A conveniently fixed and installed intercooler
By using the threaded connection between the rotating tube and the installation tube, and a multi-layer sealing structure, the problem of long installation time for intercoolers is solved, enabling rapid installation and a stable connection, thus improving the installation efficiency and stability of the intercooler.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DAYE HUASHUN MASCH MFG CO LTD
- Filing Date
- 2025-08-15
- Publication Date
- 2026-05-29
AI Technical Summary
The existing intercooler requires a lot of time to tighten the bolts when installing the connecting nozzle, resulting in a slow assembly speed.
The system employs a combination of a rotatable rotating tube and an installation tube, achieving rapid fixation through threaded connections. It combines sealing rings and elastic rings to form a multi-layer sealing structure, and the intercooler is quickly assembled and securely connected to the vehicle body through the cooperation of the mounting plate and positioning plate.
The assembly process of the intercooler has been simplified, the installation efficiency has been improved, the airtightness and durability of the connection points have been enhanced, and the stability and seismic performance of the structure have been improved.
Smart Images

Figure CN224300977U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of intercoolers, specifically to an intercooler that is easy to fix and install. Background Technology
[0002] The intercooler is a crucial component of turbocharged or supercharged engines, primarily used to reduce the temperature of the heated air after turbocharging, thereby improving engine efficiency and performance. By cooling the hot air, the intercooler increases oxygen density, allowing for more complete fuel combustion, thus enhancing power output, reducing the risk of knocking, and lowering emissions.
[0003] According to Chinese Patent No. CN220769583U, a novel intercooler includes: a hollow frame, with airflow channels evenly spaced from top to bottom inside the frame; heat dissipation fins evenly arranged on the outer wall of the airflow channels; and a protruding surface within the airflow channels, the position of which corresponds to the position of the heat dissipation fins. The airflow channels, heat dissipation fins, and protruding surface are integrally formed from aluminum alloy or copper.
[0004] In the above solution, the end cover and connecting nozzle are fixed to the intercooler by multiple bolts on the end cover. However, this solution still has the following drawbacks: when installing the connecting nozzle on the intercooler, a lot of time is required to tighten the bolts, resulting in a slow assembly speed. Utility Model Content
[0005] The purpose of this invention is to provide an intercooler that is easy to fix and install, in order to solve the problem that when installing the connecting nozzle on the intercooler, a lot of time is required to tighten the bolts, resulting in a slow assembly speed.
[0006] To achieve the above-mentioned utility model objectives, the present utility model adopts the following technical solution: an intercooler that is easy to fix and install, comprising two connecting pipes, the two connecting pipes being fixed on both sides of the intercooler body respectively, an inflation pipe being inserted inside the connecting pipe, an installation pipe being rotatably inserted on the inflation pipe, a rotating pipe being fixed at one end of the installation pipe, the rotating pipe being slidably inserted with the inflation pipe, two limiting ports being opened on the surface of the connecting pipe, and two limiting posts being fixed on the surface of the inflation pipe, the limiting ports being slidably engaged with the limiting posts.
[0007] Preferably, a sealing ring is fixedly sleeved on the surface of the air inlet pipe, and elastic rings are fixed on both sides of the intercooler body, with the elastic rings being coaxially arranged with the connecting pipe.
[0008] Preferably, a plurality of mounting plates are provided below the intercooler body, a plurality of mounting grooves are provided on the bottom surface of the intercooler body, the mounting plates are slidably engaged with the mounting grooves, and mounting holes are provided on the top surface of the mounting plates, with mounting bolts inserted into the mounting holes.
[0009] Preferably, a plurality of arc-shaped plates are fixed on the top surface of the mounting plate, and positioning plates are fixed on both sides of the intercooler body, with the arc-shaped plates and positioning plates slidingly engaged.
[0010] Preferably, two stabilizing plates are fixed on one side of the intercooler body, and a fixing hole is provided on one side of the stabilizing plate, into which a fixing bolt is inserted.
[0011] Preferably, an intercepting ring is fixedly fitted onto the inflation tube.
[0012] Compared with existing technologies, the intercooler that adopts the above technical solution and is easy to fix and install has the following advantages:
[0013] 1. By setting a rotatable rotating tube on the inflation tube, the installation tube and the connecting tube can be threaded together, which can quickly fix the inflation tube inside the connecting tube, simplifying the assembly process of the intercooler body and the external system, greatly improving the installation efficiency, and reducing the time consumption caused by the traditional bolt fastening method.
[0014] 2. The sealing ring is set on the outer surface of the air charging pipe, forming a multi-layer sealing structure together with the connecting pipe and the installation pipe. At the same time, it works with the elastic rings on both sides of the intercooler body to provide additional sealing support, improving the airtightness and durability of the connection, and ensuring the stable operation of the intercooler under high pressure or high temperature environment.
[0015] Third, the mounting plate below the intercooler body slides into the mounting groove to enable quick assembly of the intercooler to the vehicle body. The positioning plate is embedded between the arc-shaped plates to provide precise initial positioning. Finally, the overall connection between the intercooler body and the vehicle body is strengthened by the stabilizing plate and fixing bolts, which improves the structural stability and seismic performance and meets the usage requirements under complex working conditions. Attached Figure Description
[0016] Figure 1 This is a three-dimensional schematic diagram of an embodiment.
[0017] Figure 2 This is a breakdown diagram of an embodiment.
[0018] Figure 3 This is a schematic diagram showing the disassembled parts of the inflation tube and installation tube in an embodiment.
[0019] Figure 4 This is a schematic diagram showing the disassembled mounting plate and positioning plate in an embodiment.
[0020] In the diagram: 1. Intercooler body; 2. Connecting pipe; 3. Inlet pipe; 4. Mounting pipe; 5. Rotating pipe; 6. Limiting port; 7. Limiting post; 8. Sealing ring; 9. Elastic ring; 10. Mounting plate; 11. Mounting groove; 12. Mounting hole; 13. Mounting bolt; 14. Arc plate; 15. Positioning plate; 16. Stabilizing plate; 17. Fixing hole; 18. Fixing bolt; 19. Interception ring. Detailed Implementation
[0021] The preferred embodiments of this utility model will now be described in detail with reference to the accompanying drawings.
[0022] like Figures 1-3 As shown, an intercooler that is easy to fix and install includes two connecting pipes 2, which are respectively fixed on both sides of the intercooler body 1. An air charging pipe 3 is inserted inside the connecting pipe 2, and an installation pipe 4 is rotatably inserted on the air charging pipe 3. A rotating pipe 5 is fixed to one end of the installation pipe 4. The rotating pipe 5 and the air charging pipe 3 are slidably inserted. Two limiting ports 6 are opened on the surface of the connecting pipe 2, and two limiting posts 7 are fixed on the surface of the air charging pipe 3. The limiting ports 6 and the limiting posts 7 are slidably engaged.
[0023] During use, when the operator installs the intercooler body 1 together with the engine and turbine, the air inlet pipe 3 connected to the engine and turbine will be connected to the intercooler body 1. First, the operator will insert one end of the air inlet pipe 3 into the inside of the connecting pipe 2 and fit it against one side of the intercooler body 1. Then, the operator will rotate the mounting pipe 4 and use the threaded connection between the mounting pipe 4 and the connecting pipe 2 to fix the air inlet pipe 3 to the intercooler body 1. At this time, the mounting pipe 4 will press the sealing ring 8 between the connecting pipe 2 and the mounting pipe 4. At the same time, the elastic ring 9 will increase the sealing between the mounting pipe 4 and the intercooler body 1. When the rotating pipe 5 slides on the air inlet pipe 3, the presence of the intercepting ring 19 can prevent the rotating pipe 5 from slipping off the air inlet pipe 3.
[0024] By rotating the rotating tube 5 on the inflation tube 3, the installation tube 4 can be rotated synchronously, and the connecting tube 2 and the installation tube 4 can be threaded together. This allows the inflation tube 3 to be fixed inside the connecting tube 2, completing the rapid installation of the inflation tube 3 and the intercooler body 1, thus improving installation efficiency.
[0025] like Figure 2 and Figure 3 As shown, a sealing ring 8 is fixedly sleeved on the surface of the air inlet pipe 3, and elastic rings 9 are fixed on both sides of the intercooler body 1. The elastic rings 9 are coaxially arranged with the connecting pipe 2.
[0026] During use, the sealing ring 8 is set on the outer surface of the air charging pipe 3, forming a multi-layer sealing structure together with the connecting pipe 2 and the mounting pipe 4. At the same time, it works with the elastic rings 9 on both sides of the intercooler body 1 to provide additional sealing support, improving the airtightness and durability of the connection, and ensuring the stable operation of the intercooler under high pressure or high temperature environments.
[0027] like Figure 2 and Figure 4 As shown, several mounting plates 10 are provided below the intercooler body 1. Several mounting grooves 11 are provided on the bottom surface of the intercooler body 1. The mounting plates 10 are slidably engaged with the mounting grooves 11. Mounting holes 12 are provided on the top surface of the mounting plates 10. Mounting bolts 13 are inserted into the mounting holes 12. Several arc-shaped plates 14 are fixed on the top surface of the mounting plates 10. Positioning plates 15 are fixed on both sides of the intercooler body 1. The arc-shaped plates 14 are slidably engaged with the positioning plates 15. Two stabilizing plates 16 are fixed on one side of the intercooler body 1. Fixing holes 17 are provided on one side of the stabilizing plates 16. Fixing bolts 18 are inserted into the fixing holes 17.
[0028] In use, the mounting plate 10 below the intercooler body 1 slides with the mounting groove 11 to achieve quick assembly of the intercooler and the vehicle body. The positioning plate 15 is embedded between the arc plate 14 to provide precise initial positioning. Finally, the overall connection between the intercooler body 1 and the vehicle body is strengthened by the stabilizing plate 16 and the fixing bolts 18, which improves the structural stability and seismic performance and meets the usage requirements under complex working conditions.
[0029] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. An intercooler that is easy to fix and install, comprising two connecting pipes (2), the two connecting pipes (2) being respectively fixed on both sides of the intercooler body (1), characterized in that, An inflation tube (3) is inserted inside the connecting tube (2). An installation tube (4) is rotatably inserted on the inflation tube (3). A rotating tube (5) is fixed at one end of the installation tube (4). The rotating tube (5) and the inflation tube (3) are slidably inserted. Two limiting ports (6) are opened on the surface of the connecting tube (2). Two limiting posts (7) are fixed on the surface of the inflation tube (3). The limiting ports (6) and the limiting posts (7) are slidably engaged.
2. The intercooler for easy fixed installation according to claim 1, characterized in that: A sealing ring (8) is fixedly sleeved on the surface of the air filling pipe (3), and elastic rings (9) are fixed on both sides of the intercooler body (1). The elastic rings (9) are coaxially arranged with the connecting pipe (2).
3. The intercooler for easy fixed installation according to claim 1, characterized in that: Several mounting plates (10) are provided below the intercooler body (1). Several mounting grooves (11) are provided on the bottom surface of the intercooler body (1). The mounting plates (10) slide in conjunction with the mounting grooves (11). The top surface of the mounting plates (10) is provided with mounting holes (12). Mounting bolts (13) are inserted into the mounting holes (12).
4. The intercooler for easy fixed installation according to claim 3, characterized in that: The top surface of the mounting plate (10) is fixed with several arc-shaped plates (14), and the two sides of the intercooler body (1) are respectively fixed with positioning plates (15), and the arc-shaped plates (14) and the positioning plates (15) are slidably engaged.
5. An intercooler that is easy to fix and install according to claim 1, characterized in that: Two stabilizing plates (16) are fixed on one side of the intercooler body (1). A fixing hole (17) is provided on one side of the stabilizing plate (16), and a fixing bolt (18) is inserted into the fixing hole (17).
6. The intercooler for easy fixed installation according to claim 1, characterized in that: An intercepting ring (19) is fixedly sleeved on the inflation tube (3).
Citation Information
Patent Citations
Novel intercooler
CN220769583U