Stranded double length counter
By designing a mechanical stop frame and blocking shaft for the twisted double length counting device, the problems of single data and electronic failure in existing length counting devices are solved, enabling accurate monitoring of wire rope strand length and stable operation of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU YUNYU METAL PRODS
- Filing Date
- 2025-07-17
- Publication Date
- 2026-05-29
AI Technical Summary
Existing length counting devices provide only single data points when monitoring the length of each strand of a wire rope, making secondary verification difficult. Furthermore, malfunctions of electronic counters can easily lead to production waste and quality accidents.
The device employs a twisting double length counting device, combined with a mechanical stop frame and a blocking shaft. The mechanical stop frame is moved via the length counting line, and the position of the blocking shaft is restricted to ensure that the equipment stops after the strand reaches the set length, thus avoiding electronic shutdown failure.
It enables accurate measurement of strand length, reduces equipment failure rate, and improves wire rope processing quality and production efficiency.
Smart Images

Figure CN224299701U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wire rope processing technology, and more specifically to a twisted double length counting device. Background Technology
[0002] Steel wire ropes are mostly made of multiple strands twisted together. During the production process, the length of each strand that makes up the steel wire rope must be accurate. Generally, the length of the strand is measured using a mechanical counter or a countdown electronic counter. The mechanical counter usually displays the current value of the strand length, while the countdown electronic counter can be set to a value. When the value decreases to 0, it automatically sends a signal to the equipment control switch, and the equipment stops.
[0003] However, existing length counting devices provide relatively simple data when monitoring the length of each strand of a wire rope, making it difficult to perform secondary verification of the data. This can negatively impact the quality of subsequent wire rope processing. Furthermore, the traditional method of electronic counting and controlling the switching of equipment can lead to the production of a large number of strands that do not meet the required length if electronic components malfunction, resulting in serious waste and quality incidents. Utility Model Content
[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides a twisted double length counting device to solve the problems existing in the background art.
[0005] This utility model provides the following technical solution: a twisted double length counting device, including a length counting bracket, a transmission frame fixedly connected to one side of the top of the length counting bracket, an auxiliary transmission shaft movably connected inside the transmission frame, a length counting shaft opened inside the length counting bracket and at the bottom of the auxiliary transmission shaft, an auxiliary length counting rod movably sleeved inside the length counting bracket and at the bottom of the length counting shaft, a length counting wire wound around the surface of the auxiliary length counting rod, a mechanical stop frame movably connected to the surface of the length counting bracket and one side of the auxiliary length counting rod, and a fixed connection on the side of the length counting bracket away from the transmission frame. The device includes an electromagnetic component. A rectangular limiting groove is provided on one side of the length-counting bracket located on the movable connection to the mechanical stop frame. A circumferential length counter is fixedly connected to the side of the length-counting bracket away from the mechanical stop frame and near the length-counting shaft. An arc-shaped groove is provided at the top of the length-counting bracket. This invention, by including a mechanical stop frame and a blocking shaft, facilitates the movement of the mechanical stop frame via the length-counting line. This allows the mechanical stop frame to limit the position of the blocking shaft, causing the device to stop when the strand reaches the set length. This avoids serious waste and quality accidents caused by electronic stop equipment failure, and reduces the failure rate.
[0006] Furthermore, the length counting shaft includes a rotating shaft, a shaped column is fixedly connected to the surface of the rotating shaft, a transmission groove is formed on the surface of the shaped column, a length counting disc is fixedly connected to the surface of the rotating shaft near the circumferential length counter, a transmission track is driven to the surface of the rotating shaft near the length counting disc and away from the length counting bracket, and a blocking shaft is fixedly connected to the end of the rotating shaft away from the length counting disc.
[0007] Furthermore, the blocking shaft has regularly arranged circular through holes around its surface, and a transmission rod is connected to the inside of the transmission track on the side away from the rotating shaft. The end of the transmission rod away from the transmission track is fixedly connected to the side of the auxiliary length measuring rod.
[0008] Furthermore, a toggle lever is fixedly connected to one side of the length counting disc, and a toggle groove is formed on the surface of the circumferential length counter near the length counting disc. The circumferential dimension of the toggle lever is smaller than the dimension of the toggle groove.
[0009] Furthermore, the mechanical stop frame includes a rectangular slider, a blocking rod is fixedly connected to the surface of the rectangular slider and the side closer to the auxiliary length measuring rod, a connecting collar is fixedly connected to the bottom of the surface of the rectangular slider and the connecting collar, and an electromagnetic block is fixedly connected to the surface of the rectangular slider away from the connecting collar.
[0010] The technical effects and advantages of this utility model are as follows:
[0011] 1. This utility model, by incorporating a length counting disc, a circumferential length counter, a transmission track, a transmission rod, an auxiliary length counting rod, a length counting line, and a mechanical stop frame, facilitates the rotation of the length counting shaft and the length counting shaft via the strand. This allows the length counting shaft to drive the length counting disc to rotate, thereby actuating the circumferential length counter and calculating the strand length. Simultaneously, the transmission track drives the transmission rod to rotate, causing the length counting line on the surface of the auxiliary length counting rod to pull the mechanical stop frame to move, thus performing a secondary length counting. This results in more accurate strand length data and avoids affecting the quality of subsequent wire rope manufacturing.
[0012] 2. This utility model, by incorporating a mechanical stop frame and a blocking shaft, facilitates the movement of the mechanical stop frame via a length-measuring line. This allows the mechanical stop frame to restrict the position of the blocking shaft, ensuring that the equipment stops once the strand reaches a set length. This avoids serious waste and quality accidents caused by malfunctions in electronic stop equipment, thereby reducing the failure rate. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0014] Figure 2 This is a side view of the overall structure of this utility model.
[0015] Figure 3 This is a schematic diagram of the length-counting shaft structure of this utility model.
[0016] Figure 4 This is a schematic diagram of the length counting disc structure of this utility model.
[0017] Figure 5 This is a schematic diagram of the mechanical parking frame structure of this utility model.
[0018] The attached figures are labeled as follows: 1. Length counting bracket; 101. Arc-shaped groove; 2. Transmission frame; 3. Auxiliary transmission shaft; 4. Length counting shaft; 401. Rotating shaft; 402. Irregular column; 403. Transmission groove; 5. Auxiliary length counting rod; 6. Length counting line; 7. Mechanical stop frame; 701. Rectangular slider; 702. Blocking rod; 703. Electromagnetic block; 704. Connecting collar; 8. Electromagnetic component; 9. Rectangular limiting groove; 10. Circumferential length counter; 1001. Actuating groove; 11. Length counting disc; 1101. Actuating rod; 12. Blocking shaft; 1201. Circular through hole; 13. Transmission rod; 14. Transmission track. Detailed Implementation
[0019] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. In addition, the forms of the various structures described in the following embodiments are merely illustrative. The twisted double length counting device involved in this utility model is not limited to the structures described in the following embodiments. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0020] Reference Figures 1-5As shown, this utility model provides a twisted double length counting device, including a length counting bracket 1, a transmission frame 2 fixedly connected to one side of the top of the length counting bracket 1, an auxiliary transmission shaft 3 movably connected inside the transmission frame 2, a length counting shaft 4 opened inside the length counting bracket 1 and located at the bottom of the auxiliary transmission shaft 3, an auxiliary length counting rod 5 movably sleeved inside the length counting bracket 1 and located at the bottom of the length counting shaft 4, a length counting wire 6 wound around the surface of the auxiliary length counting rod 5, a mechanical stop frame 7 movably connected to the surface of the length counting bracket 1 and located to one side of the auxiliary length counting rod 5, and an electromagnetic component 8 fixedly connected to the side of the length counting bracket 1 away from the transmission frame 2. A rectangular limiting groove 9 is provided on one side surface of the length counting bracket 1 located on the movable connection mechanical stop frame 7. A circumferential length counter 10 is fixedly connected to the side surface of the length counting bracket 1 away from the mechanical stop frame 7 and close to the length counting shaft 4. An arc-shaped groove 101 is provided at the top of the length counting bracket 1. By providing the mechanical stop frame 7 and the blocking shaft 12, this utility model facilitates the movement of the mechanical stop frame 7 via the length counting line 6, thereby limiting the position of the blocking shaft 12 by the mechanical stop frame 7, so that the equipment stops after the strand reaches the set length, avoiding serious waste and quality accidents caused by the failure of the electronic stop equipment, and reducing the failure rate.
[0021] The length counting shaft 4 includes a rotating shaft 401, a shaped column 402 is fixedly connected to the surface of the rotating shaft 401, a transmission groove 403 is opened on the surface of the shaped column 402, a length counting disk 11 is fixedly connected to the surface of the rotating shaft 401 near the circumferential length counter 10, a transmission track 14 is driven to the surface of the rotating shaft 401 near the length counting disk 11 and away from the length counting bracket 1, and a blocking shaft 12 is fixedly connected to the end of the rotating shaft 401 away from the length counting disk 11.
[0022] The blocking shaft 12 has regularly arranged circular through holes 1201 on all four sides of its surface. The transmission track 14 is connected to the transmission rod 13 on the side away from the rotating shaft 401. The end of the transmission rod 13 away from the transmission track 14 is fixedly connected to the side of the auxiliary length measuring rod 5.
[0023] Among them, a lever 1101 is fixedly connected to one side of the length counting disk 11, and a lever groove 1001 is opened on the side of the circumferential length counter 10 near the length counting disk 11. The circumferential dimension of the lever 1101 is smaller than the dimension of the lever groove 1001.
[0024] The mechanical stop frame 7 includes a rectangular slider 701. A blocking rod 702 is fixedly connected to the surface of the rectangular slider 701 and to the side near the auxiliary length measuring rod 5. A connecting collar 704 is fixedly connected to the bottom of the surface of the rectangular slider 701 and the blocking rod 702. An electromagnetic block 703 is fixedly connected to the surface of the rectangular slider 701 away from the connecting collar 704.
[0025] The working principle of this utility model is as follows: First, when counting the length of a stock, the stock is first placed inside the auxiliary transmission shaft 3 and the counting shaft 4 on the adjacent side of the transmission frame 2 and the counting bracket 1. Then, the stock is pushed in, which causes the auxiliary transmission shaft 3 and the counting shaft 4 to rotate. The rotation of the counting shaft 4 causes the rotating shaft 401 to drive the counting disk 11 to rotate. The rotation of the counting disk 11 causes the actuating rod 1101 to rotate circumferentially inside the actuating groove 1001 of the circumferential counting device 10. The numbers on the surface of the circumferential counting device 10 are changed by the actuation. Then, the transmission track 14 on the surface of the rotating shaft 401 drives the transmission rod 13. The transmission rod 13 drives the auxiliary counting rod 5 to rotate. Then, the counting line 6 on the surface of the auxiliary counting rod 5 is wound up and wrapped around the surface of the auxiliary counting rod 5 by the rotation of the auxiliary counting rod 5. The winding of line 6 causes the length counting line 6 to move the mechanical stop frame 7 inside the rectangular limiting groove 9. Then, the blocking rod 702 on one side of the rectangular slider 701 moves closer to the circular through hole 1201 of the blocking shaft 12. When the blocking rod 702 enters the circular through hole 1201, the blocking shaft 12 is restricted from rotating, and the length counting of the strand ends. Then, the length of the strand can be determined by observing the number on the surface of the circumferential length counter 10 and comparing it with the winding length of the length counting line 6. At the same time, the mechanical stop frame 7 physically restricts the blocking shaft 12, thereby making the length counting of the strand stop accurately and reducing the failure rate of the equipment. When the strand is counted again, the electromagnetic component 8 is activated, which attracts the electromagnetic block 703, causing the mechanical stop frame 7 to move closer to the position of the electromagnetic component 8. At the same time, the length of the length counting line 6 can be changed according to the length of the strand as needed.
[0026] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A twisted strand double length counting device, comprising a length counting bracket (1), characterized in that: A transmission frame (2) is fixedly connected to the top side of the length counting bracket (1). An auxiliary transmission shaft (3) is movably connected inside the transmission frame (2). A length counting shaft (4) is opened inside the length counting bracket (1) and at the bottom of the auxiliary transmission shaft (3). An auxiliary length counting rod (5) is movably sleeved inside the length counting bracket (1) and at the bottom of the length counting shaft (4). A length counting line (6) is wound around the surface of the auxiliary length counting rod (5). 5) A mechanical stop frame (7) is movably connected to one side. An electromagnetic component (8) is fixedly connected to the side of the length counting bracket (1) away from the transmission frame (2). A rectangular limiting groove (9) is opened on the side surface of the length counting bracket (1) located on the side of the mechanical stop frame (7) that is movably connected. A circumferential length counter (10) is fixedly connected to the side surface of the length counting bracket (1) away from the mechanical stop frame (7) and close to the length counting shaft (4). An arc-shaped groove (101) is opened at the top of the length counting bracket (1).
2. The twisted double length counting device according to claim 1, characterized in that: The length counting shaft (4) includes a rotating shaft (401), a shaped column (402) is fixedly connected to the surface of the rotating shaft (401), a transmission groove (403) is opened on the surface of the shaped column (402), a length counting disk (11) is fixedly connected to the surface of the rotating shaft (401) near the circumferential length counter (10), a transmission track (14) is driven to the surface of the rotating shaft (401) near the length counting disk (11) and away from the length counting bracket (1), and a blocking shaft (12) is fixedly connected to the end of the rotating shaft (401) away from the length counting disk (11).
3. The twisted double length counting device according to claim 2, characterized in that: The blocking shaft (12) has a series of regularly arranged circular through holes (1201) on all four sides. The transmission track (14) is connected to a transmission rod (13) on the side away from the rotating shaft (401). The end of the transmission rod (13) away from the transmission track (14) is fixedly connected to the side of the auxiliary length measuring rod (5).
4. The twisted double length counting device according to claim 2, characterized in that: A lever (1101) is fixedly connected to one side of the length counting disc (11). A sliding groove (1001) is provided on the side of the circumferential length counter (10) near the length counting disc (11). The circumferential dimension of the lever (1101) is smaller than the dimension of the sliding groove (1001).
5. The twisted double length counting device according to claim 1, characterized in that: The mechanical stop frame (7) includes a rectangular slider (701). A blocking rod (702) is fixedly connected to the surface of the rectangular slider (701) and to the side near the auxiliary length measuring rod (5). A connecting collar (704) is fixedly connected to the bottom of the surface of the rectangular slider (701) and to the side of the rectangular slider (701) away from the connecting collar (704). An electromagnetic block (703) is fixedly connected to the surface of the rectangular slider (701) away from the connecting collar (704).