Aluminum alloy welding wire production and processing wastewater treatment device

CN224299082UActive Publication Date: 2026-05-29ZHENGZHOU CHUANWANG WELDING MATERIALS CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHENGZHOU CHUANWANG WELDING MATERIALS CO LTD
Filing Date
2025-07-02
Publication Date
2026-05-29

AI Technical Summary

Technical Problem

Existing wastewater treatment facilities cannot effectively collect and recycle metal waste generated during the aluminum alloy welding wire processing, leading to increased pressure on subsequent treatment, increased sludge volume, and resource waste, posing environmental risks.

Method used

The system uses a magnetic suction component to collect metal waste from wastewater via magnetic strips. Combined with a vibrating motor and threaded rod design, it achieves automatic recycling and sedimentation of metal waste, reducing sedimentation or filtration load and minimizing sludge production.

Benefits of technology

It has achieved efficient recycling and reuse of metal waste, reduced raw material costs, reduced sludge volume, reduced subsequent treatment pressure, and improved treatment efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a kind of aluminium alloy welding wire production and processing wastewater treatment device, comprising: sediment assembly, the sediment assembly includes connecting box and the sediment tank located inside connecting box, the bottom of the sediment tank and located center fixed installation has vibration motor, the output end fixed mounting of the vibration motor has output shaft, the outside fixed mounting of two the output shaft has weight block: magnetic attraction component, the magnetic attraction component includes fixed mounting in the fixed frame of connecting box rear side, the inside swing joint of the fixed frame has threaded rod, the surface screw thread connection of the threaded rod has threaded sleeve, the top fixed mounting of the threaded sleeve has connecting frame, by the setting of magnetic attraction component, can generate magnetic force by magnetic force strip, the metal waste contained in the wastewater generated in the aluminium alloy welding wire processing process is collected and handled, reduce subsequent sedimentation or filtration load, reduce sludge generation, while recycled metal can be recycled, reduce raw material cost.
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Description

Technical Field

[0001] This utility model relates to a wastewater treatment device for aluminum alloy welding wire production and processing, belonging to the field of wastewater treatment technology. Background Technology

[0002] Aluminum alloy welding wire is a filler metal used for welding aluminum alloy materials. It is usually made of aluminum alloy with a composition similar to that of the base material. It has good corrosion resistance, high strength and excellent thermal and electrical conductivity. Its surface is specially treated to improve welding stability. It is divided into types such as welding wire for inert gas shielded welding or brazing wire. Wastewater is generated during the processing of aluminum alloy welding wire, so wastewater treatment equipment is required.

[0003] Authorization announcement number (CN 207142992 U) discloses a wastewater treatment device for welding wire production, including a wastewater tank. The wastewater tank is fixedly connected to an inlet tank via a plastic hose, and the inlet tank is located on the right side of the wastewater tank. A water pump is installed inside the inlet tank, and the water pump is connected to a separating funnel via an inlet pipe. An electrolytic cell is arranged on the right side of the separating funnel. A metal ion electrolyzer and a centrifuge are installed inside the electrolytic cell, with the metal ion electrolyzer located above the centrifuge. A purification tank is arranged on the right side of the electrolytic cell, and the purification tank is fixedly connected to a clean water storage tank via a conduit. A drainage flow meter is installed inside the clean water storage tank, and a water outlet is arranged on the right side of the clean water storage tank. This utility model has a scientific and reasonable structural design. By filtering and purifying industrial wastewater layer by layer, it protects the ecological environment and plays a good role in promoting energy conservation and environmental protection in the welding wire industry, which is in line with the strategic goal of sustainable development.

[0004] However, existing wastewater treatment equipment cannot collect and recycle the metal waste contained in the wastewater during use. This leads to increased pressure on subsequent treatment, increased sludge volume, increased disposal costs, and the inability to recover metal resources, which wastes raw materials and may increase environmental risks due to excessive heavy metal residues.

[0005] Therefore, a wastewater treatment device for aluminum alloy welding wire production and processing is proposed. Utility Model Content

[0006] In view of this, the present invention provides a wastewater treatment device for aluminum alloy welding wire production and processing, so as to solve or alleviate the technical problems existing in the prior art, and at least provide a beneficial option.

[0007] The technical solution of this utility model is achieved as follows: a wastewater treatment device for aluminum alloy welding wire production and processing, comprising:

[0008] A sedimentation assembly includes a connecting box and a sedimentation tank located inside the connecting box. A vibration motor is fixedly installed at the bottom and center of the sedimentation tank. An output shaft is fixedly installed at the output end of the vibration motor, and two eccentric blocks are fixedly installed on the outer sides of the two output shafts.

[0009] A magnetic suction assembly includes a fixed frame fixedly installed on the rear side of the connecting box. A threaded rod is movably connected to the inner side of the fixed frame. A threaded sleeve is threadedly connected to the surface of the threaded rod. A connecting frame is fixedly installed on the top of the threaded sleeve and extends to the inner side of the sedimentation box. A positioning plate is fixedly installed at the lower end of the connecting frame, and a magnetic strip is provided at the bottom of the positioning plate.

[0010] More preferably, a servo motor is fixedly installed on the right side of the mounting bracket, and the output end of the servo motor is fixedly connected to the threaded rod.

[0011] More preferably, the positioning plate has a slot on its inner side, and a locking block is fixedly installed on the top of the magnetic strip. The locking block is locked inside the slot, and the positioning plate is connected to the locking block by bolts.

[0012] More preferably, a guide block is fixedly installed on the rear side of the threaded sleeve, and a guide groove is opened on the inner side of the fixing frame, with the guide block slidably connected to the inner side of the guide groove.

[0013] More preferably, support blocks are fixedly installed on both the left and right sides of the bottom of the sedimentation tank, bearing sleeves are fixedly installed on the inner side of both support blocks, and the output shaft passes through the bearing sleeves inside the support blocks and extends to the outer side of the support blocks.

[0014] More preferably, connecting rods are fixedly installed around the bottom of the sedimentation tank, the lower ends of the connecting rods penetrate the connecting tank and extend to the bottom of the connecting tank, and limit blocks are fixedly installed at the bottom of the connecting rods.

[0015] More preferably, rigid springs are fixedly installed around the bottom of the sedimentation tank, the rigid springs are located on the outside of the connecting rod, and the lower end of the rigid springs is fixedly connected to the bottom of the connecting tank cavity around the perimeter.

[0016] More preferably, a drain valve is provided on the right side of the connecting box, and a through groove is connected to the bottom of the right side of the sedimentation tank, the through groove being connected to the inside of the drain valve.

[0017] The present invention has the following advantages due to the adoption of the above technical solution:

[0018] I. This utility model, through the setting of the magnetic suction component, can generate magnetic force through the magnetic strip to collect and treat the metal waste contained in the wastewater generated during the aluminum alloy welding wire processing, reduce the subsequent sedimentation or filtration load, reduce sludge production, and at the same time, the recovered metal can be recycled, reducing raw material costs.

[0019] II. This utility model can improve the stability of the threaded sleeve during movement by setting guide blocks and guide grooves, support the output shaft by setting support blocks, ensure that the sedimentation tank moves along a predetermined trajectory by setting connecting rods and limiting blocks, increase the vibration amplitude of the sedimentation tank by setting hard springs, and provide movement space for the drain valve by setting through grooves.

[0020] The above overview is for illustrative purposes only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features of the present invention will become readily apparent from the accompanying drawings and the following detailed description. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0022] Figure 1 This is a three-dimensional front view structural diagram of the present invention;

[0023] Figure 2 This is a three-dimensional bottom view of the structure of this utility model;

[0024] Figure 3 This is a schematic diagram of the three-dimensional rear view structure of this utility model;

[0025] Figure 4 This is a schematic diagram of the bottom structure of the sedimentation tank of this utility model;

[0026] Figure 5 This is a schematic diagram of the magnetic attraction component structure of this utility model;

[0027] Figure 6 This utility model Figure 4 Enlarged structural diagram at point A in the middle;

[0028] Figure 7 This utility model Figure 5 Enlarged structural diagram at point B.

[0029] Reference numerals: 100, sedimentation assembly; 101, connecting box; 102, sedimentation tank; 103, vibration motor; 104, output shaft; 105, eccentric block; 106, support block; 107, connecting rod; 108, limiting block; 109, rigid spring; 110, drain valve; 111, through groove; 200, magnetic suction assembly; 201, fixing frame; 202, servo motor; 203, threaded rod; 204, threaded sleeve; 205, connecting frame; 206, positioning plate; 207, slot; 208, locking block; 209, magnetic strip; 210, guide block; 211, guide groove. Detailed Implementation

[0030] In the following description, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of this invention. Therefore, the drawings and description are considered to be exemplary in nature and not restrictive.

[0031] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings.

[0032] Example 1

[0033] like Figure 1-7 As shown in the figure, this utility model embodiment provides a wastewater treatment device for aluminum alloy welding wire production and processing, including:

[0034] The sedimentation assembly 100 includes a connecting box 101 and a sedimentation box 102 located inside the connecting box 101. A vibration motor 103 is fixedly installed at the bottom and center of the sedimentation box 102. An output shaft 104 is fixedly installed at the output end of the vibration motor 103. An eccentric block 105 is fixedly installed on the outer side of the two output shafts 104.

[0035] The magnetic suction assembly 200 includes a fixed frame 201 fixedly installed on the rear side of the connecting box 101. A threaded rod 203 is movably connected to the inner side of the fixed frame 201. A threaded sleeve 204 is threadedly connected to the surface of the threaded rod 203. A connecting frame 205 is fixedly installed on the top of the threaded sleeve 204 and extends to the inner side of the sedimentation box 102. A positioning plate 206 is fixedly installed at the lower end of the connecting frame 205. A magnetic strip 209 is provided at the bottom of the positioning plate 206.

[0036] A servo motor 202 is fixedly installed on the right side of the fixed frame 201. The output end of the servo motor 202 is fixedly connected to the threaded rod 203. A slot 207 is opened on the inner side of the positioning plate 206. A locking block 208 is fixedly installed on the top of the magnetic strip 209. The locking block 208 is locked in the inner side of the slot 207, and the positioning plate 206 is connected to the locking block 208 by bolts.

[0037] With the magnetic component 200, magnetic force can be generated by the magnetic strip 209 to collect and treat the metal waste contained in the wastewater generated during the aluminum alloy welding wire processing, reducing the subsequent sedimentation or filtration load, reducing sludge generation, and the recovered metal can be recycled to reduce raw material costs.

[0038] Example 2

[0039] like Figure 1-7 As shown, in one embodiment, a guide block 210 is fixedly installed on the rear side of the threaded sleeve 204, and a guide groove 211 is opened on the inner side of the fixing frame 201. The guide block 210 is slidably connected to the inner side of the guide groove 211. Support blocks 106 are fixedly installed on both the left and right sides of the bottom of the sedimentation tank 102. Bearing sleeves are fixedly installed on the inner side of both support blocks 106, and the output shaft 104 passes through the bearing sleeves on the inner side of the support block 106 and extends to the outer side of the support block 106. Connecting rods 107 are fixedly installed around the bottom of the sedimentation tank 102. The lower end of 107 passes through the connecting box 101 and extends to the bottom of the connecting box 101. A limit block 108 is fixedly installed at the bottom of the connecting rod 107. Hard springs 109 are fixedly installed around the bottom of the sedimentation tank 102. The hard springs 109 are located on the outside of the connecting rod 107. The lower end of the hard springs 109 is fixedly connected to the bottom of the inner cavity of the connecting box 101. A drain valve 110 is provided on the right side of the connecting box 101. A through groove 111 is connected to the bottom of the right side of the sedimentation tank 102. The through groove 111 is connected to the inside of the drain valve 110.

[0040] The guide block 210 and guide groove 211 improve the stability of the threaded sleeve 204 during movement. The support block 106 supports the output shaft 104. The connecting rod 107 and limit block 108 ensure that the sedimentation tank 102 moves along a predetermined trajectory. The rigid spring 109 increases the vibration amplitude of the sedimentation tank 102. The through groove 111 provides movement space for the drain valve 110.

[0041] When this utility model is in operation: after the waste liquid is placed into the inner cavity of the sedimentation tank 102, the vibration motor 103 can be started to drive the output shaft 104 at the output end to rotate. During the rotation of the output shaft 104, the offset block 105 is driven to rotate. Affected by the weight offset of the offset block 105, the sedimentation tank 102 is driven to vibrate. During the vibration of the sedimentation tank 102, the hard spring 109 is squeezed and rebounds through its own tension, thereby increasing the vibration amplitude of the sedimentation tank 102 and accelerating the sedimentation of metal waste inside the sedimentation tank 102. At this time, the servo motor 202 can be started to drive the threaded rod 203 at the output end to rotate. During the rotation of the threaded rod 203, the threaded sleeve 204 is driven to move laterally through the action of the threaded connection. At the same time as the threaded sleeve 204 moves, the connecting frame 205, the positioning plate 206 and the clamping block 208 move laterally, and the metal waste at the bottom of the sedimentation tank 102 is sucked up by the magnetic strip 209.

[0042] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any person skilled in the art can easily conceive of various variations or substitutions within the technical scope disclosed in this utility model, and these should all be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.

Claims

1. A wastewater treatment device for aluminum alloy welding wire production and processing, characterized in that, include: A sedimentation assembly (100) includes a connecting box (101) and a sedimentation tank (102) located inside the connecting box (101). A vibration motor (103) is fixedly installed at the bottom and center of the sedimentation tank (102). An output shaft (104) is fixedly installed at the output end of the vibration motor (103). An eccentric block (105) is fixedly installed on the outer side of the two output shafts (104). A magnetic suction assembly (200) includes a fixed frame (201) fixedly installed on the rear side of the connecting box (101). A threaded rod (203) is movably connected to the inner side of the fixed frame (201). A threaded sleeve (204) is threadedly connected to the surface of the threaded rod (203). A connecting frame (205) is fixedly installed on the top of the threaded sleeve (204), and the connecting frame (205) extends to the inner side of the sedimentation tank (102). A positioning plate (206) is fixedly installed at the lower end of the connecting frame (205), and a magnetic strip (209) is provided at the bottom of the positioning plate (206).

2. The wastewater treatment device for aluminum alloy welding wire production and processing according to claim 1, characterized in that: A servo motor (202) is fixedly installed on the right side of the mounting bracket (201), and the output end of the servo motor (202) is fixedly connected to the threaded rod (203).

3. The wastewater treatment device for aluminum alloy welding wire production and processing according to claim 1, characterized in that: The positioning plate (206) has a slot (207) on its inner side, and a block (208) is fixedly installed on the top of the magnetic strip (209). The block (208) is engaged in the inner side of the slot (207), and the positioning plate (206) is connected to the block (208) by bolts.

4. The wastewater treatment device for aluminum alloy welding wire production and processing according to claim 1, characterized in that: A guide block (210) is fixedly installed on the rear side of the threaded sleeve (204), and a guide groove (211) is opened on the inner side of the fixing frame (201). The guide block (210) is slidably connected to the inner side of the guide groove (211).

5. The wastewater treatment device for aluminum alloy welding wire production and processing according to claim 1, characterized in that: Support blocks (106) are fixedly installed on both the left and right sides of the bottom of the sedimentation tank (102). Bearing sleeves are fixedly installed on the inner side of the two support blocks (106), and the output shaft (104) passes through the bearing sleeves inside the support blocks (106) and extends to the outer side of the support blocks (106).

6. The wastewater treatment device for aluminum alloy welding wire production and processing according to claim 1, characterized in that: Connecting rods (107) are fixedly installed around the bottom of the sedimentation tank (102). The lower end of the connecting rod (107) passes through the connecting tank (101) and extends to the bottom of the connecting tank (101). A limit block (108) is fixedly installed at the bottom of the connecting rod (107).

7. The wastewater treatment device for aluminum alloy welding wire production and processing according to claim 6, characterized in that: Hard springs (109) are fixedly installed around the bottom of the sedimentation tank (102). The hard springs (109) are located outside the connecting rod (107), and the lower end of the hard springs (109) is fixedly connected to the bottom of the inner cavity of the connecting box (101).

8. The wastewater treatment device for aluminum alloy welding wire production and processing according to claim 1, characterized in that: A drain valve (110) is provided on the right side of the connecting box (101), and a through groove (111) is connected to the bottom of the right side of the sedimentation box (102), and the through groove (111) is connected to the inside of the drain valve (110).