Single-box chamber precast beam anti-overturning jig

By designing an anti-tipping jig for single-box precast beams and using an adjusting screw to drive clamping blocks to hold the precast beams, the problem of single-box precast beams tipping over was solved, improving construction efficiency and safety.

CN224299826UActive Publication Date: 2026-05-29SCEGC NO 5 CONSTRUCTION ENGINEERING GROUP COMPANYLTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SCEGC NO 5 CONSTRUCTION ENGINEERING GROUP COMPANYLTD
Filing Date
2025-06-30
Publication Date
2026-05-29

AI Technical Summary

Technical Problem

During the dismantling of precast box girders, single-cell precast girders are prone to overturning due to unbalanced lifting force or uneven ground, which increases construction time and costs. Existing technologies cannot effectively prevent overturning, thus affecting construction efficiency.

Method used

A single-box precast beam anti-tipping frame was designed, including a left longitudinal beam, a right longitudinal beam, a load-bearing crossbeam, a limiting frame, and clamping blocks. The clamping blocks are driven by adjusting screws to clamp the precast beam, ensuring its stable placement and facilitating lifting and transportation after cutting.

Benefits of technology

This effectively prevented the overturning of single-box precast beams, simplified the construction process, reduced secondary lifting, and improved construction efficiency and safety.

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Abstract

The utility model discloses a single box room prefabricated beam anti-overturning jig, including left longitudinal beam, right longitudinal beam, two fixedly connected between left longitudinal beam and right longitudinal beam and provide single box room prefabricated beam and place the load bearing crossbeam, and set up left spacing frame on left longitudinal beam and set up right spacing frame on right longitudinal beam, two load bearing crossbeam are provided with the clamping piece of clamping to the single box room prefabricated beam bottom, the structure of left spacing frame and right spacing frame is same, and left spacing frame and right spacing frame all include the outside department frame of fixedly established on left longitudinal beam and right longitudinal beam, the inside anti -tilt board of fixedly established on left longitudinal beam and right longitudinal beam, and the upper connecting plate and lower connecting plate of fixed connection outside department frame and inside anti -tilt board, is provided with lifting lug on the upper connecting plate. The utility model discloses simple structure, to adapt to the demand of single box room prefabricated beam placement after dismantling, avoid single box room prefabricated beam overturning, and convenient to single box room prefabricated beam cutting, avoid secondary hoisting, has improved construction efficiency efficiency.
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Description

Technical Field

[0001] This utility model belongs to the technical field of single-box precast beam dismantling device, and in particular relates to a single-box precast beam anti-tipping frame. Background Technology

[0002] During the dismantling of precast box girders, the dismantled single-cell precast beams need to be hoisted to the ground first. Because the length of the dismantled single-cell precast beams is 30 meters, they cannot be directly hoisted onto the transport vehicle for transportation. Therefore, the dismantled single-cell precast beams need to be cut to reduce their length before being hoisted onto the transport vehicle for transportation.

[0003] However, when dismantling and lowering precast single-cell prefabricated beams to the ground, unbalanced lifting force or uneven ground can easily cause the beams to tip over. Tilted beams cannot be effectively cut, requiring secondary lifting or adjustment to ensure they are placed flat on the ground. This increases construction time and labor costs, leading to reduced construction efficiency.

[0004] Therefore, there is an urgent need for a simple and rationally designed anti-tipping jig for single-cell precast beams to meet the placement requirements after dismantling, prevent the single-cell precast beams from tipping over, facilitate cutting of the single-cell precast beams, avoid secondary lifting, and improve construction efficiency. Utility Model Content

[0005] The technical problem to be solved by this utility model is to provide a single-box precast beam anti-tipping frame that addresses the shortcomings of the prior art. The frame has a simple structure and reasonable design to meet the needs of placing single-box precast beams after dismantling, prevent the single-box precast beams from tipping over, facilitate the cutting of single-box precast beams, avoid secondary lifting, and improve construction efficiency.

[0006] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: a single-box precast beam anti-tipping frame, characterized in that: it includes a left longitudinal beam, a right longitudinal beam, two load-bearing crossbeams fixed between the left and right longitudinal beams for placing the single-box precast beam, a left limiting frame set on the left longitudinal beam and a right limiting frame set on the right longitudinal beam, and clamping blocks for clamping the bottom of the single-box precast beam are provided on the two load-bearing crossbeams;

[0007] The left and right limiting frames have the same structure. Both the left and right limiting frames include an outer frame fixed on the left and right longitudinal beams, an inner anti-tilt plate fixed on the load-bearing crossbeam, and an upper and lower connecting plate that fix the outer frame and the inner anti-tilt plate. The upper connecting plate is provided with a lifting lug.

[0008] The above-mentioned single-box precast beam anti-tipping frame is characterized in that: the outer frame includes a vertical beam disposed on the left longitudinal beam and the right longitudinal beam, a first inclined beam fixedly connected to one side of the vertical beam and a second inclined beam fixedly connected to the other side of the vertical beam, one end of the upper connecting plate and the lower connecting plate being fixedly connected to the inner anti-tipping plate, the other end of the upper connecting plate and the lower connecting plate being fixedly connected to the vertical beam, and the bottom ends of the first inclined beam and the second inclined beam being fixedly connected to the top of the left longitudinal beam and the right longitudinal beam.

[0009] The above-mentioned anti-tipping frame for single-box precast beams is characterized in that: the clamping blocks include a left clamping block clamping the left side of the single-box precast beam and a right clamping block clamping the right side of the single-box precast beam; an adjusting screw is provided through the left and right longitudinal beams; the left and right clamping blocks are threaded onto the adjusting screw; the rotation of the adjusting screw causes the right clamping block to move closer to clamp or move away from clamping.

[0010] The above-mentioned anti-tipping frame for single-box precast beams is characterized in that: the adjusting screw includes an integrally formed left screw part and a right screw part; the left clamping block is threadedly sleeved on the left screw part; the right clamping block is threadedly sleeved on the right screw part; a left pad block for mounting the left end of the left screw part is provided on the inner side of the left longitudinal beam; a right pad block for rotating the right screw part is provided on the inner side of the right longitudinal beam; and an adjusting part is provided at the end of the right screw part that protrudes from the right longitudinal beam.

[0011] The above-mentioned anti-tipping frame for single-box precast beams is characterized in that: the inner surfaces of the left clamping block and the right clamping block are inclined surfaces adapted to the side surfaces of the single-box precast beams, and a silicone pad layer is provided on the inclined surfaces.

[0012] The above-mentioned anti-tipping frame for single-box precast beams is characterized in that: both the left clamping block and the right clamping block include a lower insert and an upper protruding clamping block integrally formed with the lower insert; the lower insert is threaded onto the left screw part and the right screw part, and both ends of the lower insert are embedded in the bearing crossbeam; the upper protruding clamping block is located between the two bearing crossbeams.

[0013] This utility model has the following advantages compared with the prior art:

[0014] 1. This utility model has a simple structure. The disassembled single-chamber precast beam is placed on multiple anti-overturning frames. The bottom of the single-chamber precast beam is attached to the load-bearing crossbeam of the anti-overturning frame. Under the limitation of the two inner anti-overturning plates on the left and right sides, the single-chamber precast beam is prevented from overturning.

[0015] 2. This utility model is equipped with lifting lugs, which facilitates the lifting, placement, installation and movement of multiple anti-tipping frames, thereby adapting to different construction sites.

[0016] 3. The clamping block in this utility model is designed to hold the block close to the left and right sides of the single-box precast beam for cutting. After cutting, the clamping block is moved away to release the clamping on the left and right sides of the single-box precast beam, and the cut single-box precast beam segment is lifted to the transport vehicle for transportation.

[0017] In summary, this utility model has a simple structure and reasonable design, which can meet the needs of placing single-cell precast beams after demolition, avoid the overturning of single-cell precast beams, facilitate the cutting of single-cell precast beams, avoid secondary lifting, and improve construction efficiency.

[0018] The technical solution of this utility model will be further described in detail below with reference to the accompanying drawings and embodiments. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of this utility model.

[0020] Figure 2 This is a schematic diagram of the outer frame of this utility model.

[0021] Figure 3 This is a schematic diagram of the structure of the clamping block of this utility model.

[0022] Figure 4 This is a schematic diagram of the structure of the left clamping block and the right clamping block of this utility model.

[0023] Explanation of reference numerals in the attached figures:

[0024] 1—Bearing beam; 2—Left longitudinal beam; 3—Right longitudinal beam;

[0025] 4—Left limiting frame; 5—Right limiting frame; 5-1—First inclined beam;

[0026] 5-2—Second inclined beam; 5-3—Vertical beam; 5-4—Upper connecting plate;

[0027] 5-5—Lower connecting plate; 5-6—Inner anti-tilt plate; 6—Adjusting screw;

[0028] 6-1—Left screw section; 6-2—Right screw section; 6-3—Left pad block;

[0029] 6-4—Right pad block; 6-5—Adjustment section; 7—Left clamping block;

[0030] 7-1—Lower insert; 7-2—Upper convex clamping block; 8—Right clamping block;

[0031] 9—Silicone padding layer; 10—Single-box precast beam; 11—Lifting lug. Detailed Implementation

[0032] like Figures 1 to 4As shown, this utility model includes a left longitudinal beam 2, a right longitudinal beam 3, two load-bearing crossbeams 1 fixed between the left longitudinal beam 2 and the right longitudinal beam 3 for placing the single-box precast beam 10, a left limiting frame 4 set on the left longitudinal beam 2 and a right limiting frame 5 set on the right longitudinal beam 3, and clamping blocks for clamping the bottom of the single-box precast beam 10 are provided on the two load-bearing crossbeams 1;

[0033] The left limiting frame 4 and the right limiting frame 5 have the same structure. Both the left limiting frame 4 and the right limiting frame 5 include an outer frame fixed on the left longitudinal beam 2 and the right longitudinal beam 3, an inner anti-tilt plate 5-6 fixed on the bearing crossbeam 1, and an upper connecting plate 5-4 and a lower connecting plate 5-5 that are fixedly connected to the outer frame and the inner anti-tilt plate 5-6. The upper connecting plate 5-4 is provided with a lifting lug 1.

[0034] In this embodiment, the outer frame includes a vertical beam 5-3 mounted on the left longitudinal beam 2 and the right longitudinal beam 3, a first inclined beam 5-1 fixedly connected to one side of the vertical beam 5-3, and a second inclined beam 5-2 fixedly connected to the other side of the vertical beam 5-3. One end of the upper connecting plate 5-4 and the lower connecting plate 5-5 is fixedly connected to the inner anti-tilt plate 5-6, and the other end of the upper connecting plate 5-4 and the lower connecting plate 5-5 is fixedly connected to the vertical beam 5-3. The bottom ends of the first inclined beam 5-1 and the second inclined beam 5-2 are both fixedly connected to the top of the left longitudinal beam 2 and the right longitudinal beam 3.

[0035] In this embodiment, the clamping blocks include a left clamping block 7 that clamps the left side of the single-box precast beam 10 and a right clamping block 8 that clamps the right side of the single-box precast beam 10. An adjusting screw 6 is provided in the left longitudinal beam 2 and the right longitudinal beam 3. The left clamping block 7 and the right clamping block 8 are threaded onto the adjusting screw 6. The rotation of the adjusting screw 6 causes the right clamping block 8 to move closer to clamp or move away from clamping to release clamping.

[0036] In this embodiment, the adjusting screw 6 includes an integrally formed left screw part 6-1 and a right screw part 6-2. The left clamping block 7 is threaded onto the left screw part 6-1, and the right clamping block 8 is threaded onto the right screw part 6-2. The inner side of the left longitudinal beam 2 is provided with a left pad 6-3 for mounting the left end of the left screw part 6-1, and the inner side of the right longitudinal beam 3 is provided with a right pad 6-4 for rotating the right screw part 6-2. The right end of the right screw part 6-2, which protrudes from the end of the right longitudinal beam 3, is provided with an adjusting part 6-5.

[0037] In this embodiment, the inner surfaces of the left clamping block 7 and the right clamping block 8 are inclined surfaces adapted to the side surfaces of the single-box precast beam 10, and a silicone pad layer 9 is provided on the inclined surfaces.

[0038] In this embodiment, both the left clamping block 7 and the right clamping block 8 include a lower insert 7-1 and an upper protruding clamping block 7-2 integrally formed with the lower insert 7-1. The lower insert 7-1 is threaded onto the left screw portion 6-1 and the right screw portion 6-2, and both ends of the lower insert 7-1 are embedded in the bearing beam 1. The upper protruding clamping block 7-2 is located between the two bearing beams 1.

[0039] In this embodiment, in actual use, the left longitudinal beam 2, right longitudinal beam 3, load-bearing crossbeam 1, left limiting frame 4, and right limiting frame 5 can all be made of I-beams or H-beams to meet the load-bearing requirements.

[0040] In this embodiment, during actual use, the left longitudinal beam 2 and the right longitudinal beam 3 can be connected to the ground using expansion bolts, improving overall stability. Furthermore, in actual use, concrete can be poured onto the ground, enhancing installation performance.

[0041] In this embodiment, in actual use, there are two left limiting frames 4 and two right limiting frames 5, which are arranged at intervals along the length direction of the left longitudinal beam 2 and the right longitudinal beam 3, so that the clamping block is located between the two left limiting frames 4 and the two right limiting frames 5.

[0042] In this embodiment, during actual use, the left end of the left screw section 6-1 is a smooth rod section, which is convenient to be installed in the left pad 6-3 by rotating through the bearing. The right end of the right screw section 6-2 is a smooth rod section, which passes through the left pad 6-3 by rotating through the bearing and continues to pass through the right longitudinal beam 3.

[0043] In this embodiment, during actual use, left pad 6-3 and left pad 6-3 are provided on the web of the left longitudinal beam 2 and the right longitudinal beam 3 to reinforce both ends of the adjusting screw 6, resulting in good connection stability and thus improving performance.

[0044] In this embodiment, during actual use, the threads of the left screw section 6-1 and the right screw section 6-2 are opposite, so that the adjusting screw 6 rotates, the left clamping block 7 moves along the length direction of the left screw section 6-1, and the right clamping block 8 moves along the length direction of the right screw section 6-2. Then the right clamping block 8 and the right clamping block 8 approach and clamp the left and right sides of the single-box precast beam 10.

[0045] Conversely, when the adjusting screw 6 rotates in the opposite direction, the left clamping block 7 moves in the opposite direction along the length of the left screw part 6-1, and the right clamping block 8 moves in the opposite direction along the length of the right screw part 6-2. Then the right clamping block 8 and the right clamping block 8 move away from each other and release the clamping of the left and right sides of the single-box precast beam 10.

[0046] In this embodiment, during actual use, the adjustment part 6-5 can be adjusted as needed, and can be a handle, rocker, rotating block or hexagonal block, etc., as long as it is easy to adjust.

[0047] In this embodiment, during actual use, the two ends of the lower insert 7-1 are embedded inside the supporting crossbeam 1. The two end faces of the lower insert 7-1 are in contact with the web of the supporting crossbeam 1, the bottom surfaces of the two ends of the lower insert 7-1 are in contact with the top of the lower flange plate of the supporting crossbeam 1, and the top surfaces of the two ends of the lower insert 7-1 are in contact with the bottom of the upper flange plate of the supporting crossbeam 1. This guides and limits the two ends of the lower insert 7-1, improving the accuracy of clamping and adjustment.

[0048] In this embodiment, during actual use, the upper convex clamping block 7-2 is located between the two bearing beams 1, thereby adapting to the inner anti-tilting plate 5-6 and not affecting the adjustment of the left clamping block 7 and the right clamping block 8.

[0049] In this embodiment, during actual use, the inner surfaces of the left clamping block 7 and the right clamping block 8 are inclined surfaces adapted to the side of the single-box precast beam 10, which facilitates better contact with the single-box precast beam 10 for clamping; in addition, the silicone pad layer 9 is provided to prevent slippage and improve the clamping effect.

[0050] In this embodiment, the lower insert 7-1 is set in actual use so that the lower insert 7-1 is threaded onto the left screw part 6-1 and the right screw part 6-2. The two ends of the lower insert 7-1 are embedded in the bearing beam 1 for limiting and guiding, which improves the adjustment accuracy and thus improves the subsequent clamping effect.

[0051] In practical use, multiple anti-tipping frames are arranged along the length of the single-box precast beam 10, and the number of the multiple anti-tipping frames on the left and right sides of the cutting position of the single-box precast beam is the same, so that the force is balanced when the single-box precast beam is cut into two single-box precast beam segments.

[0052] First, the disassembled precast single-box prefabricated beam 10 is placed on multiple anti-tipping jigs, with the bottom of the precast single-box prefabricated beam 10 attached to the load-bearing crossbeam 1 of the anti-tipping jig. Then, the adjusting screw 6 is rotated, the left clamping block 7 moves along the length direction of the left screw part 6-1, and the right clamping block 8 moves along the length direction of the right screw part 6-2. The right clamping block 8 and the right clamping block 8 then move closer to clamp the left and right sides of the precast single-box prefabricated beam 10. After that, the precast single-box prefabricated beam is cut using a cutting device. After the cutting is completed, the adjusting screw 6 is rotated in the opposite direction, the left clamping block 7 moves in the opposite direction along the length direction of the left screw part 6-1, and the right clamping block 8 moves in the opposite direction along the length direction of the right screw part 6-2. The right clamping block 8 and the right clamping block 8 then move away from each other, releasing the clamps on the left and right sides of the precast single-box prefabricated beam 10. The cut precast single-box prefabricated beam segment is then lifted onto a transport vehicle for transportation, improving construction safety.

[0053] In summary, this utility model has a simple structure and reasonable design, which can meet the needs of placing single-cell precast beams after demolition, avoid the overturning of single-cell precast beams, facilitate the cutting of single-cell precast beams, avoid secondary lifting, and improve construction efficiency.

[0054] The above description is merely a preferred embodiment of the present utility model and does not constitute any limitation on the present utility model. Any simple modifications, alterations, or equivalent structural changes made to the above embodiments based on the technical essence of the present utility model shall still fall within the protection scope of the present utility model.

Claims

1. A single-cell precast beam anti-tipping frame, characterized in that: Includes a left longitudinal beam (2), a right longitudinal beam (3), two load-bearing crossbeams (1) fixed between the left longitudinal beam (2) and the right longitudinal beam (3) for placing the single-cell precast beam (10), a left limiting frame (4) set on the left longitudinal beam (2) and a right limiting frame (5) set on the right longitudinal beam (3), and clamping blocks that clamp the bottom of the single-cell precast beam (10) are provided on the two load-bearing crossbeams (1); The left limiting frame (4) and the right limiting frame (5) have the same structure. The left limiting frame (4) and the right limiting frame (5) both include an outer frame fixed on the left longitudinal beam (2) and the right longitudinal beam (3), an inner anti-tilt plate (5-6) fixed on the bearing cross beam (1), and an upper connecting plate (5-4) and a lower connecting plate (5-5) that are fixedly connected to the outer frame and the inner anti-tilt plate (5-6). The upper connecting plate (5-4) is provided with a lifting lug (11).

2. The anti-tipping frame for a single-cell precast beam according to claim 1, characterized in that: The outer frame includes a vertical beam (5-3) mounted on the left longitudinal beam (2) and the right longitudinal beam (3), a first inclined beam (5-1) fixedly connected to one side of the vertical beam (5-3), and a second inclined beam (5-2) fixedly connected to the other side of the vertical beam (5-3). One end of the upper connecting plate (5-4) and the lower connecting plate (5-5) is fixedly connected to the inner anti-tilt plate (5-6), and the other end of the upper connecting plate (5-4) and the lower connecting plate (5-5) is fixedly connected to the vertical beam (5-3). The bottom ends of the first inclined beam (5-1) and the second inclined beam (5-2) are both fixedly connected to the top of the left longitudinal beam (2) and the right longitudinal beam (3).

3. A single-cell precast beam anti-tipping frame according to claim 1, characterized in that: The clamping blocks include a left clamping block (7) that clamps the left side of the single-box precast beam (10) and a right clamping block (8) that clamps the right side of the single-box precast beam (10). An adjusting screw (6) is provided in the left longitudinal beam (2) and the right longitudinal beam (3). The left clamping block (7) and the right clamping block (8) are threaded on the adjusting screw (6). The adjusting screw (6) rotates to drive the right clamping block (8) to move closer to the clamping or move away from the clamping to release the clamping.

4. A single-box precast beam anti-tipping frame according to claim 3, characterized in that: The adjusting screw (6) includes an integrally formed left screw part (6-1) and a right screw part (6-2). The left clamping block (7) is threaded onto the left screw part (6-1), and the right clamping block (8) is threaded onto the right screw part (6-2). The inner side of the left longitudinal beam (2) is provided with a left pad (6-3) for mounting the left end of the left screw part (6-1). The inner side of the right longitudinal beam (3) is provided with a right pad (6-4) for rotating the right screw part (6-2). The right end of the right screw part (6-2) is provided with an adjusting part (6-5) at the end of the right longitudinal beam (3) that protrudes from the right end of the right screw part (6-2).

5. A single-cell precast beam anti-tipping frame according to claim 4, characterized in that: The inner surfaces of the left clamping block (7) and the right clamping block (8) are inclined surfaces adapted to the side of the single-box precast beam (10), and a silicone pad layer (9) is provided on the inclined surface.

6. A single-cell precast beam anti-tipping frame according to claim 4, characterized in that: The left clamping block (7) and the right clamping block (8) both include a lower insert (7-1) and an upper convex clamping block (7-2) integrally formed with the lower insert (7-1). The lower insert (7-1) is threaded onto the left screw part (6-1) and the right screw part (6-2), and both ends of the lower insert (7-1) are embedded in the bearing beam (1). The upper convex clamping block (7-2) is located between the two bearing beams (1).