A yarn tension balancing structure for a knitting apparatus
By designing a combined structure of tension balancing frame and transmission section, real-time adjustment and heating of yarn tension are achieved, solving the problem of unstable yarn tension and improving the stability of yarn transmission and fabric quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHUJI KEJUN MASCH CO LTD
- Filing Date
- 2025-04-10
- Publication Date
- 2026-05-29
Smart Images

Figure CN224299538U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of yarn tension balancing structures, and in particular to a yarn tension balancing structure for knitting equipment. Background Technology
[0002] Yarn tension balancing is a process in yarn processing that ensures the yarn's performance remains relatively stable during subsequent use, thereby guaranteeing fabric quality.
[0003] Most existing yarn tension balancing structures have relatively fixed internal transmission processes, resulting in different tension requirements for different yarn structures. The fixed structure cannot effectively adjust the tension in real time, which can lead to problems such as yarn breakage or quality issues. To solve these problems, a yarn tension balancing structure for knitting equipment is proposed. Utility Model Content
[0004] This invention provides a yarn tension balancing structure for knitting equipment, which solves the problems mentioned in the background art.
[0005] The technical problem solved by this utility model is achieved through the following technical solution:
[0006] A yarn tension balancing structure for knitting equipment includes a tension balancing frame and a processing chamber within the frame. The processing chamber contains a transmission section, which includes two tensioning rollers and an adjusting roller. The adjusting roller is located between the two tensioning rollers and slides vertically within the processing chamber to adjust the tension during yarn transmission. A driving element is provided on one side of the adjusting roller to drive its vertical sliding. A heating base is provided between the adjusting roller and the front tensioning roller. One side of the heating base is open to form a heating groove for orderly insertion of yarn, and a heating element is provided within the heating base for heating the yarn.
[0007] Preferably, a tension detection part for detecting yarn tension is provided between the adjusting wheel and the rear tensioning wheel.
[0008] Preferably, the driving component includes a guide groove formed in one side wall of the processing chamber, a rotating shaft passing through the guide groove is provided in the adjusting wheel, a push block is rotatably provided on the outer periphery of the rotating shaft on the outer side of the tension balancing frame, and a telescopic cylinder for driving the push block to slide vertically up and down is provided below the push block, the telescopic cylinder is provided on the side of the tension balancing frame.
[0009] Preferably, the processing chamber is provided with a guide rail on the other side of the guide groove for the insertion of the rotating shaft.
[0010] Preferably, the outer periphery of the adjusting wheel is provided with a protective pad for protecting the yarn transmission.
[0011] Preferably, the bottom of the tension balancing frame is provided with several support feet for supporting the tension balancing frame.
[0012] The advantages and positive effects of this utility model are as follows: the tension balancing frame and processing chamber allow the tension balancing adjustment process to be carried out in a stable environment; the adjustment wheel and tension wheel in the transmission section ensure orderly yarn transmission; the operation of the drive unit allows for adjustment of the vertical position of the adjustment wheel, thereby adjusting the yarn transmission path and indirectly affecting the yarn tension; and the heating base further reduces the influence of external factors on the tension, making the adjustment results more accurate. Attached Figure Description
[0013] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0014] Figure 1 This is a schematic diagram of the structure of this utility model;
[0015] Figure 2 yes Figure 1 Schematic diagram of the structure.
[0016] The markings in the attached diagram are described below:
[0017] 1. Tension balancing frame; 11. Processing chamber; 12. Yarn; 13. Support legs; 14. Guide groove; 141. Guide rail; 15. Tension detection unit;
[0018] 2. Heating unit; 21. Heating base; 211. Heating tank; 22. Heating element;
[0019] 3. Transmission section; 31. Tensioning wheel; 32. Adjusting wheel; 321. Protective pad; 322. Rotating shaft; 33. Driving component; 331. Telescopic cylinder; 332. Push block. Detailed Implementation
[0020] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the present invention, and therefore only show the components relevant to the present invention.
[0021] The embodiments of this utility model will be further described in detail below with reference to the accompanying drawings:
[0022] Reference Figure 1 and Figure 2As shown, the yarn tension balancing structure is a step in the yarn processing, ensuring that the performance of the yarn 12 remains relatively stable during subsequent use, thereby guaranteeing fabric quality. However, most existing yarn tension balancing structures have a relatively fixed internal transmission structure, leading to different tension requirements for different yarn 12 structures. The fixed structure cannot effectively adjust the tension in real time, resulting in problems such as yarn breakage or compromised quality. To address this issue, a yarn tension balancing structure for knitting equipment is proposed, comprising a tension balancing frame 1 and a processing chamber 11 within the frame 1. The processing chamber 11 contains a transmission section 3, which includes two tensioning rollers 31 and an adjusting roller 32. The adjusting roller 32 is located between the two tensioning rollers 31 and slides vertically along the processing chamber 11 for adjustment. The tension of the yarn 12 during transmission is controlled by a drive element 33 on one side of the adjusting wheel 32 for vertical sliding. A heating seat 21 is provided between the adjusting wheel 32 and the front tensioning wheel 31. One side of the heating seat 21 is open to form a heating groove 211 for orderly insertion of the yarn 12, and a heating element 22 for heating the yarn 12 is provided inside the heating seat 21. The tension balancing frame 1 and the processing chamber 11 are arranged to ensure that the tension balancing process is carried out in a stable environment. The arrangement of the adjusting wheel 32 and the tensioning wheel 31 in the transmission section 3 ensures that the yarn 12 is transmitted in an orderly manner. The operation of the drive element 33 can adjust the vertical position of the adjusting wheel 32, thereby adjusting the transmission path of the yarn 12 and indirectly affecting the tension state of the yarn 12. Furthermore, the heating seat 21 can further reduce the influence of external factors on the tension, making the adjustment result more accurate.
[0023] It should be noted that the specific distribution structure of the two tensioning wheels 31 and one adjusting wheel 32 mentioned above is as follows: Figure 1 As shown in the figure, the yarn 12 is also transmitted through the bottom of the left tensioning wheel 31, extends into the heating base 21, and passes through the top outer periphery of the adjusting wheel 32 to extend downward to the bottom of the right tensioning wheel 31, thus forming a complete transmission path. When the vertical position of the adjusting wheel 32 changes, the tension of the yarn 12 will also change accordingly, thereby achieving the purpose of tension adjustment and satisfying the effect of tension balance adjustment for yarns 12 of different specifications.
[0024] Additionally, the aforementioned tension level is detected by the tension detection unit 15, which is located between the adjusting wheel 32 and the rear tensioning wheel 31, for detecting the tension of the yarn 12, and can monitor the tension level of the yarn 12 in real time.
[0025] Furthermore, the overall structure of the aforementioned heating base 21 can be integrated into the heating section 2. The heating section 2 can heat some yarns 12 with uneven temperatures, ensuring their normal performance and avoiding problems such as breakage.
[0026] Furthermore, the specific structure of the aforementioned driving component 33 is as follows: the driving component 33 includes a guide groove 14 opened in one side wall of the processing chamber 11, the adjusting wheel 32 is provided with a rotating shaft 322 passing through the guide groove 14, the rotating shaft 322 is rotatably provided with a push block 332 on the outer periphery of the tension balancing frame 1, and a telescopic cylinder 331 is provided below the push block 332 for driving the push block 332 to slide vertically up and down. The telescopic cylinder 331 is located on the side of the tension balancing frame 1; the operation of the telescopic cylinder 331 can achieve the purpose of making the adjusting wheel 32 slide vertically in an orderly manner through the guide groove 14, thereby achieving the purpose of adjusting the tension of the yarn 12.
[0027] It should also be noted that, in order to ensure the orderly vertical sliding of the adjustment wheel 32, in this embodiment, the processing chamber 11 is provided with a guide rail 141 on the other side of the guide groove 14 for the rotation shaft 322 to extend into; the arrangement of the guide rail 141 can ensure the orderly vertical sliding of the adjustment wheel 32.
[0028] In addition, the shaft end of the entire transmission section 3 can be equipped with a power source to ensure the orderly transmission of the yarn 12, or it can be without a power source, so that the external transmission force can realize the transmission of the yarn 12. Of course, in this part of the structure, the rotational friction of the transmission section 3 needs to be reduced as much as possible.
[0029] It is worth mentioning that, in order to prevent the yarn 12 from breaking or wearing during transmission, in this embodiment, the outer periphery of the adjusting wheel 32 is provided with a protective pad 321 for protecting the yarn 12 during transmission; in addition to the outer periphery of the adjusting wheel 32, it can also be provided on the outer periphery of the tensioning wheel 31. The protective pad 321 can protect the yarn 12 during transmission.
[0030] More specifically, in order to make the entire tension balancing frame 1 more stable, in this embodiment, the bottom of the tension balancing frame 1 is provided with several support feet 13 for supporting the tension balancing frame 1; the purpose of stabilizing and setting the tension balancing frame 1 can be achieved by setting several support feet 13.
[0031] It should be emphasized that the embodiments described in this utility model are illustrative rather than limiting. Therefore, this utility model is not limited to the embodiments described in the specific implementation. Any other implementation methods derived by those skilled in the art based on the technical solutions of this utility model are also within the scope of protection of this utility model.
Claims
1. A yarn tension balancing structure for knitting equipment, characterized in that: The device includes a tension balancing frame (1) and a processing chamber (11) located within the tension balancing frame (1). The processing chamber (11) is equipped with a transmission section (3), which includes two tensioning rollers (31) and an adjusting roller (32). The adjusting roller (32) is located between the two tensioning rollers (31) and slides vertically along the processing chamber (11) to adjust the tension of the yarn (12) during transmission. One side of the adjusting roller (32) is equipped with a driving member (33) for driving the adjusting roller (32) to slide vertically. A heating base (21) is provided between the adjusting roller (32) and the front tensioning roller (31). One side of the heating base (21) is open to form a heating groove (211) for the yarn (12) to be inserted in an orderly manner. The heating base (21) is equipped with a heating element (22) for heating the yarn (12).
2. The yarn tension balancing structure for knitting equipment according to claim 1, characterized in that: A tension detection part (15) for detecting the tension of the yarn (12) is provided between the adjusting wheel (32) and the tensioning wheel (31) on the rear side.
3. The yarn tension balancing structure for knitting equipment according to claim 1, characterized in that: The driving component (33) includes a guide groove (14) opened in one side wall of the processing chamber (11). The adjusting wheel (32) is provided with a rotating shaft (322) passing through the guide groove (14). The rotating shaft (322) is rotatably provided with a push block (332) on the outer periphery of the tension balancing frame (1). Below the push block (332) is a telescopic cylinder (331) for driving the push block (332) to slide vertically up and down. The telescopic cylinder (331) is located on the side of the tension balancing frame (1).
4. A yarn tension balancing structure for knitting equipment according to claim 3, characterized in that: The processing chamber (11) is provided with a guide rail (141) on the other side of the guide groove (14) for the rotating shaft (322) to extend into.
5. A yarn tension balancing structure for knitting equipment according to claim 1, characterized in that: The outer periphery of the adjusting wheel (32) is provided with a protective pad (321) for protecting the transmission of the yarn (12).
6. A yarn tension balancing structure for knitting equipment according to claim 1, characterized in that: The bottom of the tension balancing frame (1) is provided with several support feet (13) for supporting the tension balancing frame (1).