Electronic component chip counting and dispensing device

Abstract

The utility model relates to electronic component chip partial shipment technical field, and disclose a kind of electronic component chip counting partial shipment device, to solve the problem of inaccuracy, low efficiency etc. in electronic component chip partial shipment. The counting partial shipment device contains first, second fixed plate, and counting partial shipment mechanism is equipped between fixed plate, and second fixed plate surface has circulation mechanism. The partial shipment device of counting partial shipment mechanism is equipped with partial shipment port on mounting plate, and built-in counting sensor is controlled partial shipment quantity by driver, electric control telescopic column and barrier soft board cooperation, and inclined plate design is conducive to chip transportation, can realize accurate batch partial shipment. Circulation mechanism utilizes turning conveyor, wear-resistant transmission belt etc., and the chip overflowing when plugging is transported back to conveyor again, avoid chip accumulation, improve partial shipment efficiency. The counting partial shipment device can realize full-automatic, efficient chip counting partial shipment operation, effectively solve the deficiency of traditional manual partial shipment mode.

Description

Technical Field

[0001] This utility model relates to the field of electronic component chip packaging technology, specifically to an electronic component chip counting and packaging device. Background Technology

[0002] In the field of electronics manufacturing, the accurate counting and packaging of electronic component chips is crucial. Traditional methods rely heavily on manual operation, which is not only inefficient but also prone to counting errors due to fatigue and negligence, leading to unstable product quality and production delays. At the same time, the continuous rise in labor costs also increases the burden on enterprises. Therefore, it is urgent to develop an accurate and efficient electronic component chip counting and packaging device.

[0003] Existing chip packaging equipment may have the following drawbacks: inaccurate counting, leading to deviations in the number of chips packaged; lack of an automatic blocking mechanism, making it impossible to close the packaging port in time, resulting in incorrect or missing chips; if the packaging port is not designed with a slanted plate, chips are prone to accumulating and obstructing transportation; and manual operation is required, which is inefficient and prone to fatigue and errors, making it difficult to achieve fully automatic, efficient, and accurate mass packaging. Utility Model Content

[0004] The purpose of this invention is to provide an electronic component chip counting and dispensing device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: an electronic component chip counting and dispensing device, comprising a first fixing plate, a second fixing plate disposed on the back of the first fixing plate, a counting and dispensing mechanism disposed on the surfaces of the first fixing plate and the second fixing plate, and a circulation mechanism disposed on the surface of the second fixing plate;

[0006] The counting and dispensing mechanism includes a dispensing device mounting plate, which is fixedly connected to the rear side between a first fixed plate and a second fixed plate. A dispensing port is formed on the surface of the mounting plate. A counting sensor is installed at the top inside the dispensing port. Built-in fixing blocks are fixedly connected to the front and rear ends inside the dispensing port. A driver is installed inside each built-in fixing block. An electrically controlled telescopic column is fixedly connected to the surface of the driver. A barrier plate is fixedly connected to the surface of the electrically controlled telescopic column. A partition is fixedly connected to the right end of the dispensing device mounting plate. A placement rack is fixedly connected to the bottom right end of the first and second fixed plates. A dispensing box is provided on the surface of the placement rack. A soft pad is fixedly connected to the bottom inside the dispensing box. A guide partition is fixedly connected to the top middle section of the front of the second fixed plate. As the chips are transported to the dispensing port via drive rollers and conveyor belts, they first pass through the first dispensing port. At this point, a counting sensor performs technical analysis and controls the process based on the input value. When the number of chips dispensed is sufficient, a signal is immediately transmitted to the driver. The driver then controls the electrically controlled telescopic column to push the barrier flexible board to seal the first dispensing port. Because the dispensing port is designed as an inclined plate, the chips will move diagonally downwards during transportation. The process is repeated at the second, third, and fourth dispensing ports, where the chips will move into the dispensing box for dispensing. After the operator replaces the dispensing box with a new one, the main control unit can control the electrically controlled telescopic column and barrier flexible board to reset and repeat the dispensing process. This mechanism can accurately perform batch dispensing of a large number of chips, achieving fully automatic and efficient dispensing.

[0007] Preferably, the dispensing port, counting sensor, built-in fixing block, driver, electrically controlled telescopic column and barrier flexible plate are provided in four sets, and the barrier flexible plate is fixedly connected to the end of the electrically controlled telescopic column away from the driver.

[0008] Preferably, the partition is provided in three sets, the packaging box is provided in four sets, and the partition divides the shelf into four sections.

[0009] Preferably, the circulation mechanism includes a first through-hole, a first through-hole is provided at the top right end of the surface of the second fixed plate, a second through-hole is provided at the top left end of the surface of the second fixed plate, a turning conveyor is installed on the back of the second fixed plate, a wear-resistant conveyor belt is driven to the surface of the turning conveyor, a control motor is installed on the surface of the turning conveyor, a support frame is fixedly connected to the bottom of the turning conveyor, a control box is installed on the surface of the support frame, a first side guide plate is fixedly connected to the left side of the front of the second through-hole, a second side guide plate is fixedly connected to the right side of the front of the second through-hole, and an arc-shaped barrier guide plate is fixedly connected to the front of the first side guide plate. Since the dispensing port and the guide partition are both inclined plates, when the dispensing port is blocked, the chip will be transported out of the device from the first through-hole and enter the turning conveyor. The turning conveyor transports the chip to the second through-hole through the wear-resistant conveyor belt, the control motor and the control box to re-enter the conveyor and repeat the operation of the counting and dispensing mechanism. The setting of this mechanism ensures that there is no large accumulation of chips on the surface of the device, effectively improving the dispensing efficiency of the device for chips.

[0010] Preferably, the turning conveyor and the wear-resistant conveyor belt are driven by a control motor and a control box. A conveyor belt is provided between the first fixed plate and the second fixed plate. The bottom ends of the first side guide plate, the second side guide plate and the arc-shaped barrier guide plate do not contact the conveyor belt.

[0011] Preferably, a conveyor controller is installed on the front of the first fixed plate, a drive roller is rotatably connected between the first fixed plate and the second fixed plate, a transmission belt is driven to the surface of the drive roller, a side frame is fixedly connected to the top left side of the first fixed plate and the second fixed plate, a feeding plate is fixedly connected to the inner end of the side frame, and feet are fixedly connected to the bottom left and right ends of the first fixed plate and the second fixed plate.

[0012] Compared with the prior art, the present invention provides an electronic component chip counting and dispensing device, which has the following advantages:

[0013] 1. This electronic component chip counting and packaging machine is equipped with a counting and packaging mechanism. When the chips are transported to the packaging port via a drive roller and conveyor belt, the chips will first pass through the first packaging port. At this time, the counting sensor performs the counting and controls the operation based on the input value. When the number of chips packaged is sufficient, it will immediately transmit the signal to the driver. The driver will then control the electrically controlled telescopic column to push the barrier flexible plate to seal the first packaging port. Since the packaging port is designed as an inclined plate, the chips will move diagonally downwards during transportation. The operation is repeated at the second, third, and fourth packaging ports. The chips will move into the packaging box for packaging. After the operator replaces the packaging box with a new one, the main control unit can control the electrically controlled telescopic column and the barrier flexible plate to reset and repeat the packaging process. This mechanism can accurately perform batch packaging of a large number of chips, achieving fully automatic and efficient packaging work.

[0014] 2. This electronic component chip counting and dispensing device is equipped with a circulation mechanism. Since both the dispensing port and the guide partition are inclined plates, when the dispensing port is blocked, the chip will be transported out of the device from the first passage and enter the turning conveyor. The turning conveyor transports the chip to the second passage through a wear-resistant conveyor belt, a control motor, and a control box, and then re-enters the conveyor to repeat the counting and dispensing mechanism. This mechanism ensures that there is no large accumulation of chips on the surface of the device, effectively improving the chip dispensing efficiency of the device. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the structural transmission roller of this utility model;

[0018] Figure 3 This is a schematic diagram of the counting and dispensing mechanism of this utility model;

[0019] Figure 4 This is a schematic diagram of the counting sensor structure of this utility model;

[0020] Figure 5 This is a schematic diagram of the structural circulation mechanism of this utility model.

[0021] In the diagram: 1. First fixed plate; 11. Second fixed plate; 2. Base; 3. Drive roller; 4. Conveyor belt; 5. Conveyor controller; 6. Side frame; 7. Feeding plate; 8. Counting and dispensing mechanism; 81. Dispensing device mounting plate; 82. Dispensing port; 83. Counting sensor; 84. Built-in fixing block; 85. Driver; 86. Electrically controlled telescopic column; 87. Barrier soft plate; 88. Partition; 89. Placement rack; 801. Dispensing box; 802. Soft pad; 803. Guide partition; 9. Circulation mechanism; 91. First passage port; 92. Second passage port; 93. Turning conveyor; 94. Wear-resistant conveyor belt; 95. Control motor; 96. Support frame; 97. Control box; 98. First side guide plate; 99. Second side guide plate; 901. Arc-shaped barrier guide plate. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0024] This utility model provides the following technical solution:

[0025] Example 1

[0026] Please see Figure 1-5 An electronic component chip counting and dispensing device includes a first fixing plate 1, a second fixing plate 11 disposed on the back of the first fixing plate 1, a counting and dispensing mechanism 8 disposed on the surface of the first fixing plate 1 and the second fixing plate 11, and a circulation mechanism 9 disposed on the surface of the second fixing plate 11.

[0027] The counting and dispensing mechanism 8 includes a dispensing device mounting plate 81, which is fixedly connected to the rear side between the first fixing plate 1 and the second fixing plate 11. A dispensing port 82 is provided on the surface of the dispensing device mounting plate 81. A counting sensor 83 is installed at the top inside the dispensing port 82. Built-in fixing blocks 84 are fixedly connected to the front and rear ends inside the dispensing port 82. A driver 85 is installed inside the built-in fixing blocks 84. An electrically controlled telescopic column 86 is fixedly connected to the surface of the driver 85. A barrier flexible plate 87 is fixedly connected to the surface of the electrically controlled telescopic column 86. A partition 88 is fixedly connected to the right end of the dispensing device mounting plate 81. A placement rack 89 is fixedly connected to the bottom right end of the first fixing plate 1 and the second fixing plate 11. A dispensing box 801 is provided on the surface of the placement rack 89. A soft pad 802 is fixedly connected to the bottom inside the dispensing box 801. A guide partition 803 is fixedly connected to the middle section of the top front of the second fixing plate 11. After the chips are transported to the dispensing port 82 by the transmission roller 3 and the conveyor belt 4, the chips will first pass through the first dispensing port 82. At this time, the counting sensor 83 performs technical analysis and controls the operation according to the input value. When the dispensing quantity is sufficient, it will immediately transmit the signal to the driver 85. The driver 85 will immediately control the electronically controlled telescopic column 86 to push the barrier flexible plate 87 to seal the first dispensing port 82. Since the dispensing port 82 is designed as an inclined plate, the chips will move diagonally downwards during transportation. The operation is repeated at the second, third and fourth dispensing ports 82. The chips will move into the dispensing box 801 for dispensing. After the operator replaces the dispensing box 801, the main control unit can control the electronically controlled telescopic column 86 and the barrier flexible plate 87 to reset and repeat the dispensing operation. The setting of this mechanism can accurately perform batch dispensing operations on a large number of chips, realizing fully automatic and efficient dispensing work.

[0028] The dispensing port 82, the counting sensor 83, the built-in fixing block 84, the driver 85, the electrically controlled telescopic column 86 and the barrier flexible plate 87 are provided in four sets. The barrier flexible plate 87 is fixedly connected to the end of the electrically controlled telescopic column 86 away from the driver 85.

[0029] The partition 88 is provided in three sets, and the packaging box 801 is provided in four sets. The partition 88 divides the placement rack 89 into four sections.

[0030] Example 2

[0031] Please see Figure 1-5Furthermore, based on Embodiment 1, the circulation mechanism 9 further includes a first passage 91, a first passage 91 at the top right end of the surface of the second fixed plate 11, a second passage 92 at the top left end of the surface of the second fixed plate 11, a turning conveyor 93 mounted on the back of the second fixed plate 11, a wear-resistant conveyor belt 94 connected to the surface of the turning conveyor 93, a control motor 95 mounted on the surface of the turning conveyor 93, a support frame 96 fixedly connected to the bottom of the turning conveyor 93, a control box 97 mounted on the surface of the support frame 96, and a first side guide plate 98 fixedly connected to the left side of the front of the second passage 92. A second side guide plate 99 is fixedly connected to the right side of the device, and an arc-shaped barrier guide plate 901 is fixedly connected to the front of the first side guide plate 98. Since both the dispensing port 82 and the guide partition 803 are inclined plates, when the chip is blocked at the dispensing port 82, it will be transported out of the device from the first passage port 91 and enter the turning conveyor 93. The turning conveyor 93 transports the chip to the second passage port 92 through the wear-resistant conveyor belt 94, the control motor 95 and the control box 97 to re-enter the conveyor and repeat the counting and dispensing mechanism 8. The setting of this mechanism ensures that there will be no large accumulation of chips on the surface of the device, which effectively improves the chip dispensing efficiency of the device.

[0032] The turning conveyor 93 and the wear-resistant conveyor belt 94 are driven by the control motor 95 and the control box 97. The conveyor belt 4 is arranged between the first fixed plate 1 and the second fixed plate 11. The bottom ends of the first side guide plate 98, the second side guide plate 99 and the arc-shaped barrier guide plate 901 do not contact the conveyor belt 4.

[0033] A transmission controller 5 is mounted on the front of the first fixed plate 1. A transmission roller 3 is rotatably connected between the first fixed plate 1 and the second fixed plate 11. A transmission belt 4 is connected to the surface of the transmission roller 3. A side frame 6 is fixedly connected to the top left side of the first fixed plate 1 and the second fixed plate 11. A feeding plate 7 is fixedly connected to the inner end of the side frame 6. Foot 2 is fixedly connected to the bottom left and right ends of the first fixed plate 1 and the second fixed plate 11.

[0034] In actual operation, when this device is used, the operator pours the chips to be packaged onto the surface of the conveyor belt 4 through the feeding plate 7 for transportation. The chips are transported to the packaging port 82 by the transmission roller 3 and the conveyor belt 4. The chips will first pass through the first packaging port 82. At this time, the counting sensor 83 performs technical analysis and controls the operation according to the input value. When the number of chips packaged is sufficient, it will immediately transmit the signal to the driver 85. The driver 85 will immediately control the electric telescopic column 86 to push the barrier plate 87 to seal the first packaging port 82. Since the packaging port 82 is designed as an inclined plate, the chips will move diagonally downwards during transportation. The operation is repeated at the second, third and fourth packaging ports 82. The chips will move into the packaging box 801 for packaging. After the operator replaces the new packaging box 801, the electric telescopic column 86 and the barrier plate 87 can be reset by the main control machine to repeat the packaging operation. The setting of this mechanism can accurately perform batch packaging of a large number of chips, realizing fully automatic and efficient packaging work.

[0035] Since both the dispensing port 82 and the guide partition 803 are inclined plates, when the dispensing port 82 is blocked, the chip will be transported out of the device from the first passage 91 and enter the turning conveyor 93. The turning conveyor 93 transports the chip to the second passage 92 through the wear-resistant conveyor belt 94, the control motor 95 and the control box 97 to re-enter the conveyor and repeat the operation of the counting dispensing mechanism 8. The setting of this mechanism ensures that there will be no large accumulation of chips on the surface of the device, which effectively improves the dispensing efficiency of the device for chips.

[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. An electronic component chip counting and dispensing device, comprising a first fixing plate (1), characterized in that: A second fixing plate (11) is provided on the back of the first fixing plate (1), a counting and dispensing mechanism (8) is provided on the surface of the first fixing plate (1) and the second fixing plate (11), and a circulation mechanism (9) is provided on the surface of the second fixing plate (11). The counting and dispensing mechanism (8) includes a dispensing device mounting plate (81), which is fixedly connected to the rear side between the first fixing plate (1) and the second fixing plate (11). A dispensing port (82) is provided on the surface of the dispensing device mounting plate (81). A counting sensor (83) is installed at the top inside the dispensing port (82). An internal fixing block (84) is fixedly connected to the front and rear ends inside the dispensing port (82). A driver (85) is installed inside the internal fixing block (84). The surface of the driver (85) is fixed. An electrically controlled telescopic column (86) is connected to the surface of the electrically controlled telescopic column (86), a barrier soft plate (87) is fixedly connected to the surface of the electric telescopic column (86), a partition plate (88) is fixedly connected to the right end of the dispensing device mounting plate (81), a placement rack (89) is fixedly connected to the bottom right end of the first fixing plate (1) and the second fixing plate (11), a dispensing box (801) is provided on the surface of the placement rack (89), a soft pad (802) is fixedly connected to the bottom inside the dispensing box (801), and a guide partition plate (803) is fixedly connected to the top middle section of the front of the second fixing plate (11).

2. The electronic component chip counting and packaging device according to claim 1, characterized in that: The dispensing port (82), counting sensor (83), built-in fixing block (84), driver (85), electrically controlled telescopic column (86) and barrier soft plate (87) are provided in four sets. The barrier soft plate (87) is fixedly connected to the end of the electrically controlled telescopic column (86) away from the driver (85).

3. The electronic component chip counting and packaging device according to claim 1, characterized in that: The partition (88) is provided in three sets, the packaging box (801) is provided in four sets, and the partition (88) divides the placement rack (89) into four sections.

4. The electronic component chip counting and packaging device according to claim 1, characterized in that: The circulation mechanism (9) includes a first passage (91), the second fixed plate (11) has a first passage (91) at the top right end of the surface, the second fixed plate (11) has a second passage (92) at the top left end of the surface, the second fixed plate (11) has a turning conveyor (93) installed on the back of the second fixed plate (11), the turning conveyor (93) has a wear-resistant conveyor belt (94) connected to the surface of the turning conveyor (93), the turning conveyor (93) has a control motor (95) installed on the surface of the turning conveyor (93), the bottom of the turning conveyor (93) has a support frame (96) fixedly connected to the bottom, the support frame (96) has a control box (97) installed on the surface of the support frame (96), the second passage (92) has a first side guide plate (98) fixedly connected to the left side of the front, the second passage (92) has a second side guide plate (99) fixedly connected to the right side of the front, and the first side guide plate (98) has an arc-shaped barrier guide plate (901) fixedly connected to the front.

5. The electronic component chip counting and packaging device according to claim 4, characterized in that: The turning conveyor (93) and wear-resistant conveyor belt (94) are driven by a control motor (95) and a control box (97). A transmission belt (4) is provided between the first fixed plate (1) and the second fixed plate (11). The bottom ends of the first side guide plate (98), the second side guide plate (99) and the arc-shaped barrier guide plate (901) do not contact the transmission belt (4).

6. The electronic component chip counting and packaging device according to claim 1, characterized in that: A transmission controller (5) is installed on the front of the first fixed plate (1). A transmission roller (3) is rotatably connected between the first fixed plate (1) and the second fixed plate (11). A transmission belt (4) is connected to the surface of the transmission roller (3). A side frame (6) is fixedly connected to the top left side of the first fixed plate (1) and the second fixed plate (11). A feeding plate (7) is fixedly connected to the inner end of the side frame (6). Foot (2) is fixedly connected to the bottom left and right ends of the first fixed plate (1) and the second fixed plate (11).

Images