Solar flat plate collector with electricity generation function

By combining amorphous silicon photovoltaic panels with a collector plate in a solar flat-plate collector, the problem of heat loss and power generation functions is solved, achieving efficient comprehensive utilization of solar energy.

CN224302350UActive Publication Date: 2026-05-29GCL ENERGY SAVING SOLAR THERMAL TECH (NANTONG) CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
GCL ENERGY SAVING SOLAR THERMAL TECH (NANTONG) CO LTD
Filing Date
2025-04-25
Publication Date
2026-05-29

AI Technical Summary

Technical Problem

Existing solar flat-plate collectors suffer from heat loss through the gaps in the perforated components during heat transfer, resulting in low heat utilization efficiency and failing to effectively integrate power generation functions.

Method used

The structure combines amorphous silicon photovoltaic panels with heat collectors, including a frame, an upper heat absorption layer, a lower heat exchange tube assembly, and an insulation layer. It outputs electrical energy through a photovoltaic junction box and transfers heat energy to the lower heat exchange tube assembly through a hollow layer, thereby improving thermal energy utilization efficiency.

Benefits of technology

The overall utilization efficiency of solar energy has been increased to over 92%, improving the utilization efficiency of thermal and electrical energy.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224302350U_ABST
Patent Text Reader

Abstract

The utility model provides a solar flat plate collector with power generation function, its reliable assembly is carried out power generation with photovoltaic solar photovoltaic board, and the utilization efficiency of thermal energy is improved, and the utilization efficiency of solar energy is improved. It includes: frame assembly, the frame assembly is spliced and forms quadrilateral structure, amorphous silicon type photovoltaic board assembly, heat collection plate group, and heat preservation layer, the frame of frame assembly has thickness, the height direction of quadrilateral structure's frame area is embedded with the amorphous silicon type photovoltaic board assembly of forming profiled rectangle arrangement, the electric output end of amorphous silicon type photovoltaic board assembly corresponds to be provided with photovoltaic junction box, the photovoltaic junction box sets up in the exposed end of whole solar flat plate collector, the heat collection plate group, heat preservation layer are sequentially arranged from top to bottom in the height direction of quadrilateral structure's frame area lower layer, the height direction of quadrilateral structure's frame area middle layer is hollow layer.
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Description

Technical Field

[0001] This utility model relates to the technical field of photovoltaic and photothermal systems, specifically to a solar flat plate collector with power generation function. Background Technology

[0002] Existing flat-plate solar collectors consist of a solar panel and a heat exchange tube assembly at the bottom, which are then assembled using a frame. They primarily function to collect solar heat, utilizing the photothermal conversion of solar energy for reuse. However, the heat exchange tube assemblies at the bottom of existing solar panels are perforated components. During actual heat transfer, some heat is lost through the gaps in these perforated components, resulting in low thermal efficiency. Furthermore, with the development of photovoltaic technology, how to efficiently integrate power generation into flat-plate solar collectors has become a pressing technical problem that needs to be solved in the photovoltaic and solar thermal fields. Utility Model Content

[0003] To address the aforementioned problems, this utility model provides a solar flat-plate collector with power generation function, which reliably assembles photovoltaic solar panels to generate electricity and improves the utilization efficiency of thermal energy and solar energy.

[0004] A solar flat-plate collector with power generation function is characterized in that it comprises:

[0005] A border component, wherein the border components are assembled to form a quadrilateral structure;

[0006] Amorphous silicon photovoltaic panel modules;

[0007] The heat collection plate assembly includes an upper heat absorption layer and a lower heat exchange tube assembly;

[0008] And the insulation layer;

[0009] The frame assembly has a thickness. An amorphous silicon photovoltaic panel assembly, arranged in a rectangular pattern, is embedded in the upper part of the frame area of ​​the quadrilateral structure along its height direction. A photovoltaic junction box is correspondingly provided at the electrical output end of the amorphous silicon photovoltaic panel assembly. The photovoltaic junction box is located at the exposed end of the entire solar flat-plate collector. A heat collection plate assembly and an insulation layer are sequentially arranged from top to bottom in the lower layer of the frame area of ​​the quadrilateral structure. The middle layer of the frame area of ​​the quadrilateral structure is a hollow layer. The amorphous silicon photovoltaic panel assembly is tightly fitted to the position corresponding to the frame. The insulation layer is encapsulated on the lower surface of the heat collection plate assembly, and the outer periphery of the insulation layer is tightly connected to the corresponding position of the frame.

[0010] Its further features are:

[0011] The amorphous silicon photovoltaic panel module is specifically a perovskite photovoltaic panel module or a cadmium telluride photovoltaic panel module;

[0012] The amorphous silicon photovoltaic panel module is composed of photovoltaic high-transparency glass, perovskite printed layer or cadmium telluride printed layer, high-transparency EVA film, and photovoltaic glass stacked from top to bottom.

[0013] The frame is provided with a positioning and mounting groove at the position of the amorphous silicon photovoltaic panel module in the height direction. The top of the positioning and mounting groove is provided with an upper stop edge, the outer side of the positioning and mounting groove is a side stop edge, and the bottom of the positioning and mounting groove is a support edge.

[0014] The frame components are assembled to form a quadrilateral structure, which includes a pair of long sides and a pair of short sides. The amorphous silicon photovoltaic panel assembly is formed by combining several amorphous silicon photovoltaic panels of unit shape. The length of each group of amorphous silicon photovoltaic panels is the corresponding length of the short side of the quadrilateral structure. Several groups of amorphous silicon photovoltaic panels are arranged sequentially along the long side direction and embedded in the corresponding positioning and mounting slots to form a reliable assembly.

[0015] The rectangular arrangement of amorphous silicon photovoltaic panels formed by splicing is sealed with silicone sealant in the area corresponding to the positioning and mounting groove to ensure that the absorbed heat energy is not easily lost.

[0016] The inner side of the frame is provided with a side protrusion stop edge corresponding to the position of the upper surface of the heat collection plate assembly. The side protrusion stop edge is pressed into the corresponding boundary position of the upper heat absorption layer, which ensures that the heat collection plate assembly will not fall off or be pressed onto the amorphous silicon photovoltaic panel module when the equipment shakes or changes angle.

[0017] The lower heat exchange tube assembly is a combination structure with S-shaped and U-shaped heat exchange tube cavities built into the heat-conducting plate. It includes a medium inlet and a medium outlet. The heat-conducting plate is made of a high thermal conductivity material to ensure that heat energy is reliably absorbed and transferred by the medium.

[0018] Alternatively, the lower heat exchange tube assembly is a composite structure formed by heat exchange tube assembly and upper and lower cover plates, which includes a medium inlet and a medium outlet. The upper and lower cover plates are made of high thermal conductivity material to ensure that heat energy is reliably absorbed and transferred by the medium.

[0019] The medium inlet and medium outlet are fitted with external connectors, which pass through the corresponding frame or the bottom insulation layer and are used to connect to external pipelines.

[0020] The photovoltaic junction box is located on the side of the short side or the side of the long side of the quadrilateral structure formed by the frame components.

[0021] By adopting this utility model, the amorphous silicon photovoltaic panel module of the flat plate solar collector with power generation function outputs the converted electrical energy through the photovoltaic junction box. The amorphous silicon photovoltaic panel module is tightly attached to the frame, and the insulation layer is encapsulated on the lower surface of the heat collection plate assembly. The outer periphery of the insulation layer is tightly connected to the corresponding position of the frame, so that the heat energy obtained by the amorphous silicon photovoltaic panel module is basically transferred to the medium of the lower heat exchange tube assembly after being absorbed by the upper heat absorption layer through the hollow layer. Its overall solar energy efficiency is greatly improved, reaching up to 92% or more. In summary, it reliably assembles photovoltaic solar panels for power generation and improves the utilization efficiency of thermal energy and solar energy. Attached Figure Description

[0022] Figure 1 This is a top view structural diagram of a specific embodiment of the present utility model;

[0023] Figure 2 This is a cross-sectional structural diagram of the present invention;

[0024] Figure 3 This is a cross-sectional view of the frame of this utility model;

[0025] Figure 4 This is a cross-sectional schematic diagram of the amorphous silicon photovoltaic panel of this utility model (in a non-stacked state);

[0026] The names corresponding to the serial numbers in the diagram are as follows:

[0027] Frame assembly 10, frame 101, positioning mounting groove 102, upper baffle 103, side baffle 104, support edge 105, side convex stop edge 106, inner bottom plate 107, amorphous silicon photovoltaic panel assembly 20, amorphous silicon photovoltaic panel 201, photovoltaic junction box 202, photovoltaic high-transparency glass 21, perovskite printing layer 22, high-transparency EVA film 23, photovoltaic glass 24, heat collection plate assembly 30, upper heat absorption layer 31, lower heat exchange tube assembly 32, medium inlet 321, medium outlet 322, insulation layer 40, hollow layer 50. Detailed Implementation

[0028] See solar flat-plate collectors with power generation capabilities. Figures 1-4 It includes a frame assembly 10, an amorphous silicon photovoltaic panel assembly 20, a heat collection panel assembly 30, and an insulation layer 40;

[0029] The border components 10 are assembled to form a quadrilateral structure;

[0030] The heat collection plate assembly 30 includes an upper heat absorption layer 31 and a lower heat exchange tube assembly 32;

[0031] The frame 101 of the frame assembly 10 has a thickness. An amorphous silicon photovoltaic panel assembly 20 is embedded in the upper part of the height direction of the frame area of ​​the quadrilateral structure, forming a rectangular arrangement. A photovoltaic junction box 202 is provided at the electrical output end of the amorphous silicon photovoltaic panel assembly 20. The photovoltaic junction box 202 is located at the exposed end of the entire solar flat plate collector. A collector plate assembly 30 and an insulation layer 40 are arranged sequentially from top to bottom in the lower part of the height direction of the frame area of ​​the quadrilateral structure. The middle part of the height direction of the frame area of ​​the quadrilateral structure is a hollow layer 50. The amorphous silicon photovoltaic panel assembly 20 is tightly attached to the position corresponding to the frame 101. The insulation layer 40 is encapsulated on the lower surface of the collector plate assembly 30. The outer periphery of the insulation layer 40 is tightly connected to the corresponding position of the frame 101.

[0032] In specific implementation, the amorphous silicon photovoltaic panel module 20 is specifically a perovskite photovoltaic panel module or a cadmium telluride photovoltaic panel module;

[0033] The amorphous silicon photovoltaic panel module 20 is composed of photovoltaic high-transparency glass 21, perovskite printed layer 22 or cadmium telluride printed layer, high-transparency EVA film 23, and photovoltaic glass 24 stacked from top to bottom.

[0034] A positioning mounting groove 102 is provided at the position of the amorphous silicon photovoltaic panel module 20 in the height direction of the frame 101. An upper stop edge 103 is provided at the top of the positioning mounting groove 102, a side stop edge 104 is provided on the outside of the positioning mounting groove, and a support edge 105 is provided at the bottom of the positioning mounting groove 102.

[0035] The frame assembly 10 is assembled to form a quadrilateral structure including a pair of long sides and a pair of short sides. The amorphous silicon photovoltaic panel assembly 20 is formed by combining several amorphous silicon photovoltaic panels 201 of unit shape. The length of each group of amorphous silicon photovoltaic panels 201 is the corresponding length of the short side of the quadrilateral structure. Several groups of amorphous silicon photovoltaic panels 201 are arranged sequentially along the long side direction and embedded in the corresponding positioning and mounting grooves 102 to form a reliable assembly.

[0036] The rectangular arrangement of amorphous silicon photovoltaic panel modules 20 formed by splicing is sealed with silicone sealant in the area corresponding to the positioning and mounting groove 102 to ensure that the absorbed heat energy is not easily lost.

[0037] A side-protruding stop edge 106 is provided on the inner side of the frame 101 in the height direction corresponding to the position of the upper surface of the heat collection plate assembly 30. The side-protruding stop edge 106 is pressed into the corresponding boundary position of the upper heat absorption layer 31. It ensures that the heat collection plate assembly 30 will not fall off or be pressed onto the amorphous silicon photovoltaic panel module 20 when the equipment shakes or changes angle. An inner bottom plate 107 is also provided at the bottom of the frame 101 in the height direction. The heat insulation layer 40 is supported on the inner bottom plate 107 and sealed.

[0038] The lower heat exchange tube assembly 32 is a combination structure with S-shaped and U-shaped heat exchange tube cavities built into the heat-conducting plate. It includes a medium inlet 321 and a medium outlet 322. The heat-conducting plate is made of a high thermal conductivity material to ensure that heat energy is reliably absorbed and transferred by the medium.

[0039] Alternatively, the lower heat exchange tube assembly 32 is a composite structure formed by the heat exchange tube assembly and the combination of the upper and lower cover plates, which includes a medium inlet 321 and a medium outlet 322. The upper and lower cover plates are made of high thermal conductivity materials to ensure that heat energy is reliably absorbed and transferred by the medium.

[0040] In practice, the medium inlet 321 and the medium outlet 322 are equipped with external connectors. The external connectors pass through the corresponding frame 101 or the bottom insulation layer 40 and are used to connect with external pipelines.

[0041] When the insulation layer 40 is a rubber and plastic insulation layer, it can be adhered to the lower surface of the lower heat exchange tube assembly by adhesive process or fixed by EPE ring pressure strip buckle or other methods. When the insulation layer 40 is a new type of fireproof material, it can be brushed onto the lower surface of the lower heat exchange tube assembly 32.

[0042] In a specific embodiment, the amorphous silicon photovoltaic panel module 20 is specifically a perovskite photovoltaic panel module; the lower heat exchange tube assembly 32 is a combination structure with S-shaped and U-shaped heat exchange tube cavities built into the heat-conducting plate; the photovoltaic junction box 202 is located at the edge of the short side of the quadrilateral structure formed by the frame assembly 10. The comprehensive utilization efficiency of solar energy in this structure can reach more than 92%.

[0043] Its working principle is as follows: The amorphous silicon photovoltaic panel module of the flat plate solar collector with power generation function outputs the converted electrical energy through the photovoltaic junction box. The amorphous silicon photovoltaic panel module is tightly attached to the frame, and the insulation layer is encapsulated on the lower surface of the solar collector assembly. The outer periphery of the insulation layer is tightly connected to the corresponding position of the frame, so that the heat energy obtained by the amorphous silicon photovoltaic panel module is basically transferred to the medium of the lower heat exchange tube assembly after being absorbed by the upper heat absorption layer through the hollow layer. Its comprehensive solar energy utilization efficiency is greatly improved, reaching up to 92% or more. In summary, it reliably assembles photovoltaic solar panels to generate electricity and improves the utilization efficiency of thermal energy, thus improving the overall utilization efficiency of solar energy.

[0044] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0045] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A solar flat-plate collector with power generation function, characterized in that, It includes: A border component, wherein the border components are assembled to form a quadrilateral structure; Amorphous silicon photovoltaic panel modules; The heat collection plate assembly includes an upper heat absorption layer and a lower heat exchange tube assembly; And the insulation layer; The frame assembly has a thickness. An amorphous silicon photovoltaic panel assembly, arranged in a rectangular pattern, is embedded in the upper part of the frame area of ​​the quadrilateral structure along its height direction. A photovoltaic junction box is correspondingly provided at the electrical output end of the amorphous silicon photovoltaic panel assembly. The photovoltaic junction box is located at the exposed end of the entire solar flat-plate collector. A heat collection plate assembly and an insulation layer are sequentially arranged from top to bottom in the lower layer of the frame area of ​​the quadrilateral structure. The middle layer of the frame area of ​​the quadrilateral structure is a hollow layer. The amorphous silicon photovoltaic panel assembly is tightly fitted to the position corresponding to the frame. The insulation layer is encapsulated on the lower surface of the heat collection plate assembly, and the outer periphery of the insulation layer is tightly connected to the corresponding position of the frame.

2. The solar flat-plate collector with power generation function according to claim 1, characterized in that: The amorphous silicon photovoltaic panel module specifically refers to a perovskite photovoltaic panel module or a cadmium telluride photovoltaic panel module.

3. The solar flat-plate collector with power generation function according to claim 2, characterized in that: The amorphous silicon photovoltaic panel module is composed of photovoltaic high-transparency glass, perovskite printed layer or cadmium telluride printed layer, high-transparency EVA film, and photovoltaic glass stacked from top to bottom.

4. The solar flat-plate collector with power generation function according to claim 1, characterized in that: The frame is provided with a positioning and mounting groove at the position of the amorphous silicon photovoltaic panel module in the height direction. The top of the positioning and mounting groove is provided with an upper stop edge, the outer side of the positioning and mounting groove is a side stop edge, and the bottom of the positioning and mounting groove is a support edge.

5. The solar flat-plate collector with power generation function according to claim 4, characterized in that: The frame components are assembled to form a quadrilateral structure, which includes a pair of long sides and a pair of short sides. The amorphous silicon photovoltaic panel assembly is formed by combining several amorphous silicon photovoltaic panels of unit shape. The length of each group of amorphous silicon photovoltaic panels is the corresponding length of the short side of the quadrilateral structure. Several groups of amorphous silicon photovoltaic panels are arranged sequentially along the long side and embedded in the corresponding positioning and mounting slots.

6. The solar flat-plate collector with power generation function according to claim 5, characterized in that: The rectangular arrangement of amorphous silicon photovoltaic panels formed by splicing is sealed with silicone sealant in the area corresponding to the positioning and mounting groove.

7. The solar flat-plate collector with power generation function according to claim 1, characterized in that: The inner side of the frame is provided with a side-protruding stop edge corresponding to the position of the upper surface of the heat collection plate assembly in the height direction. The side-protruding stop edge is pressed into the perimeter of the upper heat absorption layer at the corresponding boundary position.

8. The solar flat-plate collector with power generation function according to claim 1, characterized in that: The lower heat exchange tube assembly is a combination structure with S-shaped and U-shaped heat exchange tube cavities built into the heat-conducting plate. It includes a medium inlet and a medium outlet, and the heat-conducting plate is made of a high thermal conductivity material.

9. The solar flat-plate collector with power generation function according to claim 1, characterized in that: The lower heat exchange tube assembly is a composite structure formed by the heat exchange tube assembly and the combination of the upper and lower cover plates. It includes a medium inlet and a medium outlet, and the upper and lower cover plates are made of high thermal conductivity material.

10. The solar flat-plate collector with power generation function according to claim 1, characterized in that: The photovoltaic junction box is located on the side of the short side or the side of the long side of the quadrilateral structure formed by the frame components.