Prebaked anode carbon block stacking robot

Abstract

The utility model relates to the field of stacking manipulator, especially prebaked anode carbon block stacking manipulator, including gantry crane body, still including sliding frame, support plate, installation platform, mounting seat, electric push rod, rotary disc, connecting rod and bottom plate, and the telescopic end of crane of gantry crane body is provided with balance component, the lower surface of balance component is provided with sliding frame, and the lower surface of sliding frame is all installed with support plate before and after two sides, the utility model discloses through setting up electric push rod, and telescopic rod is pushed forward when electric push rod runs, and the connecting rod upper end is rotated in the process of pushing, and the connecting rod upper end rotates and drives the connecting rod lower end to rotate, and the connecting rod lower end rotates and drives the bottom plate to rotate, and whenever hoisting prebaked anode carbon block is finished, and external controller will start electric push rod, and make the bottom plate move to the prebaked anode carbon block downside, avoid the situation that prebaked anode carbon block appears to slide in hoisting process, to reach the purpose of preventing hoisting object from falling.

Description

Technical Field

[0001] This utility model relates to the field of stacking robots, and more particularly to a prebaked anode carbon block stacking robot. Background Technology

[0002] The prebaked anode carbon block stacking robot is an automated device used in the aluminum smelting industry. It is mainly used to efficiently and accurately complete the gripping, handling and stacking of prebaked anode carbon blocks, replacing traditional manual or hoisting operations, significantly improving production efficiency, reducing labor intensity, and reducing the risk of carbon block breakage, thus ensuring production safety and stability.

[0003] The existing prebaked anode carbon block stacking robot lacks a fall prevention function. Without this function, the prebaked anode carbon blocks may fall due to improper clamping, resulting in economic losses and personnel injuries.

[0004] Therefore, given that the existing prebaked anode carbon block stacking robot lacks a function to prevent falling, which leads to economic losses and personnel injuries when the prebaked anode carbon blocks fall due to improper clamping, there is an urgent need to design a new type of prebaked anode carbon block stacking robot. Utility Model Content

[0005] In order to overcome the lack of anti-fall function in the existing prebaked anode carbon block stacking robot, which causes economic losses and personnel injuries when the prebaked anode carbon blocks fall due to not being clamped tightly.

[0006] The technical solution of this utility model is as follows: a prebaked anode carbon block stacking robot, including a gantry crane body; it also includes a sliding frame, support plates, mounting platforms, mounting seats, electric push rods, rotating disks, connecting rods, and a base plate. The crane telescopic end of the gantry crane body is equipped with a balancing component. The lower surface of the balancing component is equipped with a sliding frame. Support plates are installed on both the front and rear sides of the lower surface of the sliding frame. Mounting platforms are installed on the upper side of the side of the two support plates away from the sliding frame. Mounting seats are installed symmetrically on the left side of the lower surface of the two mounting platforms. Electric push rods are rotatably connected between the two mounting seats on the front and rear sides. Rotating disks are rotatably connected on the lower side of the side of the two support plates away from the sliding frame. Connecting rods are provided on the side of the two rotating disks away from the sliding frame. The telescopic end of the electric push rod is rotatably connected to the upper end of the connecting rod, and the lower end of the connecting rod is connected to the base plate.

[0007] Preferably, by setting an electric push rod, the telescopic rod is pushed forward during operation, driving the upper end of the connecting rod to rotate. The rotation of the upper end of the connecting rod drives the lower end of the connecting rod to rotate, and the rotation of the lower end of the connecting rod drives the base plate to rotate accordingly. After each prebaked anode carbon block is hoisted, the external controller will activate the electric push rod to move the base plate to the underside of the prebaked anode carbon block, preventing the prebaked anode carbon block from slipping during hoisting. This achieves the purpose of preventing the hoisted object from falling, thus solving the problem that the existing prebaked anode carbon block stacking robot lacks the anti-fall function. Without the anti-fall function, the prebaked anode carbon block may fall due to not being clamped tightly, resulting in economic losses and personnel injuries.

[0008] Preferably, the balancing assembly includes a main plate, steel cables, and a secondary plate; the crane telescopic end of the gantry crane body is connected to the main plate, one end of a steel cable is connected to each of the four corners of the main plate, the other end of the four steel cables is connected to the secondary plate, and the lower surface of the secondary plate is connected to the upper surface of the sliding frame.

[0009] Preferably, a motor is provided on the left side of the front surface of the sliding frame, and the output end of the motor passes through the front surface of the sliding frame and is connected to a two-way lead screw. The rear surface of the two-way lead screw is rotatably connected to the inner rear surface of the sliding frame. The outer surface of the two-way lead screw is threaded to one end of a symmetrical sliding plate, and a clamping plate is installed on the lower surface of the two sliding plates.

[0010] Preferably, a limit rod is provided on the right side of the inner front surface of the sliding frame, and the outer surface of the limit rod is slidably connected to the other end of the two slide plates.

[0011] Preferably, the upper surface of the base plate is provided with a mounting groove, and a perforated steel plate is installed inside the mounting groove.

[0012] Preferably, each of the two connecting rods has a support column connected to one end on its left and right sides, and the other end of the support column is connected to the base plate.

[0013] Preferably, the lower surfaces of all four legs of the gantry crane body are equipped with casters.

[0014] The beneficial effects of this utility model are:

[0015] 1. By setting up an electric push rod, when the external controller issues a command, the telescopic rod of the electric push rod begins to perform a linear advancing action. During this process, the front end of the telescopic rod directly drives the upper end of the connecting rod to generate a rotational motion, and its lower end rotates synchronously due to the rotation of the upper end, forcing the base plate to rotate around the axis to a specified tilt angle. After the prebaked anode carbon block has completed the hoisting operation, the precise displacement control of the electric push rod allows the base plate plane to move precisely to the bottom position of the carbon block, thereby forming a physical limiting barrier when the hoisting equipment is removed. This effectively eliminates the risk of the carbon block slipping due to gravity offset, thus achieving the purpose of preventing the hoisted object from falling. This solves the problem that the existing prebaked anode carbon block stacking robot lacks the anti-fall function. Without the anti-fall function, there is a possibility that the prebaked anode carbon block may fall due to not being clamped tightly, resulting in economic losses and personnel injuries. Attached Figure Description

[0016] Figure 1 The diagram shown is a three-dimensional structural schematic of the prebaked anode carbon block stacking robot of this utility model.

[0017] Figure 2 The diagram shown is a schematic diagram of the mainboard structure of the prebaked anode carbon block stacking robot of this utility model;

[0018] Figure 3 The diagram shown is a schematic representation of the support plate structure of the prebaked anode carbon block stacking robot of this utility model.

[0019] Figure 4 The diagram shown is a schematic of the sliding frame structure of the prebaked anode carbon block stacking robot of this utility model.

[0020] Explanation of reference numerals in the attached drawings: 1. Gantry crane body; 201. Main board; 202. Steel cable; 203. Sub-plate; 3. Sliding frame; 4. Support plate; 5. Installation platform; 6. Mounting seat; 7. Electric push rod; 8. Rotary disc; 9. Connecting rod; 10. Base plate; 11. Motor; 12. Two-way lead screw; 13. Slide plate; 14. Clamping plate; 15. Limiting rod; 16. Mounting groove; 17. Perforated steel plate; 18. Support column; 19. Caster wheel. Detailed Implementation

[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0022] Please see Figures 1-4This utility model provides an embodiment of a prebaked anode carbon block stacking robot, including a gantry crane body 1; it also includes a sliding frame 3, support plates 4, mounting platforms 5, mounting seats 6, electric push rods 7, rotating disks 8, connecting rods 9, and a base plate 10. A balancing assembly is provided at the crane telescopic end of the gantry crane body 1. A sliding frame 3 is provided on the lower surface of the balancing assembly. Support plates 4 are installed on both the front and rear sides of the lower surface of the sliding frame 3. Mounting platforms 5 are installed on the upper sides of the two support plates 4 away from the sliding frame 3. Mounting seats 6 are symmetrically arranged on the left side of the lower surface of the two mounting platforms 5. Electric push rods 7 are rotatably connected between the two mounting seats 6 on the front and rear sides. Electric push rods 7 are rotatably connected to the lower sides of the two support plates 4 away from the sliding frame 3. There are two rotating disks 8, and each of the two rotating disks 8 has a connecting rod 9 on the side away from the sliding frame 3. The telescopic end of the electric push rod 7 is rotatably connected to the upper end of the connecting rod 9, and the lower end of the connecting rod 9 is connected to the base plate 10. When the electric push rod 7 is running, the telescopic rod is pushed forward, which drives the upper end of the connecting rod 9 to rotate. When the upper end of the connecting rod 9 rotates, it drives the lower end of the connecting rod 9 to rotate. When the lower end of the connecting rod 9 rotates, it drives the base plate 10 to rotate accordingly. Whenever the prebaked anode carbon block is hoisted, the external controller will start the electric push rod 7 to move the base plate 10 to the underside of the prebaked anode carbon block, so as to prevent the prebaked anode carbon block from slipping during the hoisting process, thereby achieving the purpose of preventing the hoisted object from falling.

[0023] Please see Figures 2-4In this embodiment, the balancing assembly includes a main plate 201, steel cables 202, and a secondary plate 203. The crane telescopic end of the gantry crane body 1 is connected to the main plate 201. One end of each steel cable 202 is connected to one of the four corners of the main plate 201. The other ends of the four steel cables 202 are connected to the secondary plate 203. The lower surface of the secondary plate 203 is connected to the upper surface of the sliding frame 3. By setting the steel cables 202, the four steel cables 202 form rigid constraints in the horizontal and vertical directions, restricting the lateral displacement and rotational freedom of the secondary plate 203, thereby achieving stable hoisting. A motor 11 is provided on the left side of the front surface of the sliding frame 3. The output end of the motor 11 passes through the front surface of the sliding frame 3 and is connected to a bidirectional lead screw 12. The rear surface of the bidirectional lead screw 12 is rotatably connected to the inner rear surface of the sliding frame 3. The outer surface of the rod 12 is threadedly connected to one end of two symmetrical sliding plates 13. Clamping plates 14 are installed on the lower surfaces of the two sliding plates 13. A motor 11 is installed, which drives the bidirectional lead screw 12 to rotate when it runs. When the bidirectional lead screw 12 rotates, the rotation of the two sliding plates 13 is restricted by the sliding frame 3, thereby causing the two sliding plates 13 to move relative to each other. When the sliding plates 13 move, they cause the two clamping plates 14 to move relative to each other, thereby achieving the purpose of clamping the object. A limit rod 15 is provided on the right side of the inner front surface of the sliding frame 3. The outer surface of the limit rod 15 is slidably connected to the other end of the two sliding plates 13. By setting the limit rod 15, since the limit rod 15 and the two sliding plates 13 are slidably connected, it can provide support when the two sliding plates 13 move, thereby achieving the purpose of assisting the sliding plates 13 to move.

[0024] Please see Figures 1-3 In this embodiment, the upper surface of the base plate 10 is provided with an installation groove 16, and a hollow steel plate 17 is installed inside the installation groove 16. By setting the hollow steel plate 17, the overall weight of the base plate 10 can be reduced, and the load burden of the electric push rod 7 can be reduced, thereby improving the overall stability. The left and right sides of the two connecting rods 9 are connected to one end of the support column 18, and the other end of the support column 18 is connected to the base plate 10. By setting the support column 18, the base plate 10 and the support column 18 form a triangular fixation, thereby strengthening the overall structural strength. The lower surfaces of the four legs of the gantry crane body 1 are provided with casters 19. By setting the casters 19, the casters 19 can rotate freely in the horizontal direction, allowing the gantry crane body 1 to move flexibly in any direction. Workers can easily push the gantry crane body 1 to the required position, saving manpower and time.

[0025] During operation, steel cables 202 are installed, forming rigid constraints in the horizontal and vertical directions to limit the lateral displacement and rotational freedom of the sub-plate 203, thereby achieving stable hoisting. A motor 11 is installed, which drives the bidirectional lead screw 12 to rotate. When the bidirectional lead screw 12 rotates, the sliding frame 3 restricts the rotation of the two sliding plates 13, causing them to move relative to each other. This movement of the sliding plates 13 then causes the two clamping plates 14 to move relative to each other, thus clamping the object. A limiting rod 15 is installed; since the limiting rod 15 and the two sliding plates 13 are slidably connected, it can... The system provides support when the two sliding plates 13 move, thereby assisting the sliding plates 13 in moving. By setting the hollow steel plate 17, the overall weight of the base plate 10 can be reduced, and the load burden on the electric push rod 7 can be reduced, thereby improving the overall stability. By setting the support column 18, the base plate 10 and the support column 18 form a triangular fixation, thereby strengthening the overall structural strength. By setting the universal wheel 19, the universal wheel 19 can rotate freely in the horizontal direction, allowing the gantry crane body 1 to move flexibly in any direction. Workers can easily push the gantry crane body 1 to the required position, saving manpower and time.

[0026] Through the above steps, by setting up the electric push rod 7, when the external controller issues a command, the telescopic rod of the electric push rod 7 begins to perform a linear pushing action. During this process, the front end of the telescopic rod directly drives the upper end of the connecting rod 9 to generate a rotational motion, and its lower end rotates synchronously due to the rotation of the upper end, forcing the base plate 10 to rotate around the axis to a specified tilt angle. After the prebaked anode carbon block has completed the hoisting operation, through the precise displacement control of the electric push rod 7, the plane of the base plate 10 is precisely moved to the bottom position of the carbon block, thereby forming a physical limiting barrier when the hoisting equipment is removed, effectively eliminating the risk of the carbon block slipping due to gravity offset, thus achieving the purpose of preventing the hoisted object from falling. This solves the problem that the existing prebaked anode carbon block stacking robot lacks the anti-fall function. Without the anti-fall function, there may be cases where the prebaked anode carbon block is not clamped and falls, resulting in economic losses and personnel injuries.

Claims

1. A prebaked anode carbon block stacking robot, comprising a gantry crane body (1); characterized in that: It also includes a sliding frame (3), a support plate (4), an installation platform (5), a mounting seat (6), an electric push rod (7), a rotating disk (8), a connecting rod (9), and a base plate (10). The crane telescopic end of the gantry crane body (1) is equipped with a balancing component. The lower surface of the balancing component is equipped with a sliding frame (3). Support plates (4) are installed on both the front and rear sides of the lower surface of the sliding frame (3). Installation platforms (5) are installed on the upper side of the side of the two support plates (4) away from the sliding frame (3). The lower left side of the two installation platforms (5) is equipped with symmetrical mounting seats (6). Electric push rods (7) are rotatably connected between the two mounting seats (6) on the front and rear sides. Rotating disks (8) are rotatably connected on the lower side of the side of the two support plates (4) away from the sliding frame (3). Connecting rods (9) are provided on the side of the two rotating disks (8) away from the sliding frame (3). The telescopic end of the electric push rod (7) is rotatably connected to the upper end of the connecting rod (9). The lower end of the connecting rod (9) is connected to the base plate (10).

2. The prebaked anode carbon block stacking robot according to claim 1, characterized in that: The balancing assembly includes a main plate (201), steel cables (202) and a secondary plate (203); the crane telescopic end of the gantry crane body (1) is connected to the main plate (201), and one end of the steel cable (202) is connected to each of the four corners of the main plate (201). The other end of the four steel cables (202) is connected to the secondary plate (203), and the lower surface of the secondary plate (203) is connected to the upper surface of the sliding frame (3).

3. The prebaked anode carbon block stacking robot according to claim 1, characterized in that: A motor (11) is provided on the left side of the front surface of the sliding frame (3). The output end of the motor (11) passes through the front surface of the sliding frame (3) and is connected to a two-way lead screw (12). The rear surface of the two-way lead screw (12) is rotatably connected to the inner rear surface of the sliding frame (3). The outer surface of the two-way lead screw (12) is threadedly connected to one end of a front-to-back symmetrical sliding plate (13). A clamp (14) is installed on the lower surface of the two sliding plates (13).

4. The prebaked anode carbon block stacking robot according to claim 1, characterized in that: A limit rod (15) is provided on the right side of the inner front surface of the sliding frame (3), and the outer surface of the limit rod (15) is slidably connected to the other end of the two slide plates (13).

5. The prebaked anode carbon block stacking robot according to claim 1, characterized in that: The upper surface of the base plate (10) is provided with an installation groove (16), and a perforated steel plate (17) is installed inside the installation groove (16).

6. The prebaked anode carbon block stacking robot according to claim 1, characterized in that: The left and right sides of the two connecting rods (9) are connected to one end of the support column (18), and the other end of the support column (18) is connected to the base plate (10).

7. The prebaked anode carbon block stacking robot according to claim 1, characterized in that: The four legs of the gantry crane body (1) are equipped with casters (19) on their lower surfaces.

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