polyurethane foaming machines are the core equipment used to produce polyurethane foam. Their raw materials mainly include isocyanates and polyols, as well as auxiliary materials. By adjusting the raw material ratio and the types of additives, polyurethane foaming machines can produce products that meet different performance requirements and are widely used in construction, automobiles, home appliances and other fields.
[0003] In existing technologies, multiple raw materials are generally metered and transported by metering pumps, so that the multiple raw materials are mixed inside the mixing head. However, when multiple raw materials are mixed in the internal flow channel of the mixing head, the contact time between the multiple raw materials is short, which makes it impossible to mix them fully. This results in uneven foam texture in some areas, which reduces the foaming quality. Utility Model Content
[0004] To address the problem that when multiple raw materials are mixed in the internal flow channel of the mixing head, the contact time between the raw materials is often short, resulting in insufficient mixing and uneven foam consistency, which reduces the foaming quality, this utility model proposes a raw material proportioning and mixing device for a polyurethane foaming machine to overcome the above-mentioned technical problems existing in the existing related technologies.
[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:
[0006] This utility model relates to a raw material proportioning and mixing device for a polyurethane foaming machine, including a mounting frame:
[0007] The mounting frame is respectively equipped with a proportioning component, a driving component, a transmission component, a mixing component, and a sealing component;
[0008] The proportioning component is internally connected to the mixing component, so that the proportioning component can deliver a certain amount of raw materials into the mixing component for mixing;
[0009] The drive component has its output end fixedly installed inside the transmission component, so that the drive component drives the transmission component to operate.
[0010] The mixing component is fixedly installed on its outer surface and inside the transmission component, so that when the transmission component is running, it drives the mixing component to convey and mix the raw materials.
[0011] The sealing assembly has its bottom end fixedly connected to the inner side of the mixing assembly, so that the sealing assembly seals the mixing assembly.
[0012] Furthermore, the proportioning component includes a first proportioning container and a second proportioning container. The bottom ends of both the first and second proportioning containers are fixedly installed to the top end of the mounting frame, and connecting pipes are fixedly connected inside both the first and second proportioning containers.
[0013] Furthermore, the drive assembly includes a support frame, the bottom end of which is fixedly mounted to the top end of the mounting frame, and a motor is fixedly mounted on the inner side of the support frame.
[0014] Furthermore, the transmission assembly includes a drive gear, the interior of which is fixedly installed with the output end of the motor, and a driven gear is meshed with the surface of the drive gear.
[0015] Furthermore, the mixing assembly includes a lower housing, the bottom end of which is fixedly installed to the top end of the mounting bracket, and an upper housing fixedly installed to the top end of the lower housing. A connecting shaft is rotatably provided inside both the lower and upper housings, and the outer surface of the connecting shaft is fixedly installed to the interior of the driven gear. The interiors of the lower and upper housings are connected to the interior of the connecting pipe.
[0016] Furthermore, the mixing assembly also includes a mixing ball, the interior of which is fixedly connected to the outer surface of the connecting shaft, the outer surface of which is in contact with the inner walls of the lower and upper housings, and a mixing groove is formed on the outer surface of the mixing ball.
[0017] Furthermore, the sealing assembly includes a sealing groove, which is formed at the bottom end of the upper housing. A sealing strip is sealed inside the sealing groove, and the bottom end of the sealing strip is fixedly connected to the top end of the lower housing.
[0018] This utility model has the following beneficial effects:
[0019] 1. This utility model drives the transmission component installed at the output end of the start-up drive component to operate, so that the transmission component drives the mixing component installed inside to operate, so that the mixing component mixes different raw materials. Since the mixing component has multiple mixing chambers inside, the mixing time between different raw materials can be increased, thereby ensuring that the different raw materials are fully mixed and improving the foaming quality.
[0020] 2. This utility model uses a driven gear to drive the internally installed connecting shaft to rotate, which in turn drives the mixing balls installed on the outer surface to rotate. Since the outer surface of the mixing balls is in contact with the inner wall of the cavity after the lower and upper shells are installed, and the outer surface of the mixing balls has a mixing groove, multiple sets of mixing balls can divide the cavity. As the mixing balls drive the mixing groove to rotate, the raw materials entering the cavity can be gradually driven into different cavities and mixed inside the cavity. This increases the mixing time between the raw materials and ensures that the raw materials are fully mixed.
[0021] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0022] To more clearly illustrate the technical solutions of the utility model embodiments, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0023] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0024] Figure 2 This is a schematic diagram of the structure of this utility model from a rear-view perspective;
[0025] Figure 3 This is a schematic diagram of the structure of this utility model from a right-side view.
[0026] Figure 4 For the present utility model Figure 3 Enlarged schematic diagram of the local structure at point A;
[0027] Figure 5 This is an exploded structural diagram of the mixing component of this utility model;
[0028] Figure 6 For the present utility model Figure 5 An enlarged schematic diagram of the local structure at point B.
[0029] The attached diagram lists the components represented by each number as follows:
[0030] 1. Mounting frame; 2. Proportioning component; 201. First proportioning tank; 202. Second proportioning tank; 203. Connecting pipe; 3. Drive component; 301. Support frame; 302. Motor; 4. Transmission component; 401. Drive gear; 402. Driven gear; 5. Mixing component; 501. Lower housing; 502. Upper housing; 503. Connecting shaft; 504. Mixing ball; 505. Mixing trough; 6. Sealing component; 601. Sealing groove; 602. Sealing strip. Detailed Implementation
[0031] The technical solutions of the utility model embodiments will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the utility model, and not all embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the utility model.
[0032] In the description of this utility model, it should be understood that the terms "opening", "upper", "lower", "top", "middle", "inner", etc., which indicate orientation or positional relationship, are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the utility model.
[0033] Please see Figures 1-6 As shown, this utility model is a raw material proportioning and mixing device for a polyurethane foaming machine, including a mounting frame 1:
[0034] The mounting frame 1 is respectively equipped with a proportioning component 2, a driving component 3, a transmission component 4, a mixing component 5, and a sealing component 6;
[0035] The proportioning component 2 is internally connected to the mixing component 5, so that the proportioning component 2 can deliver a certain amount of raw materials into the mixing component 5 for mixing;
[0036] The output end of the drive component 3 is fixedly installed inside the transmission component 4 so that the drive component 3 drives the transmission component 4 to operate.
[0037] The mixing component 5 is fixedly installed on its outer surface and inside the transmission component 4, so that when the transmission component 4 is running, it drives the mixing component 5 to convey and mix the raw materials.
[0038] The sealing component 6 is fixedly connected at its bottom end to the inner side of the mixing component 5 so that the sealing component 6 seals the mixing component 5.
[0039] In use, different types of raw materials are added to the inside of the proportioning component 2, and then the raw materials are transported to the inside of the mixing component 5, which is connected to the inside of the component, according to a certain ratio. Then, the drive component 3 is started to drive the transmission component 4 installed at the output end to operate. During the operation of the transmission component 4, the mixing component 5 installed inside is driven to operate, so that the mixing component 5 drives the different raw materials to mix. Since the mixing component 5 has multiple mixing chambers inside, the mixing time between different raw materials can be increased, which is more convenient.
[0040] This invention drives the transmission component 4 installed at the output end of the start-up drive component 3 to operate, so that the transmission component 4 drives the mixing component 5 installed inside to operate, so that the mixing component 5 mixes different raw materials. Since the mixing component 5 has multiple mixing chambers inside, it can increase the mixing time between different raw materials, thereby making the different raw materials fully mixed and improving the foaming quality.
[0041] In one embodiment, the proportioning component 2 includes a first proportioning container 201 and a second proportioning container 202. The bottom ends of the first proportioning container 201 and the second proportioning container 202 are fixedly installed to the top end of the mounting frame 1. A connecting pipe 203 is fixedly connected inside the first proportioning container 201 and the second proportioning container 202.
[0042] By adding different raw materials into the first mixing tank 201 and the second mixing tank 202 respectively, and then using a metering pump to extract the raw materials from the tanks according to a certain ratio, the extracted raw materials are transported to the inside of the connecting pipe 203. The metering pump is located inside the first mixing tank 201 and the second mixing tank 202, which facilitates the separate control of the conveying ratio of the two groups of raw materials.
[0043] In one embodiment, the drive assembly 3 includes a support frame 301, the bottom end of which is fixedly installed to the top end of the mounting frame 1, and a motor 302 is fixedly installed on the inner side of the support frame 301.
[0044] The support frame 301 is designed to support the motor 302 installed inside it, thereby ensuring the stability of the motor 302 during operation.
[0045] In one embodiment, the transmission component 4 includes a drive gear 401, the interior of which is fixedly installed with the output end of the motor 302, and the surface of the drive gear 401 is meshed with a driven gear 402.
[0046] The drive gear 401 installed at the output end is driven to rotate by starting the motor 302, so that the drive gear 401 drives the driven gear 402 to rotate. Since there are multiple sets of driven gears 402, and they are all meshed with the surface of the drive gear 401, when the drive gear 401 rotates, it can drive multiple sets of driven gears 402 to rotate.
[0047] In one embodiment, the mixing assembly 5 includes a lower housing 501, the bottom end of which is fixedly installed to the top end of the mounting bracket 1, and an upper housing 502 fixedly installed to the top end of the lower housing 501. A connecting shaft 503 is rotatably provided inside both the lower housing 501 and the upper housing 502. The outer surface of the connecting shaft 503 is fixedly installed inside the driven gear 402. The interiors of the lower housing 501 and the upper housing 502 are connected to the interior of the connecting pipe 203.
[0048] The mixing assembly 5 also includes a mixing ball 504. The interior of the mixing ball 504 is fixedly connected to the outer surface of the connecting shaft 503. The outer surface of the mixing ball 504 is in contact with the inner walls of the lower housing 501 and the upper housing 502. A mixing groove 505 is formed on the outer surface of the mixing ball 504.
[0049] When different proportions of raw materials enter the two sets of connecting pipes 203, they enter the cavity after the lower shell 501 and upper shell 502 are installed. At the same time, with the rotation of multiple sets of driven gears 402, they drive the internally installed connecting shaft 503 to rotate, so that the connecting shaft 503 drives the mixing ball 504 installed on the outer surface to rotate. Since the outer surface of the mixing ball 504 is in contact with the inner wall of the cavity after the lower shell 501 and upper shell 502 are installed, and the outer surface of the mixing ball 504 is provided with a mixing groove 505, the multiple sets of mixing balls 504 can divide the cavity. As the mixing ball 504 drives the mixing groove 505 to rotate, the raw materials entering the cavity can gradually enter the different cavities and be mixed inside the cavities. This increases the mixing time between the raw materials and ensures that the raw materials are fully mixed.
[0050] In one embodiment, the sealing assembly 6 includes a sealing groove 601, which is formed at the bottom end of the upper housing 502. A sealing strip 602 is sealed inside the sealing groove 601, and the bottom end of the sealing strip 602 is fixedly connected to the top end of the lower housing 501.
[0051] By covering the top of the lower housing 501 with the upper housing 502, the sealing groove 601 at the bottom of the upper housing 502 cooperates with the sealing strip 602 fixed at the top of the lower housing 501, thereby improving the sealing performance between the upper housing 502 and the lower housing 501, and facilitating the replacement or maintenance of the mixing ball 504 that is rotatably installed inside.
[0052] Through the above technical solution, 1. The drive component 3 drives the transmission component 4 installed at the output end to operate, so that the transmission component 4 drives the mixing component 5 installed inside to operate, so that the mixing component 5 drives different raw materials to mix. Since the mixing component 5 is equipped with multiple mixing chambers, the mixing time between different raw materials can be increased, thereby making the different raw materials fully mixed and improving the foaming quality.
[0053] 2. The driven gear 402 drives the internally mounted connecting shaft 503 to rotate, which in turn drives the mixing balls 504 mounted on the outer surface to rotate. Since the outer surface of the mixing balls 504 is in contact with the inner wall of the cavity after the lower housing 501 and the upper housing 502 are installed, and the outer surface of the mixing balls 504 is provided with mixing grooves 505, multiple sets of mixing balls 504 can divide the cavity. As the mixing balls 504 drive the mixing grooves 505 to rotate, the raw materials entering the cavity can gradually enter different cavities and be mixed inside the cavities. This increases the mixing time between the raw materials and ensures that the raw materials are fully mixed.
[0054] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the utility model. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0055] The preferred embodiments of the utility model disclosed above are merely illustrative of the utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the utility model, thereby enabling those skilled in the art to better understand and utilize it. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A polyurethane foaming machine raw material proportioning and mixing device, comprising a mounting frame (1), characterized in that: The mounting frame (1) is respectively provided with a proportioning component (2), a driving component (3), a transmission component (4), a mixing component (5), and a sealing component (6); The proportioning component (2) is internally connected to the mixing component (5) so that the proportioning component (2) delivers a certain amount of raw materials to the mixing component (5) for mixing. The output end of the drive component (3) is fixedly installed inside the transmission component (4) so that the drive component (3) drives the transmission component (4) to operate; The mixing component (5) is fixedly installed on its outer surface and inside the transmission component (4) so that when the transmission component (4) is running, it drives the mixing component (5) to transport and mix the raw materials; The sealing assembly (6) is fixedly connected at its bottom end to the inner side of the mixing assembly (5) so that the sealing assembly (6) seals the mixing assembly (5).
2. The polyurethane foaming machine raw material proportioning and mixing device according to claim 1, characterized in that, The proportioning component (2) includes a first proportioning container (201) and a second proportioning container (202). The bottom ends of the first proportioning container (201) and the second proportioning container (202) are fixedly installed to the top end of the mounting frame (1). The interior of the first proportioning container (201) and the second proportioning container (202) are fixedly connected with connecting pipes (203).
3. The polyurethane foaming machine raw material proportioning and mixing device according to claim 2, characterized in that, The drive assembly (3) includes a support frame (301), the bottom end of which is fixedly installed with the top end of the mounting frame (1), and a motor (302) is fixedly installed on the inner side of the support frame (301).
4. The polyurethane foaming machine raw material proportioning and mixing device according to claim 3, characterized in that, The transmission assembly (4) includes a drive gear (401), the interior of which is fixedly installed with the output end of the motor (302), and the surface of the drive gear (401) is meshed with a driven gear (402).
5. The polyurethane foaming machine raw material proportioning and mixing device according to claim 4, characterized in that, The mixing assembly (5) includes a lower housing (501), the bottom end of which is fixedly installed with the top end of the mounting bracket (1), and an upper housing (502) fixedly installed with the top end of the lower housing (501). A connecting shaft (503) is rotatably provided inside both the lower housing (501) and the upper housing (502). The outer surface of the connecting shaft (503) is fixedly installed with the interior of the driven gear (402). The interiors of the lower housing (501) and the upper housing (502) are connected to the interior of the connecting pipe (203).
6. The polyurethane foaming machine raw material proportioning and mixing device according to claim 5, characterized in that, The mixing assembly (5) also includes a mixing ball (504), the interior of which is fixedly connected to the outer surface of the connecting shaft (503), the outer surface of which is in contact with the inner walls of the lower housing (501) and the upper housing (502), and a mixing groove (505) is provided on the outer surface of the mixing ball (504).
7. The polyurethane foaming machine raw material proportioning and mixing device according to claim 6, characterized in that, The sealing assembly (6) includes a sealing groove (601), which is located at the bottom of the upper housing (502). A sealing strip (602) is sealed inside the sealing groove (601), and the bottom end of the sealing strip (602) is fixedly connected to the top end of the lower housing (501).