An anti-explosion type automatic loading system based on a metering pry

Abstract

The utility model discloses an anti -explosion type automation loading system based on measurement pry relates to loading technical field, including measurement pry installation mechanism, measurement pry installation mechanism, including mounting panel, the top fixedly connected with measurement pry of mounting panel, position adjusting mechanism, position adjusting mechanism includes mounting bracket, the bottom fixedly connected with the top of mounting panel of mounting bracket, the inner wall fixedly connected with first air cylinder of mounting bracket. The utility model discloses through the setting of position adjusting mechanism, can multidirectional adjustment loading pipe position angle, promotes the docking efficiency and accuracy, avoids material leakage, reduces manpower input simultaneously with automatic operation, reduces the labor intensity, and the cooperation automatic clamping of loading mechanism component, combine rubber pad, enhance the connection leakproofness and stability, the setting of anti -explosion ground wire can eliminate the static electricity hidden danger, and reduce personnel contact risk, all -round improvement system safety, improve the loading process efficiency.

Description

Technical Field

[0001] This utility model relates to the field of vehicle loading technology, specifically to an explosion-proof automated vehicle loading system based on a metering skid. Background Technology

[0002] In the energy and basic industries such as petroleum, chemicals, and natural gas, metering skids play a crucial role in accurately and efficiently loading stored liquid materials, such as refined oil and liquid chemical raw materials, into transport vehicles. By integrating metering, control, and conveying functions, metering skids ensure accurate measurement and safe transfer of materials, making them an indispensable key link in the industrial production supply chain.

[0003] Currently, traditional loading systems typically employ manual or semi-automated operation. During the loading process, the output end of the metering skid is manually connected to the liquid injection port of the transport vehicle via a hose. This method has a low degree of automation, requires manual connection of the liquid injection port, and is labor-intensive and inefficient. Therefore, an explosion-proof automated loading system based on a metering skid is proposed. Utility Model Content

[0004] This invention provides an explosion-proof automated loading system based on a metering skid to solve the problems mentioned in the background art.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:

[0006] An explosion-proof automated loading system based on a metering skid includes a metering skid mounting mechanism, which includes a mounting plate with a metering skid fixedly connected to the top of the mounting plate; a position adjustment mechanism including a mounting frame with its bottom fixedly connected to the top of the mounting plate and a first cylinder fixedly connected to the inner wall of the mounting frame; and a loading mechanism including a connecting hose with a loading pipe fixedly connected to one end of the connecting hose and a rubber pad fixedly connected to one end of the loading pipe.

[0007] A further improvement of the present invention is that the metering skid installation mechanism further includes an input port and an output port, the input port and the output port being respectively located on both sides of the metering skid, and one side of the output port being connected to one end of a connecting hose.

[0008] A further improvement of the present invention is that the position adjustment mechanism further includes a mounting component, the bottom of which is fixedly connected to the output end of the first cylinder, and the two ends of the bottom of the mounting component are fixedly connected to a first guide rod, the surface of which is slidably connected to the interior of the mounting frame.

[0009] A further improvement of the present invention is that: a first slide rail is fixedly connected to the top of the mounting component, a sliding sleeve is slidably connected to the top of the first slide rail, and a movable plate is fixedly connected to the top of the sliding sleeve.

[0010] A further improvement of this utility model is that: a connector is fixedly connected to the bottom of the movable plate, and a second cylinder is fixedly connected to one side of the connector, and the surface of the second cylinder is fixedly connected to the inner wall of the mounting component.

[0011] A further improvement of the present invention is that the loading mechanism further includes a second slide rail, a driving block is slidably connected to the surface of the second slide rail, a screw is threadedly connected to the inside of the driving block, and a motor is provided at one end of the screw.

[0012] A further improvement of the present invention is that: a fixed cover is fixedly connected to one side of the drive block, a third cylinder is fixedly connected to one side of the fixed cover, and a clamping plate is fixedly connected to the output end of the third cylinder to clamp the end flange of the loading pipe and the liquid injection port flange of the transport vehicle.

[0013] A further improvement of this utility model is that a second guide rod is fixedly connected to one side of the clamping plate, the surface of the second guide rod is slidably connected to the inside of the fixing cover, and an explosion-proof grounding wire is provided on the surface of the fixing cover.

[0014] Due to the adoption of the above technical solution, the technological progress achieved by this utility model compared to the prior art is as follows:

[0015] This utility model provides an explosion-proof automated loading system based on a metering skid. Through the setting of a position adjustment mechanism, the position and angle of the loading pipe can be adjusted in multiple directions, improving docking efficiency and accuracy, preventing material leakage. Simultaneously, automated operation reduces manpower input and labor intensity. Furthermore, the loading mechanism components work together with automatic clamping and rubber pads to enhance connection sealing and stability. The explosion-proof grounding wire eliminates static electricity hazards and reduces the risk of personnel contact, comprehensively improving system safety and increasing loading process efficiency. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0017] Figure 2 This is a side view of the present invention.

[0018] Figure 3 This is a schematic diagram of the position adjustment mechanism of this utility model;

[0019] Figure 4 This is an exploded view of the position adjustment mechanism of this utility model;

[0020] Figure 5 This is a bottom view of the position adjustment mechanism of this utility model;

[0021] Figure 6 For the present utility model Figure 2 Enlarged structural diagram at point A in the middle.

[0022] In the diagram: 11. Mounting plate; 12. Metering skid; 13. Input port; 14. Output port; 21. Mounting bracket; 22. First cylinder; 23. Mounting component; 24. First guide rod; 25. First slide rail; 26. Sliding sleeve; 27. Moving plate; 28. Connector; 29. ​​Second cylinder; 31. Connecting hose; 32. Loading pipe; 33. Rubber pad; 34. Second slide rail; 35. Drive block; 36. Screw; 37. Motor; 38. Fixing cover; 39. Third cylinder; 310. Clamping plate; 311. Second guide rod; 312. Explosion-proof grounding wire. Detailed Implementation

[0023] The present invention will be further described in detail below with reference to embodiments:

[0024] Example 1

[0025] like Figure 1-6 As shown, this utility model provides an explosion-proof automated loading system based on a metering skid, including a metering skid mounting mechanism, which includes a mounting plate 11, with a metering skid 12 fixedly connected to the top of the mounting plate 11; a position adjustment mechanism, which includes a mounting frame 21, with the bottom of the mounting frame 21 fixedly connected to the top of the mounting plate 11, and a first cylinder 22 fixedly connected to the inner wall of the mounting frame 21; and a loading mechanism, which includes a connecting hose 31, with a loading pipe 32 fixedly connected to one end of the connecting hose 31, and a rubber pad 33 fixedly connected to one end of the loading pipe 32.

[0026] In this embodiment, firstly, after the transport vehicle is in place, the position adjustment mechanism begins to operate. The first cylinder 22 activates, pushing the mounting component 23 up and down along the first guide rod 24 within the mounting frame 21, initially adjusting the height of the loading mechanism. Simultaneously, the second cylinder 29, through the connecting component 28, drives the moving plate 27 to slide horizontally on the first slide rail 25. Combined with the action of the first cylinder, this adjusts the spatial position of the loading pipe 32, aligning it with the liquid injection port of the transport vehicle.

[0027] Example 2

[0028] like Figure 1-6As shown, based on Embodiment 1, this utility model provides a technical solution: Preferably, the metering skid installation mechanism further includes an input port 13 and an output port 14, which are respectively disposed on both sides of the metering skid 12. One side of the output port 14 is connected to one end of the connecting hose 31. The position adjustment mechanism further includes a mounting component 23. The bottom of the mounting component 23 is fixedly connected to the output end of the first cylinder 22. The two ends of the bottom of the mounting component 23 are fixedly connected to the first guide rod 24. The surface of the first guide rod 24 is slidably connected to the inside of the mounting frame 21. The top of the mounting component 23 is fixedly connected to the first slide rail 25. The top of the first slide rail 25 is slidably connected to the sliding sleeve 26. The top of the sliding sleeve 26 is fixedly connected to the moving plate 27.

[0029] In this embodiment, the screw 36 is driven to rotate by the motor 37 in the loading mechanism, and the drive block 35, which is threadedly connected to the screw 36, moves on the second slide rail 34, so that the end flange of the loading pipe 32 and the vehicle injection port flange are placed inside the fixed cover 38. The third cylinder 39 pushes the clamping plate 310 to clamp the end flange of the loading pipe 32 and the injection port flange of the transport vehicle. The second guide rod 311 ensures that the clamping plate 310 moves smoothly, and the rubber pad 33 enhances the sealing of the connection.

[0030] Example 3

[0031] like Figure 1-6 As shown, based on Embodiment 1, this utility model provides a technical solution: Preferably, a connector 28 is fixedly connected to the bottom of the movable plate 27, a second cylinder 29 is fixedly connected to one side of the connector 28, the surface of the second cylinder 29 is fixedly connected to the inner wall of the mounting component 23, the loading mechanism also includes a second slide rail 34, a drive block 35 is slidably connected to the surface of the second slide rail 34, a screw 36 is threadedly connected to the inside of the drive block 35, a motor 37 is provided at one end of the screw 36, a fixed cover 38 is fixedly connected to one side of the drive block 35, a third cylinder 39 is fixedly connected to one side of the fixed cover 38, a clamping plate 310 is fixedly connected to the output end of the third cylinder 39 to clamp the end flange of the loading pipe 32 to the liquid injection port flange of the transport vehicle, a second guide rod 311 is fixedly connected to one side of the clamping plate 310, the surface of the second guide rod 311 is slidably connected to the inside of the fixed cover 38, and an explosion-proof grounding wire 312 is provided on the surface of the fixed cover 38.

[0032] In this embodiment, material enters the metering skid 12 from the storage tank via the inlet 13 of the metering skid installation mechanism. Flow rate, on / off control, and pressure monitoring are achieved through flow meters, valve groups, and pressure sensors to ensure accurate metering. The metered material is then transported to the storage tank of the transport vehicle via the outlet 14, along the connecting hose 31 and loading pipe 32. During loading, the explosion-proof grounding wire 312 effectively dissipates static electricity, ensuring the system operates safely in flammable and explosive environments until loading is complete, at which point all mechanisms reset, ready for the next loading task.

[0033] The working principle of this explosion-proof automated loading system based on a metering skid will be explained in detail below.

[0034] like Figure 1-6 As shown, firstly, after the transport vehicle is in place, the position adjustment mechanism begins to work. The first cylinder 22 is activated, pushing the mounting component 23 to move up and down along the first guide rod 24 within the mounting frame 21, initially adjusting the height of the loading mechanism. Simultaneously, the second cylinder 29 drives the moving plate 27 to slide horizontally on the first slide rail 25 via the connecting piece 28. Combined with the action of the first cylinder, this adjusts the spatial position of the loading pipe 32, aligning it with the liquid injection port of the transport vehicle. Next, the motor 37 in the loading mechanism drives the screw 36 to rotate, and the drive block 35, threadedly connected to the screw 36, moves on the second slide rail 34, placing the end flange of the loading pipe 32 and the liquid injection port flange of the vehicle within the fixed cover 38. The third cylinder 39 pushes the clamping plate 310 to clamp the end flange of the loading pipe 32 with the liquid injection port flange of the transport vehicle. The second guide rod 311 ensures the smooth movement of the clamping plate 310, while the rubber pad 33 enhances the sealing of the connection. Subsequently, the material enters the metering skid 12 from the storage tank through the input port 13 of the metering skid installation mechanism. Flow, on / off control, and pressure monitoring are performed through a flow meter, valve group, and pressure sensor to ensure accurate metering. The metered material is then transported to the storage tank of the transport vehicle through the output port 14, along the connecting hose 31 and the loading pipe 32. During the loading process, the explosion-proof grounding wire 312 effectively conducts static electricity, ensuring the safe operation of the system in a flammable and explosive environment until loading is completed, and all mechanisms are reset, ready for the next loading task.

[0035] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.

Claims

1. An explosion-proof automated loading system based on a metering skid, characterized in that: include Metering skid installation mechanism, the metering skid installation mechanism includes an installation plate (11), and a metering skid (12) is fixedly connected to the top of the installation plate (11). The position adjustment mechanism includes a mounting bracket (21), the bottom of which is fixedly connected to the top of the mounting plate (11), and a first cylinder (22) is fixedly connected to the inner wall of the mounting bracket (21). The loading mechanism includes a connecting hose (31), one end of which is fixedly connected to a loading pipe (32), and one end of the loading pipe (32) is fixedly connected to a rubber pad (33).

2. The explosion-proof automated loading system based on a metering skid according to claim 1, characterized in that: The metering skid installation mechanism also includes an input port (13) and an output port (14), which are respectively located on both sides of the metering skid (12), and one side of the output port (14) is connected to one end of the connecting hose (31).

3. The explosion-proof automated loading system based on a metering skid according to claim 1, characterized in that: The position adjustment mechanism further includes a mounting component (23). The bottom of the mounting component (23) is fixedly connected to the output end of the first cylinder (22). The two ends of the bottom of the mounting component (23) are fixedly connected to a first guide rod (24). The surface of the first guide rod (24) is slidably connected to the interior of the mounting frame (21).

4. The explosion-proof automated loading system based on a metering skid according to claim 3, characterized in that: The top of the mounting component (23) is fixedly connected to a first slide rail (25), the top of the first slide rail (25) is slidably connected to a sliding sleeve (26), and the top of the sliding sleeve (26) is fixedly connected to a moving plate (27).

5. The explosion-proof automated loading system based on a metering skid according to claim 4, characterized in that: The bottom of the movable plate (27) is fixedly connected to a connector (28), and a second cylinder (29) is fixedly connected to one side of the connector (28). The surface of the second cylinder (29) is fixedly connected to the inner wall of the mounting component (23).

6. The explosion-proof automated loading system based on a metering skid according to claim 1, characterized in that: The loading mechanism also includes a second slide rail (34), on which a drive block (35) is slidably connected. A screw (36) is threadedly connected inside the drive block (35), and a motor (37) is provided at one end of the screw (36).

7. The explosion-proof automated loading system based on a metering skid according to claim 6, characterized in that: A fixed cover (38) is fixedly connected to one side of the drive block (35), and a third cylinder (39) is fixedly connected to one side of the fixed cover (38). A clamping plate (310) is fixedly connected to the output end of the third cylinder (39) to clamp the end flange of the loading pipe (32) and the liquid injection port flange of the transport vehicle.

8. The explosion-proof automated loading system based on a metering skid according to claim 7, characterized in that: A second guide rod (311) is fixedly connected to one side of the clamp (310). The surface of the second guide rod (311) is slidably connected to the inside of the fixing cover (38). An explosion-proof grounding wire (312) is provided on the surface of the fixing cover (38).

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